Toro 136-0457 User manual

FormNo.3411-661RevA
FinishingKit
FoamMarkerforMultiPro®1750TurfSprayer
ModelNo.136-0457
InstallationInstructions
Note:TheFoamMarkerKitisrequiredfortheinstallation
ofthisproduct.ContactyourAuthorizedToroDealerfor
moreinformation.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Safety
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasily
visibletotheoperatorandarelocatednear
anyareaofpotentialdanger.Replaceany
decalthatisdamagedormissing.
decal125-8112
125–8112
1.Rightboom3.Leftboom
2.Bothbooms
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3411-661*A

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Bracket1
Bolt(5/16x1inch)4
Washer(3/8inch)4
Nut(5/16inch)4
2
Foammarker(soldseparately)1
Installthefoam-markercompressoron
thebracket.
Carriagebolt1
U-bolt1
Flangenuts(3/8inch)3
Spacer1
3
R-clamp1
Installthenishingkitbracket.
Wireharness1
Switchbracket1
Rockerswitch1
Paddleswitch1
Bolts(M6)4
4
Fuse,15amp1
Routethewireharnessandinstallthe
switches.
1
PreparingtheMachine
NoPartsRequired
Procedure
Parkthemachinetoalevelsurface,engagetheparkingbrake,
shutofftheengine,andremovethekeyfromthekeyswitch.
Disconnectthebattery;refertotheOperator’sManual.
2

2
InstallingtheFoam-Marker
CompressorontheBracket
Partsneededforthisprocedure:
1Bracket
4Bolt(5/16x1inch)
4Washer(3/8inch)
4Nut(5/16inch)
1Foammarker(soldseparately)
Procedure
Installthefoam-markercompressorontothebracketas
showninFigure1.
g200499
Figure1
1.Bolts(5/16x1inch)3.Nuts(5/16inch)
2.Washer(3/8inch)
3
InstallingtheCompressorand
BracketontheMachine
Partsneededforthisprocedure:
1Carriagebolt
1U-bolt
3Flangenuts(3/8inch)
1Spacer
1R-clamp
Procedure
1.Loosentheboltonthetopofthestrapandplacethe
carriageboltthroughthestrapofthesprayertankbelt
(Figure2).
g200500
Figure2
1.Carriagebolt2.Spacer
2.Slidethespacerontotheboltandplacethebracket
ontotheboltasshowninFigure2.
3.PutthepumpsuctionhosethroughtheR-clamp
(Figure3).
4.SecuretheR-clamptotheboltwithanut(Figure3).
3

g200501
Figure3
1.Pumpsuctionhose3.R-clamp
2.Bracket4.Flangenut(3/8inch)
5.PlacetheU-boltontothemachineasshowninFigure
4.
g200498
Figure4
1.Flangenuts(3/8inch)2.U-bolt
6.PlacethebracketontotheU-boltandsecureitwiththe
2angenuts(3/8inch).
4

4
RoutingtheWireHarnessandInstallingtheSwitches
Partsneededforthisprocedure:
1Wireharness
1Switchbracket
1Rockerswitch
1Paddleswitch
4Bolts(M6)
1Fuse,15amp
Procedure
Note:Lifttheseattoroutethewireharness.
1.Routethewireharnessfromthefoam-markercompressorbehindtheROPSandundertheguardplate(Figure5).
g200673
Figure5
1.ROPS3.Guardplate
2.Wireharness
5

2.Connectthegroundwireandrelayswitchandinsertthe15ampfuseintothefuseblock(Figure6).
g200670
Figure6
1.Groundwire3.Relayswitch
2.Fuse,15amp
3.Connectthebladeconnectortothesocketconnectorofthefuseblock.
4.Routetheharnessalongthemachineharnessuptothecontrolpanel(Figure7).
g200671
Figure7
5.Connecttherockerswitchtotheharness(Figure7).
6

6.Routetheharnessunderthepanelontheoorplateanduptothesteeringcolumn(Figure8).
g200672
Figure8
7.Attachthepaddleswitchbrackettothesteeringcolumnwiththe4bolts(M6)asshowninBoxAofFigure9.
g200698
Figure9
1.Steeringcolumn4.Paddleswitch
2.Paddleswitchbracket5.8-socketconnector
3.Bolts(M6)6.Paddleswitchbracket
8.Connectthepaddleswitchtothethe8-socketconnectorthroughtheopeninginthebracket(BoxBofFigure9).
9.Assembletheswitchintothebracketandpressintheswitchuntilitsnapssecurelyintotheopening(BoxBofFigure9).
10.Ensurethatthepaddleforthe3-positionpaddleswitchisalignedoutward.
7

Operation
UsingtheControls
Foampaddleswitch—activatesthecompressor,generating
aowoffoamandairtotherightorleftboomsection
(Figure9).
Foamon/offswitch—activatesthecompressor,generating
aowoffoamtobothoftheboomsectionssimultaneously
(Figure7).
Indicatormarkings—locatedonthesideofthetank;they
indicatethesolutionlevelinthetank.
Foamregulatoradjustmentvalve—controlsthe
consistencyofthefoamsolution.Adjustingthevalvecontrols
theamountofsoapsolutiondeliveredtothefoamnozzles.
Increasingtheowresultsinlarger,morefrequentfoam
drops;decreasingtheowresultsinsmaller,lessfrequent
foamdrops(Figure10).
Note:Awaterymarkerconsistencymaybehelpfulonwindy
days.
Pressurereliefvalve—pulltheredtabonthetankcap
outwardtorelievepressureinthetank(Figure10).
FillingtheTankandAdjusting
theFoamDensity
Important:Flushthesystemwithcleanwaterafter
eachuse,especiallyafterusinghardwater.Donotapply
lubricatingoils,grease,orotherpetroleumproductsto
thecompressormotorassembly.
1.Ensurethatboththeleftandrightboomswitches
locatedontheconsoleareintheOffposition.
2.Pulloutontheredpressurerelieftab,andremovethe
blackcapfromthetank.
3.Pourtheproperamountofwaterintothetank,and
thenaddfoamconcentratethroughtheopeningin
thetopofthetankaccordingtothemanufacturer’s
instructions.
Important:ExtremepHlevels(hardnessor
softness)ofthewaterwillaffecttheamountof
foamconcentrateneeded.
4.Installthecaponthetankandtightenitbyhand.
5.Fortheinitialoperation,openthefoamdensity
adjustmentvalve1/8to1/4turn(Figure10).
g200674
Figure10
1.Foamregulator
adjustmentvalve
2.Pressurereliefvalve
6.Startoperatingthemarkingsystemandmakeatest
patternontheground.
Note:Whenyourststartthemarkingsystem,allow
1to2minutesforthefoamtoowthroughtheline.
7.Adjustthefoamdensityadjustmentvalvetoobtainthe
desiredconsistencyandsprayasnormal.
Note:Ifyouleavethefoaminthelineformorethan
2hours,itmaybecomewatery.Beforeoperatingafter
abreakof2ormorehours,runthemachinefor1to2
minutestoremovetheexcesswater.
Ifthefoaminthemachineisverywatery,dothe
following:
A.Closethefoamdensityadjustmentvalve
completely.
B.Operatefor2minutes.
C.Wait1minuteandthenchecktheconsistencyof
thefoam.
D.Adjustthefoamtoachievethedesiredconsistency.
8