Toro 07141 User manual

FormNo.3406-327RevA
CanopyKit
Multi-PassengerWorkman®GTXUtilityVehicle
ModelNo.07141—SerialNo.316000501andUp
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,settheparking
brake,shutofftheengine,andremovethekeyfrom
theignitionswitch.
2.Removetherearseats.
3.Raisethecargoboxtothedumpposition.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3406-327*A

2
InstallingtheKit
Partsneededforthisprocedure:
1Leftloopbracket
1Rightloopbracket
2Tube
1Leftwindshieldsupport
1Rightwindshieldsupport
1Left,rearplate
1Right,rearplate
1Left,frontplate
1Right,frontplate
1Leftcornergusset
1Rightcornergusset
1Rearcrosslink
1Frontcrosslink
2Backingplate
2Crosslinktube
38Flangenut(5/16inch)
2Flangenut(1/4inch)
20Carriagebolt(5/16x1-3/4inches)
4Hex-angebolt(3/8x1inch)
4Flangenut(3/8inch)
2Hex-angebolt(5/16x1inch)
4Carriagebolt(5/16x1inch)
4Clip
1Sunshade
6Sealingwasher
6Hex-angebolt(1/4x1inch)
2Spacer(9/32x5/8inch)
2Flatwasher
2Hex-headbolt(1/4x2-1/2inches)
2Mountingplate
8Carriagebolt(5/16x2inches)
4Plasticwasher
2Flangebushing
2Frictionwasher
4Carriagebolt(5/16x3/4inch)
2Roof-supportbracket
2Self-tappingscrew(1/4x1/2inch)
Procedure
Note:Donottightenanyfastenersexceptwheninstructed.
1.Installtheleftloopbracketasfollows:
A.Removetherivetfromleftpanelbehindtherear
seatbase(Figure1).
B.Installtheleftloopbracketusing2hex-ange
bolts(3/8x1inch)and2nuts(3/8inch)as
showninFigure1.
Figure1
1.Rivet3.Bolt(3/8x1inch)
2.Nut(3/8inch)
C.Securethebracketbehindtherearseatbaseusing
1hex-headbolt(1/4x2-1/2inches),1atwasher
(5/16inch),1spacer(9/32x5/8inch),and1
angenut(1/4inch)asshowninFigure2.
2

Figure2
1.Flangenut(1/4inch)4.Hex-headbolt(1/4x2-1/2
inches)
2.Spacer(9/32x5/8inch)5.Flatwasher(5/16inch)
3.Leftloopbracket
D.Repeatthissteptoinstalltherightloopbracket
ontherightsideofthemachine.
2.UsingthedimensionsshowninFigure3,drill2holes
(5/16inch)intotheoutsideoftheoorplateonthe
leftandrightsidesofthemachine.
Figure3
3.UsingthedimensionsshowninFigure4,drill1hole
(5/16inch)intotheoutsideofthefootboardonthe
leftandrightsidesofthemachine.
Figure4
4.Securethemiddlebracketofthewindshieldsupportto
themachineusing2hex-angebolts(5/16x1inch)
and2nuts(5/16inch)intheholesyoudrilled(Figure
5).
Figure5
1.Windshieldsupport3.Nut(insidedashframe)
2.Hex-angebolt
3

5.Securethelowerbracketofthewindshieldsupportto
theleftsideofthemachineusing4carriagebolts(5/16
x1inch)and4angenuts(5/16inch)intheholesyou
drilledinstep2(Figure6).
Figure6
1.Carriagebolt(5/16x1
inch)
3.Lowerbracketof
windshieldsupport
2.Flangenut(5/16inch)
6.Looselyinstallthereartubestotherearloopbrackets
using8carriagebolts(5/16x2inches),2mounting
plates,and8nuts(5/16inch)asshowninFigure7.
Figure7
1.Carriagebolt(5/16x2
inches)
3.Nut(5/16inch)
2.Mountingplate
7.Looselyinstalltheleftandrightrearplatestothetubes
using4carriagebolts(5/16x1-3/4inches),2backing
plates,and4angenuts(5/16inch)asshowninFigure
8.
Figure8
1.Carriagebolt(5/16x1-3/4
inches)
4.Flangenut(5/16inch)
2.Rearplate5.Tube
3.Backingplate
8.Looselyinstalltheleftandrightfrontplatesandcorner
gussetstothecrosslinktubesandtheleftandright
windshieldsupportsusing8carriagebolts(5/16x
1-3/4inches)and8angenuts(5/16inch)asshown
inFigure9.
Figure9
1.Carriagebolt(5/16x1-3/4
inches)
4.Flangenut(5/16inch)
2.Frontplate5.Crosslinktube
3.Cornergusset6.Windshieldsupport
4

9.Looselyinstalltherearcrosslinktothecrosslinktubes
andrearplatesusing4carriagebolts(5/16x1-3/4
inches),4carriagebolts(5/16x3/4inch),and8ange
nuts(5/16inch)asshowninFigure10.
Figure10
1.Carriagebolt(5/16x3/4
inch)
3.Carriagebolt(5/16x1-3/4
inches)
2.Rearcrosslink4.Flangenut(5/16inch)
10.Looselyinstallthefrontcrosslinktothefrontplates
andcornergussetsusing4carriagebolts(5/16x1-3/4
inch)and4angenuts(5/16inch)asshowninFigure
11.
Figure11
1.Carriagebolt(5/16x1-3/4
inch)
3.Frontcrosslink
2.Flangenut(5/16inch)
11.Tightenallloosefasteners.
12.Installthe2roof-supportbracketstothecrosslink
tubesusing2self-tappingscrews(1/4x1/2inch)as
showninFigure12.
Figure12
1.Roof-supportbracket3.Self-tappingscrew(1/4x
1/2inch)
2.Crosslinktube
13.Setthesunshadedown.
14.Usingtheholeinthetopoftheroof-supportbracket
asthetemplate,drilla7.9mm(5/16inch)holeoneach
sideofthesunshade(Figure13).
Figure13
5

15.Installthesunshadetotheroof-supportbracketusing
2clips,2sealingwashers,and2hex-angebolts(1/4x
1inch)asshowninFigure14.
Figure14
1.Sunshade3.Hex-angebolt(1/4x1
inch)
2.Clip4.Sealingwasher
16.Installthesunshadetothefrontplatesusing2clips,2
sealingwashers,and2hex-angebolts(1/4x1inch)
asshowninFigure15.
Important:Applythread-lockingcompoundto
thehex-angebolts(1/4x1inch)beforeinstalling.
Figure15
1.Hex-angebolt(1/4x1
inch)
4.Clip
2.Sealingwasher5.Frontplate
3.Sunshade
17.Installthesunshadetotherearcrosslinkusing2
hex-angebolts(1/4x1inch),2sealingwashers,
2frictionwashers,4plasticwashers,and2ange
bushings(Figure16).
Important:Applythread-lockingcompoundto
thehex-angebolts(1/4x1inch)beforeinstalling.
Important:Ensurethattheplasticwashersare
installedontothetopandbottomofthesunshade,
asthispreventsdamagingthesunshade.
Figure16
1.Hex-angebolt(1/4x1
inch)
4.Plasticwasher
2.Sealingwasher5.Flangebushing
3.Frictionwasher6.Rearcrosslink
6

Notes:

TheToroWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.Torowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.374-0253RevD