Toro 04238 User manual

FormNo.3415-600RevB
TransportFrame
TransPro™80Tow-BehindTrailer
ModelNo.04238—SerialNo.230000801andUp
ModelNo.04244
ModelNo.04245
ModelNo.04247
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal98-8687
98-8687
1.Thetrailertiresshouldbeinatedto0.35bar(5psi);read
theOperator’sManual.
decal106-4669
106-4669
1.Warning—donotcarrypassengers;donottowdownslopes
greaterthan15°;donotexceed24km/h(15mph);drive
inastraightlinewhenmovingfast;adjustyourspeed
accordingtogroundconditions.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3415-600*B

Installation
TheTranspro80isintendedforusewithGreensmaster
800,1000,1010,1600,1610,2000,2600,aswellas
Flex18,21,1800,1820,2100,2120andeFlex1800,
1820,2100,2120WalkGreensmasters.
MountingtheTongue
Assembly
1.Insertthetongueassemblyintotheframe
assemblywhilealigningtherearmountingholes
(Figure1).
2.Securethetongueassemblyintotheframe
assemblywithaclevispin,2washersand2
cotterpins(Figure1).
g215365
Figure1
1.Tongueassembly4.Cotterpin
2.Frameassembly5.Washer
3.Clevispin
MountingtheAxleand
Ramp(Model04245)orRail
(Models04244and04247)
Assemblies
1.RefertoFigure2todeterminewhichmounting
holesthatyoushouldusetotthewidthofyour
Greensmower.
g014662
Figure2
1.Greensmaster1600,
Greensmaster1000
withgroomer,2000with
groomer,or2600
3.Greensmaster1000,Flex
21,2000,Flex2100,2120
andeFlex2100,2120
2.Greensmaster800,Flex
18,Flex1800,1820,and
eFlex1800,1820
Important:IfyourGreensmasterhas
agroomerattached,itwillbemounted
differentlythanabove;refertothefollowing
list:
•Greensmaster1000/2000or2100with
groomer:Theleftsideshouldbesetto
position#3andtherightsideshouldbeset
to#1.
•Greensmaster1800/eFlex1800with
groomer:Theleftsideshouldbesetto
position#2andtherightsideshouldbeset
to#3.
2.Mounttheaxleassemblyandarampassembly
(Figure3)orrailassembly(Figure4)toeach
endoftheframewith2bolts(3/8x3inches),
4washersand2nuts.
2

g215364
Figure3
1.Axleassembly4.Washer
2.Rightrampassembly5.Nut
3.Bolt(3/8x3inches)
g215363
Figure4
1.Axleassembly4.Washer
2.Rightrailassembly5.Nut
3.Bolt(3/8x3inches)
MountingtheWheel
Assemblies
1.Mountawheelassemblytoeachaxlehubwith
4lugnuts(Figure5).Tightenthenutsto108
N⋅m(80ft-lbs).
2.Adjustthetirepressureto5psi(34kPa).
g014665
Figure5
1.Axle2.Wheelassembly
Important:Highertirepressuremay
damagethemachine.
MountingandAdjustingthe
HitchStraps
Thehitchstrapsareshippedmountedinthestandard
position(Figure6).
Important:Thetrailertonguemustbeparallelto
thegroundwhenitisalignedwiththetowvehicle
hitch.
g014666
Figure6
Standardposition
3

UsingoneofthecongurationsshowninFigure7or
Figure8,adjustandsecurethehitchstrapstothe
trailertongue.
g014667
Figure7
Lowhitchposition
g014668
Figure8
Highhitchposition
MountingtheGreensmower
WheelAssemblies
(Models04244and04247only)
Note:OntheGreensmaster1000,1010,and2000
whenequippedwithagroomer,youmustremovethe
wheelshaftonthegroomerendandpurchaseand
installanewwheelshaft(PartNo.106–5385).Also,
youmustmounttherailassemblyonthegroomer
endtoGreensmaster1600and1610holelocations
(Figure2).
Note:OntheGreensmaster1800,1820,2100,
and2120whenequippedwithagroomer,you
mustremovethewheelshaftonthegroomerend
andpurchaseandinstallanewwheelshaft(Part
No.136–7287).
1.Removetheexistingstandardtransportwheels
fromthewheelshaftsontheGreensmower(if
equipped).
2.OntheGreensmasterFlex18or21only,
proceedasfollows:
A.Removetherightsidedrumcoverfromthe
machine(Figure9).
g017122
Figure9
1.Rightsidedrumdrive
cover
3.Rubbergrommet
2.Feltseal
B.Removeanddiscardtherubbergrommet
fromtheaxleholeinthedrumcover(Figure
9).
C.Afxthefeltsealtotheinsideofthecover
positioningitaroundtheaxlehole(Figure
9).
D.Installthecovertothemachine.
4

3.Insertawheelontoeachshaftandsecurewitha
wheelclip(Figure10).
Note:TheFlex1800,1820,and2100,2120
seriesrequiresadifferentwheeloffsetthanall
otherT oroGreensmowers.Readandfollowthe
mountinginstructionsmoldedintothesidesof
thewheels.
g014669
Figure10
Leftsideshown
1.Wheelshaft3.Wheelclip
2.Wheel
LoadingtheTrailer
1.Whilemaintainingcontrolofthetrailerbedand
holdingontothehandle,pressdownonthelatch
assemblyandthelifthandle(Figure11).Lower
thetrailerbedtotheground.
g014670
Figure11
1.Latchassembly2.Handle
2.Onatramps,pivotthewheelrodsupward
(Figure13)andonrailramps,rotatethewheel
rodsparallel(open)totheramp(Figure14).
3.Removethebasketfromthegreensmower,
disengagethereeldriveandmovethethrottle
totheslowestposition.Slowlydrivethegreens
mowerontothetraileruntilthewheelstopsare
contacted(Figure12).
4.Iftherailwheelsarenotcenteredontherails,
loosenthefastenerssecuringtherailstothe
trailerandadjusttherailpositionsotherail
wheelsarecentered,thentightenthefasteners.
5.Shutofftheengineandengagetheparking
brake.
6.Engagethewheelrodsasfollows:
5

•Onatramps,rotatethewheelrods
downwardoverthegreensmowertransport
wheels(Figure13).
•Onrailramps,liftthewheelrodandrotateit
behindthegreensmowertransportwheels
(Figure14).
g214902
Figure12
GreensMasterloadedonaTransPro80withRailKit
g014671
Figure13
1.Wheelrod(showninpivoteddownposition)
g014672
Figure14
1.Wheelrod(shownintheclosedposition)
7.Pushdownonthehandleuntilthetrailer
assemblylocksintothelatchassembly(Figure
11).
8.ForFlexGreensMastermachines,securethe
frontofthemachinebyhookingthebungee
strapstothebaskethoop.
Forxed-headGreensMastermachines,secure
thefrontofthemachinebyhookingthebungee
strapstothebaskethorns.
9.Storethebasketinthetowvehicle.
6

Operation
OperatingTips
1.TheTranspro80isintendedforusewith
Greensmaster800,1000,1600,2000,2600,
Flex18,21,1800,1820,2100,2120andeFlex
1800,1820,2100,2120WalkGreensmasters.
Thetowingofotherproductsmaydamagethe
axlesandtransmissionsthatcontinuetorotate
whentowed.
2.Useonlyavehiclewiththepropertowrating.
TheTranspro80and1greensmowerweigh
approximately400lb(182kg).Ensurethatthe
towvehiclehasadequatebrakingandhandling
capacitybycheckingtherecommendationsof
thevehiclemanufacturer.
3.Ensurethatthetrailerisproperlyconnectedto
thetowvehiclebeforeloadingorunloadingthe
greensmowertopreventsuddenunintended
tonguemovementoripup.Usearetention
deviceonthehitchpintosecuretheconnection.
Important:Thetrailertongueshouldbe
paralleltothegroundwhenyoualignitwith
thetowvehiclehitch.
4.Duringtransport,usethebungeestraptosecure
thegreensmowertothetrailer(Figure15).You
canmovethebungeestraptodifferentmounting
holestoaccommodatedifferentmowers.
Note:Securethebungeestraptothegrass
baskethornsortothegrassbasketlooponthe
eFlex/Flex1800/2100models.
g014673
Figure15
1.Bungeestrap
5.TheTranspro80addsextratowingweighttothe
vehicle.Drivethevehiclesafely.
•Donotdriveonhighwayorpublicroads.
•Alwaysslowthetowvehiclewhen
approachingandwhilemakingaturn.
•Alwaysslowthetowvehiclewhendrivingin
unfamiliarareasoroverroughterrain.
•Alwaysslowthetowvehiclegraduallywhen
changingdirectionoftravelorpreparingto
stop.
•Whenturningordrivingonslopes,always
slowthetowvehicle,thenturntoprevent
lossofcontrolandpossibleupset.
•Donotmakesuddenorsharpturns.Donot
suddenlychangedirectionoftravelonan
incline,ramp,grade,slopeorsimilarsurface.
•Themaximumtowingspeedis15mph(24
kmh).Alwaysadjustthetowvehiclespeed
toallowforexistinggroundconditions,such
aswetslicksurfaces,loosesandorgravel
and/orlowvisibilityconditions,suchasdim
orbrightlighting,fog,mistorrain.
•Beespeciallycarefulwhendrivingaheavily
loadedvehicledownaninclineorslope.
Drivethevehicleupanddownthefaceof
theslopes,inclinesorgradeswhenever
possible.Donotdriveacrossthefaceifat
allpossible.Thereisariskofupsettingthe
vehicle,whichcanresultinseriousinjuryor
death.
6.Beforebackingup,looktotherearandensure
thatnooneisbehindyou.Backupslowlyand
watchthetrailermovementclosely.
7.Useextremecautionandslowspeedwhen
backingupthetrailerandtowvehicle.
8.Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansand
othervehicles
9.Ifthetrailerbeginstovibrateabnormally,stop
immediately.Shutoffthetowvehicleengine.
Repairalldamagebeforetowing.
10.Beforeservicingormakinganyadjustmentsto
thetrailer
•Stopthetowvehicleandsettheparking
brake.
•Shutoffthetowvehicleengineandremove
thekey.
11.Keepallnuts,boltsandotherfastenerstightened
securely.Replaceanypartsremovedduring
servicingoradjustments.
12.Toensureoptimumperformanceandcontinued
safetyofthisproduct,alwaysusegenuineToro
replacementparts.Replacementpartsand
accessoriesmadebyothermanufacturersmay
affecttheproduct’soperation,performanceor
durability.Suchusecouldalsovoidthewarranty
ofTheToroCompany.
7

Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst10hours•Checkthetorqueofthewheellugnuts.
Yearly•Servicethewheelhubandinspectfordamage.
•Lubricatethewheelhubassembly.
ServicingtheWheelHub
ServiceInterval:Yearly
1.Raisethetraileronjackstands.
2.Removethe4lugnutssecuringthewheeltothe
wheelhubandremovethewheel.
3.Removethedustcapfromthewheelhub(Figure
16).
4.Removethecotterpinandretainerlocknut
(Figure16).
5.Removethehubnut,spindlewasherandhub
assemblyfromtheaxle(Figure16).
6.Inspectallofthehubassemblyparts,including
thebearings,bearingcups,andoilseal.
Replaceanydamagedparts.
g265352
Figure16
1.Dustcap6.Bearingcup
2.Retainerlocknut7.Hubassembly
3.Hubnut8.Oilseal
4.Spindlewasher9.Cotterpin
5.Rollerbearing10.Axleassembly
LubricatingtheWheelHub
Assembly
ServiceInterval:Yearly
1.Wipeawaytheexistinggreasefromthe
bearings,bearingcups,andhubassemblywith
aclean,dryrag.
2.Packthebearingcupsandinteriorsurfacesof
thehubassemblywithhigh-temperaturegrease
sothatthebearingsrollerfacesarecompletely
coated.
3.Installthebearingcupsandbearingstothehub
assemblyasshowninFigure16.
4.Cleanupanyexcessgreasefromtheoutsideof
thehubassembly.
InstallingtheWheelHubAssembly
1.Installtheoilseal,hubassembly,andspindle
washerasshowninFigure16.
2.Tightenthehubnutwhileturningthewheelhub
assemblytoseatthebearingsandremoveall
endplay.
3.Whileturningthewheelhubassembly,torque
thehubnutto8.5to20.3N⋅m(75to180in-lbs).
4.Loosenthehubnutuntilitdoesnotcontactthe
washerandthehubhasendplay.
5.Tightenthehubnutto1.7to2.3N⋅m(15to20
in-lbs)whilerotatingthehub.
6.Placetheretainerlocknutoverthehubnutso
thatthecotterpinholeisalignedwithasloton
theretainerlocknut.
7.Installanewcotterpinthroughtheslotinthe
retainerlocknutandtheaxleandbendbothlegs
tosecurethepin.
8.Securethehubcap.
8

CheckingtheTorqueofthe
WheelLugNuts
ServiceInterval:Aftertherst10hours
Checkthetorqueofthewheellugnutseachtime
youinstallthewheelsandaftertherst10hoursof
operation.
WARNING
Failuretomaintainpropertorquecouldresult
infailureorlossofwheelandcouldresultin
personalinjury.
Torquewheellugnutsto108N⋅ ⋅
⋅m(80ft-lbs).
9

Notes:

Notes: