Suncast Brilliant by Design BMEB2000 Series User manual

BMEB2000 Series Backyard
Oasis Entertaining Bar
ASSEMBLY INSTRUCTIONS
Tools Required
Scan QR Code for product assembly video.
Brilliant
by Design' un
C) 2023 Suncast Corporation, Batavia, IL 0361696

Register your product for Limited Warranty!
Must register product within 90 days of purchase for limited warranty
Scan for updated Limited Warranty
www.suncast.com/warranty or call US 1 ( 800) 846-2345
Have Questions?
We are here to help. Check out our resource library along with helpful tips,
videos and FAQ's at https://support.suncast.com
You may call the Contact Center directly at: 1 ( 800) 846-2345 or write
Suncast Corporation, Contact Center, 701 N. Kirk Road, Batavia, IL 60510 ( USA)
To purchase Suncast replacement parts and learn about other Suncast products visit us online or call.
www.suncastcom
1-800-846-2345 or 1-630-381-6309.

Table of Contents
Description Page
Before You Begin 4
Cautions 4
Care Instructions 4
Parts
Panels 5
Steel 6
Drawers and Sand Containers 8
Inserts and Accessories 9
Hardware 10
Pre- Assembly
Drawers 11
Drawer Glides 15
Cabinet Floor 17
Bottom Drawer Glides 18
Door Handle 19
Shelf 19
Front Panels 20
Bar Top 21
Cord Slide 22
Sand Containers 23
Footrest Cap 23
Assembly
Floor, Side and Front Panels 24
Toe Kicks 26
Sand Containers 27
Cabinet Floor 27
Bar Top Supports 28
Bar Top 29
Dividers 32
Door Trim 33
Counter Top 33
Footrest 35
Shelf, Door and Drawers 36
Grommet 39
Moving the Product 40
Electric Cord Routing 42
3

A Before You Begin...
• Read instructions thoroughly prior to assembly.
This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence.
• Please verify parts.
Verify all parts and quantities indicated in this manual are present before beginning assembly.
• Please follow instructions.
Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly.
• •
• Assistance is required during portions of assembly. pliq
A Cautions
• The finished product must be placed on a flat and level surface. Failure to do so may void the warranty.
• DO NOT use product without sand containers filled and installed.
• The finished product is very heavy. Only move the product as described in ' Moving the Product' at
the end of this manual.
• The final assembly of this product should take place at or near the desired location for use. Pre- assembly
steps can be completed in other available spaces. Refer to the table of contents for related steps.
• DO NOT exceed the following weight capacities:
Bar Top - 150 lbs ( 68 Kg)
Counter Top - 150 lbs ( 68 Kg)
Small Drawers - 10 lbs ( 4.5 Kg)
Large Drawers - 50 lbs ( 22.7 Kg)
Foot Rail - 150 lbs ( 68 Kg)
• DO NOT stand or sit on the bar surfaces or footrest.
• DO NOT store or rest hot items ( i.e., grill tools, portable heaters, etc.) in drawers or on bar surfaces.
• Product not for storage of flammable or caustic chemicals.
• Store heavy items near the bottom of product.
• Product not intended for use by children.
• Repair or replace broken parts immediately.
• Suncast is not responsible for damage caused by weather or misuse.
• At regular intervals, inspect the product to make sure that assembly integrity has been maintained.
• This kit contains parts with metal edges. Please be careful and use gloves when handling.
Care Instructions
• To maintain the look of your product, we recommend cleaning it at regular intervals with mild soap and water. DO NOT
use bleach, ammonia or other caustic cleaners, and DO NOT use stiff bristle brushes. Failure to perform cleaning at
regular intervals could result in permanent staining of the plastic. This type of damage is not covered under warranty.
4

Parts - Panels
OB00818
Bar Top
OB00800
Right Side Panel
OB00803
Right Front Panel
01,
OB00802
Middle Front Panel
OB00817
Counter Top
o
OB00809
Right Divider
o
OB00811
Shelf
OB00801 OB00806 OB00798
Left Front Panel Right Toe Kick OB00805
Floor Panel Middle Toe Kick
CO —
OB00812
Door
OB00810
Door Trim
OB00799
OB00807 Left Side Panel
Cabinet Floor
OB00804
Left Toe Kick
OB00808
Left Divider
5

Parts - Steel
0280665
Footrest
o
o
o
o
o
(ID elD (:)
Ó
BB
OMR007006A OMR007008A OMR007020 1 MR005020 1 MRG09022
S- Rail - 15" S- Rail - 47.5" S- Rail - 70" Truss Leg Angle Bracket
x2 x4 x2
6

r I
0
0
0
0
OMR002020 OMR004020 OMP000004
Header Beam Side Adapter Support Brace
x2 x3 x6
7
OMP000056
Bar Top Support
x3
OMP000055
Upper Footrest Bracket
x4
OMP000044A
Angle Supports
x4
OMP000054
Lower Footrest Bracket
x4

Parts - Inserts and Accessories
0102552
Cord Slide
ci
0511011
Grommet
0240075
Footrest End Cap
x2
010097610
Handle
x5
J,
0511015
Sand Container Cap
x3
9

Parts - Hardware
0671306 - Hardware Bag
063 146
1/4-20 x 1.75"
Phillips Screw
x6
0631457
1/4-20 x 2"
Carriage Bolt
x4
0632537
1/4-20 x 5/8"
Carriage Bolt
x36
0632526
1/4 x 1"
Flat Washer
x40
0631732
1/4-20 Lock Nut
x46
0671307 - Hardware Bag
e
*Hex Key - 4mm
pi
(iD
0632448 0632449
Screw Insert # 8-32 x . 5"
x40 Phillips Head Screw
x40
0671308 - Hardware Bag
0630970
#10 x 5/8"
Phillips Head
Cap Screw
x230
Hardware shown at actual size (* Unless otherwise noted.) Extra hardware provided. Not all are used.
10

Pre- Assembly - Drawers
This product uses self- tapping screws in some areas. There are no pre- drilled holes. Use force when
starting to drive the screw. Once the screw pierces the plastic it will drive easier.
cl
Using the included 4mm Hex Key, insert screw insert ( SS) into right
side panel ( C), left side panel ( B), right divider ( L), left divider ( K) and
small drawer boxes ( S).
Refer to panel threaded nut locations shown below.
NOTE: Some pressure is required to start the screw insert ( SS)
into the plastic panels. Tighten until flush with the panel surface.
Do not overtighten.
(SS) x30
is
MN
g "
M's
1 [01
•
•7,
à
•7.
[01
à
s al
e
11

Pre- Assembly - Drawers ( cont.)
With the smooth side of the drawer facing up, fold
the left and right sides of one small drawer ( S) upward
toward the center of the drawer. Fold the back of the
drawer up to engage the side tabs. The tabs must be
securely snapped through the back corner slots.
HINT: It may be helpful to lower the back of the drawer
box to the floor and tip the drawer sides into the back
corner slots of the drawer.
Repeat to assemble the remaining small drawer ( S)
and two large drawers ( U).
o
12

(TT) x4
Slide the slots in one small drawer front ( R) onto the
tabs on the front of one formed small drawer ( S). Slide
until the front panel snaps into place.
From the bottom of the small drawer ( S), insert two
screws ( I I) through the small drawer securing it to
the drawer front ( R).
Repeat to assemble the remaining small drawer
front ( R) to small drawer ( S).
Insert one drawer handle ( W) on an angle into the top
edge of the handle hole of one small drawer front ( R).
Rotate the bottom of the handle toward the drawer
front and press firmly on the center of the handle to
snap it into place.
Repeat with one handle into the remaining small
drawer front ( R).
d
x2
13

Pre- Assembly - Drawers ( cont.)
o
Slide the slots in one large drawer front ( T) onto the tabs on the front of
one formed large drawer ( U). Slide until the front panel snaps into place.
From the bottom of the large drawer ( U), insert three screws ( TT)
through the large drawer securing it to the drawer front ( T).
Repeat to assemble the remaining large drawer front ( T) to
large drawer ( U).
(TT) x6
NOTE: Using a Phillips head screwdriver or other similar
tool, pierce the six holes indicated in the bottom of the
large drawer ( U).
o
Insert one drawer handle ( W) on an angle into the
top edge of the handle hole of one large drawer
front ( T). Rotate the bottom of the handle toward
the drawer front and press firmly on the center of
the handle to snap it into place.
Repeat with one handle into the remaining
large drawer front ( T).
14

Pre- Assembly - Drawer Glides
o
Separate the drawer glides ( X) into two parts, the wide base
and the narrow glide.
a) extend the narrow glide fully.
b) lift upward on the glide catch and slide the narrow glide
out from the wide base.
Repeat for the remaining three drawer glides ( X).
Assemble the narrow glide portions to the small drawers ( S) using three screws each ( UU) .
NOTE: Be sure to orient the bent end of the narrow glide portions toward the front of the drawers.
(UU) x12
15

Pre- Assembly - Drawer Glides ( cont.)
Attach one drawer glide wide base to the right side
panel ( C) with three screws ( UU).
NOTE: The rubber bumper- stops should be oriented
toward the back of the side panel ( C). To access the
front two screw locations, line up slots in the moving
part of the wide base with the mounting holes.
Repeat for the left side panel ( B) and one
additional drawer glide wide base.
(UU) x6
Attach one drawer glide wide base to the right
divider panel ( L) with three screws ( UU).
NOTE: The rubber bumper- stops should be
oriented toward the back of the divider panel ( L).
To access the front two screw locations, line up
slots in the moving part of the wide base with the
mounting holes.
Repeat for the left divider panel (K) and one
additional drawer glide wide base.
(UU) x6
3
16

Pre- Assembly - Cabinet Floor
Using four screws each ( I I), attach two header beams ( Z) to the underside of the cabinet floor panel ( J).
Using 12 screws each ( I I), attach two truss legs ( AA) to the underside of the cabinet floor panel ( J).
IMPORTANT: Orientation of the truss legs ( M) is important. Be sure to orient the truss legs with the
ends having two holes (**) positioned at the end of the cabinet floor panel ( J) as shown.
<t>
o
V
‹aï
—
3> « 2 j9
<2>
<2>
<2
‘a₹
eee>
lip x24
[2
‹f› .
V
V
[TI
(TT) x8
(TT) x24
17

Pre- Assembly - Bottom Drawer Glides
co
Flip the cabinet floor ( J) so the smooth side is
facing up. Using two bolts ( VV), washers ( WW) and
nuts ( XX), attach one large drawer glide ( Y) to the
cabinet floor.
Repeat for the three remaining large drawer glides ( Y).
NOTE: The large drawer glide ( Y) needs to be extended
to access mounting holes ( aa) prior to attaching to the
cabinet floor.
CAUTION: Collapse large drawer glides ( Y) before
attempting to move the cabinet floor ( J) after assembly.
HINT: Tape the drawer glides closed to avoid glides
opening while moving later in the installation.
(VV) x8 ( WW) x8 (XX) x8
II
hmi
aa
18

Pre- Assembly - Door Handle
Insert one drawer handle ( W) on an angle into the
top edge of the handle hole of the door ( M). Rotate
the bottom of the handle toward door front and
press firmly on the center of the handle to snap it
into place.
Pre- Assembly - Shelf
CE1
Using four screws each ( I I), attach two angle
brackets ( BB) to the bottom of the shelf ( Q).
11
19

Pre- Assembly - Front Panels
(TT) x30
Using ten screws ( I I), attach one side adapter ( CC)
to middle front panel ( E).
Repeat for the left front panel ( D) and right front
panel ( F) at locations indicated below.
Using three bolts ( VV), washers ( WW) and nuts ( XX),
attach one upper footrest bracket ( DD) and one
lower footrest bracket ( EE) to the left front panel ( D).
Tighten the bolts securely.
NOTE: Holes may need to be pierced prior to
installing bolts ( VV). Pierce holes from the front side
of panels.
Repeat to install the remaining three upper
footrest brackets ( DD) and lower footrest
brackets ( EE) onto the middle front panel ( E)
and right front panel ( F). See locations below
for reference.
0 .- w
x10
(VV) x12 ( WW) x12
(XX) x12
20