Toro 07389 User manual

FormNo.3457-541RevA
ElectricBedLiftKit
2014andAfterWorkman®MD/MDX/MDX-DUtilityVehicle
ModelNo.07389—SerialNo.315000001andUp
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal127-7388
127-7388
1.Pinlocation
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3457-541*

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Outboard-liftbracket(shortanges)1
Inboard-liftbracket(longanges)1
Hex-headbolt(5/16x5-1/2inches)1
2Flangenut(5/16inch)1
Installthebedbracket.
Switch1
3Fuse(15A)—machineserialnumber
411599999andbeforeonly1Installtheswitch.
Liftactuator1
Clevispin(3-1/2inches)1
Clevispin(2-1/4inches)1
Hairpin2
Hex-headbolt(1/2x5-1/2inches)1
4
Locknut(1/2inch)1
Installtheliftactuator.
5Nopartsrequired–Removetheproprod.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
2

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Lifttheleveroneithersideofthecargobedand
liftthebedup(Figure1).
g014860
Figure1
1.Lever3.Detentslot
2.Proprod
5.Pulltheproprodintothedetentslottosecure
thebed(Figure2).
WARNING
Araisedbedcouldfallandinjurepersons
thatareworkingbeneathit.
•Alwaysusetheproprodtoholdthe
bedupbeforeworkingunderthebed.
•Removeanyloadmaterialfromthe
bedbeforeraisingit.
g029622
Figure2
1.Detentslot2.Proprod
6.Removethe4angenutssecuringthelatch-rod
bracketstotheundersideofthebed(Figure3).
g024927
Figure3
1.Bed3.Flangenut
2.Latchrod
7.Removeandretainthelatchrodandlatches.
3

2
InstallingtheBed-Lift
Brackets
Partsneededforthisprocedure:
1Outboard-liftbracket(shortanges)
1Inboard-liftbracket(longanges)
1Hex-headbolt(5/16x5-1/2inches)
1Flangenut(5/16inch)
Procedure
Performthebedbracketinstallationatthebottomside
ofthebed.
1.Removethe2left-mostbolts(5/16x3/4inch)
thatsecureupper-bedbracetothebed(Figure
4).
g025008
Figure4
1.Bolts(5/16x3/4inch)3.Lower-bedbrace
2.Upper-bedbrace
2.Removethe2left-mostbolts(5/16x3/4inch)
thatsecurelower-bedbracetothebed(Figure
4).
Note:Retainthe4boltsforinstallation.
3.Aligntheleftoutboard-liftbracket(thebracket
withtheshortanges)totheoutboardholesin
theupper-andlower-bedbraces(Figure5).
g025009
Figure5
1.Outboard-liftbracket(short
anges)
3.Inboard-liftbracket(long
anges)
2.Bolts(5/16x3/4inch)
4.Securetheoutboardliftbrackettothebedusing
the2boltsthatyouremovedinstep1,and
hand-tightenthebolts(Figure5).
5.Aligntheinboard-liftbracket(thebracketwith
thelonganges)totheinboardholesinthe
upper-andlower-bedbraces(Figure5).
6.Securetheinboard-liftbrackettothebedwith
the2boltsthatyouremovedinstep2,and
hand-tightenthebolts(Figure5).
4

7.Insertthehex-headbolt(5/16x5-1/2inches)
throughhole8mm(5/16inch)intheinboard-lift
bracket(longanges),bedstructure,andthe
outboardbed-liftbracket(shortanges)as
showninFigure6.
g025010
Figure6
1.Locknuts(5/16inch)3.Hex-headbolt(5/16x
5-1/2inches)
2.Hole8mm(5/16inch)
8.Securetheboltwiththeangenut(5/16inch)
hand-tight(Figure6).
3
InstallingtheSwitch
Partsneededforthisprocedure:
1Switch
1Fuse(15A)—machineserialnumber411599999and
beforeonly
MachineSerialNumber411599999
andBefore
1.Disconnectthenegative-batteryterminalfrom
thebattery.
2.Removetheplugfromthedashpanel,tothe
rightofthesteeringcolumnandabovethekey
switch(Figure7).
Note:Iftheholeinthedashisinuse,measure
over13mm(1/2inch)andcutanother21x
35mm(27/32x1-15/32inches)rectangular
openinginthedash.Ensurethatyoudonot
damageanyexistingcomponentsbehindthe
dashwhencuttingthehole.
g001324
Figure7
1.Pluggedhole3.Cutthenewhole(if
required).
2.Bed-liftswitch
3.Plugthebed-liftswitchintotheharness
connectorinthedash.
Note:Donotinstalltheswitch.
4.Installanewfuse(15A)intotheopenslotin
thefuseblock.
5

MachineSerialNumber411600000andAfter
1.Cutouttheopeninginthedashboarddecalfortheswitch(boxAofFigure8).
2.Installtheswitchconnectorthroughtheopeninginthedashboard(boxBofFigure8).
3.Installtheswitchtotheswitchconnector(boxCofFigure8).
4.Ensurethattheswitchisorientedproperly(boxDofFigure8).
g382366
Figure8
6

4
InstallingtheLiftActuator
Partsneededforthisprocedure:
1Liftactuator
1Clevispin(3-1/2inches)
1Clevispin(2-1/4inches)
2Hairpin
1Hex-headbolt(1/2x5-1/2inches)
1Locknut(1/2inch)
Procedure
1.Aligntheholeinthelower-mountpointforthe
liftactuatorwiththeholesinthechassis-mount
brackets(Figure9).
2.Securetheliftactuatortothechassis-mount
bracketswiththeclevispin(2-1/4inches)and
hairpin(Figure9).
g024929
Figure9
1.Liftactuator3.Clevispin(2-1/4inches)
2.Chassis-mountbrackets4.Hairpin
3.Connectthe2-socketelectricalconnectorofthe
rearwireharnessofthemachinetothe2-pin
connectoroftheliftactuator(Figure10).
Note:The2-socketelectricalconnectorofthe
rearwireharnessislocatedadjacenttothe
electrical-controlcover.
g025011
Figure10
1.2-socketelectrical
connector(rearwire
harness)
3.Electrical-controlcover
2.2-pinconnector(lift
actuator)
4.Liftactuator
4.Connectthenegative-batteryterminaltothe
battery.
5.Presstheup-paddleofthebed-liftswitchto
extendtheactuator(Figure7).
Note:Iftheliftactuatordoesnotextend,press
theotherpaddleoftheswitch.
6.Aligntheup-paddletothe12o’clockposition
andinsertthebed-liftswitchintotheopening
inthedash(Figure7).
Note:Theswitchshouldsnapandlockinto
position.
7

7.Presstheuppaddlethebed-liftswitchtoextend
therodoftheliftactuatorroduntiltheholeinthe
rodisalignswiththeholesintheinboardand
outboard-liftbrackets(Figure11).
Note:Selectthesetofholesinthebracket
forthegasolineanddieselmachines;referto
SafetyandInstructionalDecals(page1)forthe
holelocationsforthismachine.
g025012
Figure11
1.Locknut(1/2inch)5.Lift-actuatorrod
2.12.7mm(1/2inch)hole
forthehex-headbolt
6.12.7mm(1/2inch)hole
fortheclevispin
3.Hex-headbolt(1/2x5-1/2
inches)
7.Clevispin(3-1/2inches)
4.Hairpin
8.Securethelift-actuatorrodtotheliftbrackets
withtheclevispin(3-1/2inches)andhairpin
(Figure11).
Note:Tightenthelocknutandangenutuntil
theyaresnug.
9.Tightenthe4bolts(5/16x3/4inch)thatsecure
theinboardandoutboard-liftbracketstothebed
(Figure5)to15to16.6N-m(133to147in-lb).
10.Alignthehex-headbolt(1/2x5-1/2inches)
throughtheremaining12.7mm(1/2inch)holes
intheinboardandoutboard-liftbrackets(Figure
11)andsecureitwithalocknut(1/2inch)until
thenutissnug.
11.Tightentheangenutthatsecuresthebolt(5/16
inch)untilitissnug(Figure6).
5
RemovingthePropRod
NoPartsRequired
Procedure
1.Removethehairpinandwasherthatsecurethe
proprodtothebottomofthebed(Figure12).
g025013
Figure12
1.Washer4.Bedhole
2.Hairpin5.Proprod
3.Slot(frame)
2.Slidetheproprodforwardtoremoveitfromthe
bracketontheframe(Figure12).
Note:Retaintheproprodcomponentsfor
futureuse.
Note:Iftheelectricboxliftiseverremoved,
installtheproprodandlatchrodagain,using
theexistingfastenersandtheprop-rodbracket.
8

Operation
WARNING
Drivingthemachinewiththecargobedraised
couldcausethemachinetotiporrolleasier.
Youcoulddamagethestructureofthecargo
bedifyouoperatethemachinewiththebed
raised.
•Operatethemachinewhenthecargobed
isdown.
•Afteremptyingthecargobed,lowerit.
WARNING
Theweightofthebedmaybeheavy.Hands
orotherbodypartscouldbecrushed.
Keepyourhandsandotherbodypartsclear
whenloweringthebed.
Important:Whenyouheararatchetingsound,
thebedliftiscompletelyextendedorretracted.
Donotcontinuepressingtheswitch.
RaisingtheBed
1.TurnthekeyswitchtotheONposition.
2.Pushthetopoftheswitchtoraisethebed.
LoweringtheBed
Pushthebottomoftheswitchtolowerthebed.
Note:Theactuatormaycauseslightdeformationto
thebedafteritisfullyloweredandbeforetheactuator
clutchengages.Releasetheswitchwhenyouhear
aratchetingnoise.
Maintenance
ServicingtheAirCleaner
ForWorkmanMDX-DMachines
1.Supportthebedwithliftingequipment.
2.Removethehairpincotterandclevispin
securingtheactuatorrodtotheinboardand
outboard-liftbrackets(Figure11).
3.Tipthebedallthewayup.
4.Rotatetheactuatorforward.
5.Removetheaircleanerandserviceitas
required;refertothemachineOperator’s
Manual.
6.Installtheaircleaner;refertothemachine
Operator’sManual.
7.Lowerthebedandaligntheliftactuatortothe
liftbrackets(Figure11).
8.Securetheliftactuatortotheliftbracketswith
theclevispinandhairpin(Figure11).
9

Notes:

Notes:

Notes:

DeclarationofIncorporation
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective
07389315000001andUp
CabKit,Workman
MD/MDX/MDX-DUtility
Vehicle
ELECTRICCARGOBED
LIFTKIT(2014+)UtilityVehicle2006/42/EC, 2000/14/EC
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:AuthorizedRepresentative:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium
TomLangworthy
EngineeringDirector
8111LyndaleAve.South
Bloomington,MN55420,USA
October24,2022

UKDeclarationofIncorporation
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionRegulation
07389315000001andUp
CabKit,Workman
MD/MDX/MDX-DUtility
Vehicle
ELECTRICCARGOBED
LIFTKIT(2014+)UtilityVehicle
S.I.2008
No.1597,
S.I.2001No.
1701
RelevanttechnicaldocumentationhasbeencompiledasrequiredperSchedule10ofS.I.2008No.1597.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Thisdeclarationhasbeenissuedunderthesoleresponsibilityofthemanufacturer.
TheobjectofthedeclarationisinconformitywithrelevantUKlegislation.
AuthorizedRepresentative:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroU.K.Limited
SpellbrookLaneWest
Bishop'sStortford
CM234BU
UnitedKingdom
TomLangworthy
EngineeringDirector
8111LyndaleAve.South
Bloomington,MN55420,USA
October24,2022

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374-0282RevC

TheToroWarranty
Two-Yearor1,500HoursLimitedWarranty
ConditionsandProductsCovered
TheToroCompanywarrantsyourToroCommercialproduct(“Product”)
tobefreefromdefectsinmaterialsorworkmanshipfor2yearsor
1,500operationalhours*,whicheveroccursrst.Thiswarrantyis
applicabletoallproductswiththeexceptionofAerators(referto
separatewarrantystatementsfortheseproducts).Whereawarrantable
conditionexists,wewillrepairtheProductatnocosttoyouincluding
diagnostics,labor,parts,andtransportation.Thiswarrantybegins
onthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
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8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
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adjustmentsstatedinyourOperator'sManual.Repairsforproductissues
causedbyfailuretoperformrequiredmaintenanceandadjustmentsarenot
coveredunderthiswarranty.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partsconsumedthroughusethatarenotdefective.Examplesofparts
whichareconsumed,orusedup,duringnormalProductoperation
include,butarenotlimitedto,brakepadsandlinings,clutchlinings,
blades,reels,rollersandbearings(sealedorgreasable),bedknives,
sparkplugs,castorwheelsandbearings,tires,lters,belts,andcertain
sprayercomponentssuchasdiaphragms,nozzles,owmeters,and
checkvalves.
•Failurescausedbyoutsideinuence,including,butnotlimitedto,
weather,storagepractices,contamination,useofunapprovedfuels,
coolants,lubricants,additives,fertilizers,water,orchemicals.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
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•Normalnoise,vibration,wearandtear,anddeterioration.Normal
“wearandtear”includes,butisnotlimitedto,damagetoseatsdueto
wearorabrasion,wornpaintedsurfaces,scratcheddecalsorwindows.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
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thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumber
ofkilowatt-hourstheycandeliverduringtheirlifetime.Operating,
recharging,andmaintenancetechniquescanextendorreducetotal
batterylife.Asthebatteriesinthisproductareconsumed,theamount
ofusefulworkbetweenchargingintervalswillslowlydecreaseuntilthe
batteryiscompletelywornout.Replacementofwornoutbatteries,
duetonormalconsumption,istheresponsibilityoftheproductowner.
Note:(Lithium-Ionbatteryonly):Refertothebatterywarrantyforadditional
information.
LifetimeCrankshaftWarranty(ProStripe02657Model
Only)
TheProstripewhichisttedwithagenuineToroFrictionDiscand
Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+
FrictionDiscassembly)asoriginalequipmentandusedbytheoriginal
purchaserinaccordancewithrecommendedoperatingandmaintenance
procedures,arecoveredbyaLifetimeWarrantyagainstenginecrankshaft
bending.Machinesttedwithfrictionwashers,BladeBrakeClutch(BBC)
unitsandothersuchdevicesarenotcoveredbytheLifetimeCrankshaft
Warranty.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy
underthiswarranty.
TheToroCompanyisnotliableforindirect,incidentalorconsequential
damagesinconnectionwiththeuseoftheToroProductscoveredby
thiswarranty,includinganycostorexpenseofprovidingsubstitute
equipmentorserviceduringreasonableperiodsofmalfunctionor
non-usependingcompletionofrepairsunderthiswarranty.Except
fortheEmissionswarrantyreferencedbelow,ifapplicable,thereisno
otherexpresswarranty.Allimpliedwarrantiesofmerchantabilityand
tnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
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statetostate.
NoteRegardingEmissionsWarranty
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
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Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentation.
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CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contactyourAuthorizedToroServiceCenter.
374-0253RevI