Toro 07389 User manual

FormNo.3457-541RevA
ElectricBedLiftKit
2014andAfterWorkman®MD/MDX/MDX-DUtilityVehicle
ModelNo.07389—SerialNo.315000001andUp
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal127-7388
127-7388
1.Pinlocation
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3457-541*

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Outboard-liftbracket(shortanges)1
Inboard-liftbracket(longanges)1
Hex-headbolt(5/16x5-1/2inches)1
2Flangenut(5/16inch)1
Installthebedbracket.
Switch1
3Fuse(15A)—machineserialnumber
411599999andbeforeonly1Installtheswitch.
Liftactuator1
Clevispin(3-1/2inches)1
Clevispin(2-1/4inches)1
Hairpin2
Hex-headbolt(1/2x5-1/2inches)1
4
Locknut(1/2inch)1
Installtheliftactuator.
5Nopartsrequired–Removetheproprod.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
2

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Lifttheleveroneithersideofthecargobedand
liftthebedup(Figure1).
g014860
Figure1
1.Lever3.Detentslot
2.Proprod
5.Pulltheproprodintothedetentslottosecure
thebed(Figure2).
WARNING
Araisedbedcouldfallandinjurepersons
thatareworkingbeneathit.
•Alwaysusetheproprodtoholdthe
bedupbeforeworkingunderthebed.
•Removeanyloadmaterialfromthe
bedbeforeraisingit.
g029622
Figure2
1.Detentslot2.Proprod
6.Removethe4angenutssecuringthelatch-rod
bracketstotheundersideofthebed(Figure3).
g024927
Figure3
1.Bed3.Flangenut
2.Latchrod
7.Removeandretainthelatchrodandlatches.
3

2
InstallingtheBed-Lift
Brackets
Partsneededforthisprocedure:
1Outboard-liftbracket(shortanges)
1Inboard-liftbracket(longanges)
1Hex-headbolt(5/16x5-1/2inches)
1Flangenut(5/16inch)
Procedure
Performthebedbracketinstallationatthebottomside
ofthebed.
1.Removethe2left-mostbolts(5/16x3/4inch)
thatsecureupper-bedbracetothebed(Figure
4).
g025008
Figure4
1.Bolts(5/16x3/4inch)3.Lower-bedbrace
2.Upper-bedbrace
2.Removethe2left-mostbolts(5/16x3/4inch)
thatsecurelower-bedbracetothebed(Figure
4).
Note:Retainthe4boltsforinstallation.
3.Aligntheleftoutboard-liftbracket(thebracket
withtheshortanges)totheoutboardholesin
theupper-andlower-bedbraces(Figure5).
g025009
Figure5
1.Outboard-liftbracket(short
anges)
3.Inboard-liftbracket(long
anges)
2.Bolts(5/16x3/4inch)
4.Securetheoutboardliftbrackettothebedusing
the2boltsthatyouremovedinstep1,and
hand-tightenthebolts(Figure5).
5.Aligntheinboard-liftbracket(thebracketwith
thelonganges)totheinboardholesinthe
upper-andlower-bedbraces(Figure5).
6.Securetheinboard-liftbrackettothebedwith
the2boltsthatyouremovedinstep2,and
hand-tightenthebolts(Figure5).
4

7.Insertthehex-headbolt(5/16x5-1/2inches)
throughhole8mm(5/16inch)intheinboard-lift
bracket(longanges),bedstructure,andthe
outboardbed-liftbracket(shortanges)as
showninFigure6.
g025010
Figure6
1.Locknuts(5/16inch)3.Hex-headbolt(5/16x
5-1/2inches)
2.Hole8mm(5/16inch)
8.Securetheboltwiththeangenut(5/16inch)
hand-tight(Figure6).
3
InstallingtheSwitch
Partsneededforthisprocedure:
1Switch
1Fuse(15A)—machineserialnumber411599999and
beforeonly
MachineSerialNumber411599999
andBefore
1.Disconnectthenegative-batteryterminalfrom
thebattery.
2.Removetheplugfromthedashpanel,tothe
rightofthesteeringcolumnandabovethekey
switch(Figure7).
Note:Iftheholeinthedashisinuse,measure
over13mm(1/2inch)andcutanother21x
35mm(27/32x1-15/32inches)rectangular
openinginthedash.Ensurethatyoudonot
damageanyexistingcomponentsbehindthe
dashwhencuttingthehole.
g001324
Figure7
1.Pluggedhole3.Cutthenewhole(if
required).
2.Bed-liftswitch
3.Plugthebed-liftswitchintotheharness
connectorinthedash.
Note:Donotinstalltheswitch.
4.Installanewfuse(15A)intotheopenslotin
thefuseblock.
5

MachineSerialNumber411600000andAfter
1.Cutouttheopeninginthedashboarddecalfortheswitch(boxAofFigure8).
2.Installtheswitchconnectorthroughtheopeninginthedashboard(boxBofFigure8).
3.Installtheswitchtotheswitchconnector(boxCofFigure8).
4.Ensurethattheswitchisorientedproperly(boxDofFigure8).
g382366
Figure8
6

4
InstallingtheLiftActuator
Partsneededforthisprocedure:
1Liftactuator
1Clevispin(3-1/2inches)
1Clevispin(2-1/4inches)
2Hairpin
1Hex-headbolt(1/2x5-1/2inches)
1Locknut(1/2inch)
Procedure
1.Aligntheholeinthelower-mountpointforthe
liftactuatorwiththeholesinthechassis-mount
brackets(Figure9).
2.Securetheliftactuatortothechassis-mount
bracketswiththeclevispin(2-1/4inches)and
hairpin(Figure9).
g024929
Figure9
1.Liftactuator3.Clevispin(2-1/4inches)
2.Chassis-mountbrackets4.Hairpin
3.Connectthe2-socketelectricalconnectorofthe
rearwireharnessofthemachinetothe2-pin
connectoroftheliftactuator(Figure10).
Note:The2-socketelectricalconnectorofthe
rearwireharnessislocatedadjacenttothe
electrical-controlcover.
g025011
Figure10
1.2-socketelectrical
connector(rearwire
harness)
3.Electrical-controlcover
2.2-pinconnector(lift
actuator)
4.Liftactuator
4.Connectthenegative-batteryterminaltothe
battery.
5.Presstheup-paddleofthebed-liftswitchto
extendtheactuator(Figure7).
Note:Iftheliftactuatordoesnotextend,press
theotherpaddleoftheswitch.
6.Aligntheup-paddletothe12o’clockposition
andinsertthebed-liftswitchintotheopening
inthedash(Figure7).
Note:Theswitchshouldsnapandlockinto
position.
7

7.Presstheuppaddlethebed-liftswitchtoextend
therodoftheliftactuatorroduntiltheholeinthe
rodisalignswiththeholesintheinboardand
outboard-liftbrackets(Figure11).
Note:Selectthesetofholesinthebracket
forthegasolineanddieselmachines;referto
SafetyandInstructionalDecals(page1)forthe
holelocationsforthismachine.
g025012
Figure11
1.Locknut(1/2inch)5.Lift-actuatorrod
2.12.7mm(1/2inch)hole
forthehex-headbolt
6.12.7mm(1/2inch)hole
fortheclevispin
3.Hex-headbolt(1/2x5-1/2
inches)
7.Clevispin(3-1/2inches)
4.Hairpin
8.Securethelift-actuatorrodtotheliftbrackets
withtheclevispin(3-1/2inches)andhairpin
(Figure11).
Note:Tightenthelocknutandangenutuntil
theyaresnug.
9.Tightenthe4bolts(5/16x3/4inch)thatsecure
theinboardandoutboard-liftbracketstothebed
(Figure5)to15to16.6N-m(133to147in-lb).
10.Alignthehex-headbolt(1/2x5-1/2inches)
throughtheremaining12.7mm(1/2inch)holes
intheinboardandoutboard-liftbrackets(Figure
11)andsecureitwithalocknut(1/2inch)until
thenutissnug.
11.Tightentheangenutthatsecuresthebolt(5/16
inch)untilitissnug(Figure6).
5
RemovingthePropRod
NoPartsRequired
Procedure
1.Removethehairpinandwasherthatsecurethe
proprodtothebottomofthebed(Figure12).
g025013
Figure12
1.Washer4.Bedhole
2.Hairpin5.Proprod
3.Slot(frame)
2.Slidetheproprodforwardtoremoveitfromthe
bracketontheframe(Figure12).
Note:Retaintheproprodcomponentsfor
futureuse.
Note:Iftheelectricboxliftiseverremoved,
installtheproprodandlatchrodagain,using
theexistingfastenersandtheprop-rodbracket.
8

Operation
WARNING
Drivingthemachinewiththecargobedraised
couldcausethemachinetotiporrolleasier.
Youcoulddamagethestructureofthecargo
bedifyouoperatethemachinewiththebed
raised.
•Operatethemachinewhenthecargobed
isdown.
•Afteremptyingthecargobed,lowerit.
WARNING
Theweightofthebedmaybeheavy.Hands
orotherbodypartscouldbecrushed.
Keepyourhandsandotherbodypartsclear
whenloweringthebed.
Important:Whenyouheararatchetingsound,
thebedliftiscompletelyextendedorretracted.
Donotcontinuepressingtheswitch.
RaisingtheBed
1.TurnthekeyswitchtotheONposition.
2.Pushthetopoftheswitchtoraisethebed.
LoweringtheBed
Pushthebottomoftheswitchtolowerthebed.
Note:Theactuatormaycauseslightdeformationto
thebedafteritisfullyloweredandbeforetheactuator
clutchengages.Releasetheswitchwhenyouhear
aratchetingnoise.
Maintenance
ServicingtheAirCleaner
ForWorkmanMDX-DMachines
1.Supportthebedwithliftingequipment.
2.Removethehairpincotterandclevispin
securingtheactuatorrodtotheinboardand
outboard-liftbrackets(Figure11).
3.Tipthebedallthewayup.
4.Rotatetheactuatorforward.
5.Removetheaircleanerandserviceitas
required;refertothemachineOperator’s
Manual.
6.Installtheaircleaner;refertothemachine
Operator’sManual.
7.Lowerthebedandaligntheliftactuatortothe
liftbrackets(Figure11).
8.Securetheliftactuatortotheliftbracketswith
theclevispinandhairpin(Figure11).
9

Notes: