Toro Multi Pro WM 41240 User manual

FormNo.3379-536RevC
MultiProWMTurfSprayer
ModelNo.41240—SerialNo.314000001andUp
G022349
TheinstallationoftheMultiProWMrequirestheinstallationofoneormoreinterdependent
kits.ContactyourAuthorizedT oroDealerformoreinformation.
Registeratwww.Toro.com.
OriginalInstructions(EN)*3379-536*C

TheMultiProWMisadedicatedturfspraymodicationfor
Workmanvehiclesandisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.Itisprimarily
designedforsprayingonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
Introduction
Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafeproducts,
youareresponsibleforoperatingtheproductproperlyand
safely.YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndingadealer,or
toregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.
1
G022350
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ChemicalSafety.......................................................4
BeforeOperating....................................................5
WhileOperating......................................................5
Maintenance...........................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................11
1RemovingtheExistingBed...................................12
2InstallingthePowerTake-Off(PTO)Kit(for
WorkmanHDandHDXseriesonly).....................13
3InstallingtheControlConsole...............................13
4InstallingtheConsoleMountingBracket.................13
5InstallingtheAttachmentHold-down
Brackets............................................................14
6InstallingtheTankSkid.........................................14
7InstallingtheControlConsoleandElectrical
Harness.............................................................16
8InstallingtheBoomAssembly................................17
9InstallingtheBoomHoses....................................20
10InstallingtheNozzles.........................................21
11InstallingtheFresh-waterTank............................22
12InstallingtheAnti-siphonFillReceptacle...............22
13CheckingtheBoomHingeSprings........................23
14StoringtheJackStands(Optional).........................23
15LearningMoreaboutYourProduct.......................24
ProductOverview.........................................................25
Controls...............................................................25
Specications........................................................27
Operation....................................................................28
ThinkSafetyFirst...................................................28
AdjustingtheBoomstoLevel..................................28
OperatingtheSprayer.............................................29
FillingtheSprayTank..............................................29
OperatingtheBooms..............................................29
Spraying................................................................30
SprayingTips.........................................................30
CleaningtheSprayer...............................................30
UsingtheInfoCenterLCDDisplay...........................31
CalibratingtheSprayerFlow....................................33
CalibratingtheSprayerSpeed...................................34
CalibratingtheBoomBypass...................................34
CalibratingtheAgitationBypassValve.......................35
LocatingthePump.................................................35
Maintenance.................................................................36
RecommendedMaintenanceSchedule(s)......................36
DailyMaintenanceChecklist....................................37
NotationforAreasofConcern.................................37
PremaintenanceProcedures........................................38
AccessingtheMachine............................................38
Lubrication...............................................................39
GreasingtheSprayerSystem....................................39
GreasingtheBoomHinges......................................40
SpraySystemMaintenance..........................................40
InspectingtheHoses..............................................40
PumpMaintenance.................................................41
InspectingtheNylonPivotBushings.........................41
Cleaning...................................................................42
CleaningtheFlowmeter..........................................42
CleaningtheSuctionStrainer...................................42
Storage........................................................................43
RemovingtheSprayer.............................................43
Troubleshooting...........................................................45
Schematics...................................................................46
3

Safety
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol.Failuretocomplywiththeinstruction
mayresultinpersonalinjuryordeath.
SafeOperatingPractices
WARNING
TheWorkmanequippedwithaspraysystemis
anoff-highwayvehicleonlyandisnotdesigned,
equipped,ormanufacturedforuseonpublic
streets,roads,orhighways.
Donotdrivetheworkmanonpublicstreets,roads,
orhighways.
TheWorkmanwasdesignedandtestedtooffersafe
servicewhenoperatedandmaintainedproperly.
Althoughhazardcontrolandaccidentprevention
partiallyaredependentuponthedesignand
congurationofthemachine,thesefactorsarealso
dependentupontheawareness,concern,andproper
trainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improper
useormaintenanceofthemachinecanresultininjury
ordeath.
Thisisaspecializedutilityvehicledesignedforoff–road
useonly.Itsrideandhandlingwillhaveadifferent
feelthanwhatdriversexperiencewithpassengercars
ortrucks.Sotaketimetobecomefamiliarwithyour
Workman.
NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.Seethe
Operator’ s
Man ual providedwithattachmentforadditionalsafety
instructions.
Supervisor'sResponsibilities
•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManual,TrainingMaterial,
EngineManual,andalllabelsontheWorkmanvehicle.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.slopes
toosteepforvehicleoperation).Usethethirdhigh
lockoutswitchifhighspeedcouldresultinasafetyor
vehicleabusesituation.
ChemicalSafety
WARNING
Chemicalsubstancesusedinthespraysystemmay
behazardousandtoxictoyou,bystanders,animals,
plants,soilsorotherproperty.
•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Forexample,
useappropriatePersonalProtectiveEquipment
(PPE)includingfaceandeyeprotection,gloves,
orotherequipmenttoguardagainstpersonal
contactwiththechemical.
•Keepinmindthattheremaybemorethan
onechemicalused,andinformationoneach
chemicalshouldbeassessed.
•
R efuse to operate or w or k on the spray er if this
inf or mation is not a v aila ble!
•Beforeworkingonaspraysystem,makesure
thatthesystemhasbeentriplerinsedand
neutralizedaccordingtotherecommendations
ofthechemicalmanufacturer(s)andallofthe
valveshavebeencycled3times.
•Verifythereisanadequatesupplyofcleanwater
andsoapnearby,andimmediatelywashoffany
chemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsforthe
safeapplicationofthechemical.
•Handlechemicalsinawellventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensurethatas
littleskinaspossibleisexposedwhileusingchemicals.
•Havecleanwateravailableespeciallywhenllingthe
spraytank.
•Donoteat,drink,orsmokewhileworkingwithchemicals.
•Alwayswashyourhandsandotherexposedareasassoon
aspossibleafternishingthework.
•Properlydisposeofunusedchemicalsandchemical
containersasinstructedbythechemicalmanufacturer
andyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;never
enterthetankorplaceyourheadoverorintheopening.
•Followalllocal/state/federalrequirementsforthe
sprayingofchemicals.
4

BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.
•Neverallowchildrentooperatethesprayer.
•Neveroperatethesprayerwithoutrstreadingand
understandingtheOperator'sManual.Onlytrainedand
authorizedpersonsshouldoperatethissprayer.Make
surethatalloperatorsarephysicallyandmentallycapable
ofoperatingthesprayer.
•Thisvehicleisdesignedtocarrytheoperatorandone
passengerintheseatprovidedbythemanufacturer.
Nevercarryanyotherpassengersonthevehicle.
•Neveroperatethesprayerwhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.
•Donotdrivethesprayerwhenyouaretired.Besureto
takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.Ifa
shield,safetydevice,ordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.
•Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
•Beextremelycarefulwhenoperatingaroundpeople.
Alwaysbeawareofwherebystandersmightbeandkeep
themawayfromtheworkarea.
•Beforeoperatingthevehicle,alwayscheckallpartsof
thevehicleandanyattachments.Ifsomethingiswrong,
stopusingthevehicle.Makesurethattheproblemis
correctedbeforevehicleorattachmentisoperatedagain.
•Sincegasolineishighlyammable,handleitcarefully.
–Useanapprovedgasolinecontainer.
–Donotremovethecapfromthefueltankwhenthe
engineishotorrunning.
–Donotsmokewhilehandlinggasoline.
–Fillthefueltankoutdoors,andllittoabout25mm
(1inch)belowthetopofthetank(thebottomofthe
llerneck).Donotoverllit.
–Wipeupanyspilledgasoline.
•Useonlyanapprovednon-metal,portablefuelcontainer.
Staticelectricdischargecanignitegasolinevaporsina
ungroundedfuelcontainer.Removethefuelcontainer
fromthebedofthevehicleandplaceonthegroundaway
fromthevehiclebeforelling.Keepnozzleincontact
withcontainerwhilelling.
•Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.
WhileOperating
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Operatorandpassengershouldremainseatedwhenever
thevehicleisinmotion.Operatorshouldkeepboth
handsonsteeringwheel,wheneverpossibleand
passengershouldusehandholdsprovided.Keeparms
andlegswithinthevehiclebodyatalltimes.Nevercarry
passengersintheboxoronattachments.Rememberyour
passengermaynotbeexpectingyoutobrakeorturnand
maynotbeready.
•Alwayswatchoutforandavoidlowoverhangssuchas
treelimbs,doorjambs,andover-headwalkways.Make
surethereisenoughroomoverheadtoeasilyclearthe
vehicle,sprayerboomsandyourhead.
•Whenstartingtheengine:
–Sitonoperator’sseatandensureparkingbrakeis
engaged.
–DisengagePTOandreturnhandthrottlelevertoOff
position.
–MoveshiftlevertoNeutralanddepressclutchpedal.
–Keepfootoffacceleratorpedal.
–TurnignitionkeytoStart.
•Usingthemachinedemandsattention.Failuretooperate
vehiclesafelymayresultinanaccident,tipoverofvehicle
andseriousinjuryordeath.Drivecarefully.Toprevent
tippingorlossofcontrol:
–Useextremecaution,reducespeedandmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,andanyunfamiliarareasorotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingvehicleonasteepslope.
Normallytravelstraightupanddownslopes.Reduce
speedwhenmakingsharpturnsorwhenturning
onhillsides.Avoidturningonhillsideswhenever
possible.
–Useextracautionwhenoperatingvehicleonwet
surfaces,athigherspeedsorwithafullload.Stopping
timewillincreasewithafullload.Shiftintoalower
gearbeforestartingupordownahill.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
5

–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
vehiclecontrol.
–Donotpassanothervehicletravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
–Whendraining,donotletanyonestandbehind
vehicleanddonotdrainliquidonanyone’sfeet.
–Keepallbystandersaway.Beforebackingup,lookto
therearandassurenooneisbehind.Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansandother
vehicles.Thisvehicleisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.
–Neveroperatevehicleinornearanareawherethere
isdustorfumesintheairwhichareexplosive.The
electricalandexhaustsystemsofthevehiclecan
producesparkscapableofignitingexplosivematerials.
–Ifeverunsureaboutsafeoperation,stopworkand
askyoursupervisor.
•DonotuseacabonaWorkmanvehicleequippedwith
aspraysystem.Thecabisnotpressurizedandwillnot
provideadequateventilationwhenusedwithasprayer.
Thecabwillalsooverloadthevehiclewhenthespray
systemtankisfull.
•Donottouchengine,transaxle,muferormufer
manifoldwhileengineisrunningorsoonafterithas
stoppedbecausetheseareasmaybehotenoughtocause
burns.
•Ifthemachineevervibratesabnormally,stopimmediately,
turnengineoff,waitforallmotiontostopandinspectfor
damage.Repairalldamagebeforeresumingoperation.
•Beforegettingofftheseat:
–Stopmovementofthemachine.
–Shutengineoffandwaitforallmovementtostop.
–Setparkingbrake.
–Removekeyfromignition.
Note:Blockwheelsifmachineisonanincline.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.Thisgives
youextratimetostoporturnaway.Hittinganobstacle
candamagethevehicleanditscontents.Moreimportant,
itcaninjureyouandyourpassenger.
•GrossVehicleWeight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments
makeavehiclehardertostoporturn.Theheavierthe
load,thelongerittakestostop.
•Turfandpavementareslickwhentheyarewet.Itcan
take2to4timesaslongtostoponwetsurfacesason
drysurfaces.Ifyoudrivethroughstandingwaterdeep
enoughtogetthebrakeswet,theywillnotworkwelluntil
theyaredry.Afterdrivingthroughwater,youshouldtest
thebrakestomakesuretheyworkproperly.Iftheydo
not,driveslowlywhileputtinglightpressureonthebrake
pedal.Thiswilldrythebrakesout.
OperatingonHillsandRoughTerrain
Operatingthevehicleonahillmaycausetippingorrolling
ofthevehicle,ortheenginemaystallandyoucouldlose
headwayonthehill.Thiscouldresultinpersonalinjury.
•Donotacceleratequicklyorslamonthebrakeswhen
backingdownahill,especiallywithaload.
•Neverdriveacrossasteephill;alwaysdrivestraightupor
downorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadwaywhile
climbingahill,graduallyapplythebrakesandslowlyback
straightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,doitslowly
andcautiously.Nevermakesharporfastturns.
•Heavyloadsaffectstability.Reducetheweightoftheload
andyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthesprayermustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthesprayer.Donotslamonthebrakes
whenrollingbackward,asthismaycausethesprayerto
overturn.
•Reducespeedandloadwhenoperatingonroughterrain,
unevenground,andnearcurbs,holes,andothersudden
changesinterrain.Loadsmayshift,causingthesprayer
tobecomeunstable.
Loading
TheweightofthecargocanchangetheWorkmancenterof
gravityandhandling.Toavoidlossofcontrolandpersonal
injury,followtheseguidelines:
•Reducetheweightoftheloadwhenoperatingonhills
androughterraintoavoidtippingoroverturningofthe
vehicle.
•Liquidloadscanshift.Thisshiftinghappensmostoften
whileturning,goingupordownhills,suddenlychanging
speeds,orwhiledrivingoverroughsurfaces.Shifting
loadscancausethevehicletotipover.
6

•Whenoperatingwithaheavyload,reduceyourspeedand
allowforsufcientbrakingdistance.Donotsuddenly
applythebrakes.Useextracautiononslopes.
•Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping
over.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthevehicle.
•Beforeservicingormakingadjustmentstothemachine,
stoptheengine,settheparkingbrake,andremovethekey
fromtheignitiontopreventsomeonefromaccidentally
startingtheengine.
•Emptythetankbeforetiltingorremovingsprayerfrom
vehicleandbeforestorage.
•Neverworkunderasprayerwithoutusingtanksupport
proprod.
•Makesureallhydrauliclineconnectorsaretight,andall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepbodyandhandsawayfrompinholeleaksthatcan
ejecthydraulicuidunderhighpressure.Usepaperor
cardboard,nothands,tosearchforleaks.
DANGER
Hydraulicuidescapingunderpressurecan
havesufcientforcetopenetrateskinanddo
seriousdamage.
Ifuidisinjectedintotheskinitmustbe
surgicallyremovedwithinafewhoursbya
doctorfamiliarwiththisformofinjuryor
gangrenemayresult.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinsystemmustberelieved
bystoppingengine,cyclingdumpvalvefromraiseto
lowerand/orloweringthetankandattachments.Ifthe
tankmustbeintheraisedposition,secureitwiththe
safetysupport.
•Tomakesureentiremachineisingoodcondition,keep
allnuts,boltsandscrewsproperlytightened.
•Toreducepotentialrehazard,keeptheengineareafree
ofexcessivegrease,grass,leavesandaccumulationofdirt.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
•Donotoverspeedenginebychanginggovernorsettings.
Maximumenginespeedis3650rpm.Toassuresafety
andaccuracy,haveanAuthorizedToroDistributorcheck
maximumenginespeedwithatachometer.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’soperation,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.
•Thisvehicleshouldnotbemodiedwithout
TheToro®Company’sauthorization.Direct
anyinquiriestoTheToro®Company,
CommercialDivision,VehicleEngineeringDept.,
300West82ndSt.,Bloomington,Minnesota55420–1196.
USA
•Refertoyourvehicle’sOperator’sManualforother
maintenance.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
120–0617
1.Severinghazardofhand,
pinchingpoint—keep
awayfromactuatedjoints.
2.Crushinghazard—keep
bystandersawayfromthe
machine.
120–0616
1.Warning—readtheOperator’sManual;usefresh,clean
waterforrst-aidwashing.
120–0622
1.Warning—readthe
Operator’sManual.
3.Chemicalburnhazard;
toxicgasinhalation
hazard—wearhandand
skinprotection;weareye
andrespiratoryprotection.
2.Warning—donotenterthe
sprayertank.
127–3943
1.Fullagitation3.Increaseagitationow
2.Noagitation4.Decreaseagitationow
125–4051
1.Leftboom6.Increaserate
2.Centerboom7.Decreaserate
3.Rightboom8.Agitationon
4.Sprayon9.Agitationoff
5.Sprayoff
8

125–4052
1.Raiseleftboom4.Lowerrightboom
2.Lowerleftboom5.Toggletankrinseon/off
3.Raiserightboom6.Togglesonicboomon/off
127–3916
1.Lock2.Unlock
125–8139
1.Toggleboomsprayerson/off
127–3966
1.ReadtheOperator’s
Manualforinformationon
fuses.
4.7.5A—TECcontroller
output
2.30A—Tankrinse5.10A—Ignition
3.2A—TECcontrollerlogic6.15A—Sprayerboom
127–3981
1.Transmission2.Entanglementhazard,
belt—keepawayfrom
movingparts;keepall
guardsandshieldsin
place.
9

127–3936
1.Backwardtipping
hazard—donotraise
afulltank;donotmove
themachinewitharaised
tank;onlyraiseand
emptytank;onlymovethe
machinewithalowered
tank.
3.Crushinghazard—keep
bystandersawaywhen
loweringthetank.
2.Electricalshockhazard,
overheadpower
lines—checkthearea
foroverheadpowerlines
beforeoperatingthe
machineinthearea.
127–3937
1.Warning—donotstep.3.Entanglementhazard,
belt—keepawayfrom
movingparts;keepall
guardsandshieldsin
place.
2.Warning—keepawayfrom
hotsurfaces.
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Removetheexistingbed.
2Nopartsrequired–InstallthePTOkit(Referto
accompanyingInstallationInstructions).
Controlconsole1
3Hairpin1Installthecontrolconsole.
Consolemountingbracket1
Flangenut(5/16inch)3
Flangeheadbolt(5/16inch)3
4Plasticbushing2
Installtheconsolemountingbracket.
5Hold-downbrackets2Installtheattachmenthold-down
brackets.
Tankandskidassembly1
Clevispins2
Taperedclevispin2
Hairpins2
Lynchpins4
Bolt(1/2x1-1/2inches)2
6
Nuts(1/2inch)2
Installthetankskid.
Knob1
J-clips3
Bolt(1/4x3/4inch)1
Flangenut(1/4inch)1
7
Fusedecal(127–3966)1
Installthecontrolconsoleandthe
electricalharness.
Center-boomassembly1
Bolt(3/8x1inch)10
Locknut(3/8inch)10
Boom-transportcradle2
Bolt(1/2x1-1/4inches)4
Flangenut(1/2inch)4
Leftboomextension1
8
Rightboomextension1
Installtheboomassembly.
Hoseclamps3
R-clamp2
Shoulderbolt2
Washer2
9
Nut2
Installtheboomhoses.
Upperfresh-watertankmount1
Lowerfresh-watertankmount1
Fresh-watertank1
Flangenut(3/8inch)4
Washer2
Flange-headbolt(3/8inch)2
Flange-headbolt(1/2inch)2
11
U-bolt1
Installthefresh-watertank.
11

ProcedureDescriptionQty.Use
Fillreceptacleassembly1
12Flange-headbolt(5/16x3/4inch)1Installtheanti-siphonllreceptacle.
13Nopartsrequired–Checktheboomhingesprings.
Frontjackstand2
Rearjackstand2
Cotterpin4
Clevispin(4-1/2inch)2
Clevispin(3inch)2
14
Knob2
Storethejackstands(optional).
Operator'sManual1
Operatortrainingmaterial1
PartsCatalog1
Registrationcard1
Selectionguide1
15
Pre-deliveryinspectionsheet1
Readthemanualsandviewthetraining
materialbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
RemovingtheExistingBed
NoPartsRequired
Procedure
1.Starttheengine.
2.Engagethehydraulicliftleverandlowerthebeduntil
thecylindersarelooseintheslots.
3.Releasetheliftleverandturnofftheengine.
4.Removethelynchpinsfromtheouterendsofthe
cylinderrodclevispins(Figure3).
Figure3
1.Cylinderrodend4.Lynchpin
2.Bedmountingplate5.Rearslots(Fullbed)
3.Clevispin6.Frontslots(2/3bed)
5.Removetheclevispinssecuringthecylinderrodends
tothebedmountingplatesbypushingthepinstoward
theinside(Figure3).
6.Removethelynchpinsandclevispinssecuringthe
pivotbracketstotheframechannels(Figure4).
12

Figure4
1.Leftrearcornerofbed4.Clevispin
2.Vehicleframechannel5.Lynchpin
3.Pivotplate
CAUTION
Thefullbedweighsapproximately95kg(210
lbs),sodonottrytoinstallorremoveitby
yourself.Getthehelpof2or3otherpeopleor
useanoverheadcrane.
7.Liftthebedoffthevehicle.
8.Storethecylindersinstorageclips.Engagethe
hydraulicliftlockleveronthevehicletoprevent
accidentalextensionoftheliftcylinders.
2
InstallingthePower
Take-Off(PTO)Kit
(forWorkmanHDandHDX
seriesonly)
NoPartsRequired
Procedure
SuspendthesetupoftheMultiProWMatthistimetoinstall
thePTOkit.RefertotheaccompanyingInstallationInstructions
formoreinformation.
Continuetothenextsteponceyouhaveinstalledthekit.
3
InstallingtheControlConsole
Partsneededforthisprocedure:
1Controlconsole
1Hairpin
Mountthecontrolconsoleontothestoragebracketlocated
onthefrontrighttankstrapwithahairpin(Figure5).
1
2
3G022351
Figure5
1.Controlconsole3.Hairpin
2.Storagebracket
4
InstallingtheConsole
MountingBracket
Partsneededforthisprocedure:
1Consolemountingbracket
3Flangenut(5/16inch)
3Flangeheadbolt(5/16inch)
2Plasticbushing
Onsomevehicles,thecontrolmountplateisattachedto
thedashboardatthesamepointthehandthrottleassembly
ismounted.Ifthehandthrottlekitisinstalledseparateit
fromthedashboardtoinstallthecontrolmountplate.Refer
totheHandThrottleKitOperator’sManualfordirectionsin
removingandinstallingthehandthrottleassembly.
13

1.InstalltheconsolemountingbrackettotheWorkman
dashboard(oradapterplate)using3boltsand3ange
nutsasshowninFigure6.
Note:SomeolderWorkmanmachinesmayuse4bolts
andangenuts.
12
G022352
34
Figure6
1.Bolt3.Plasticbushing
2.Flangenut4.Consolemountingbracket
2.Insertthe2plasticbushingsintothemountingbracket
(Figure6).
5
InstallingtheAttachment
Hold-downBrackets
Partsneededforthisprocedure:
2Hold-downbrackets
Procedure
1.Locateandremovethe2rearboltsandangenutson
theliftcylinderbracket(Figure7).
Note:Retainthefastenersforlateruse.
G01 1748
12
3
4
Figure7
1.Locknut3.Liftcylinder
2.Bolts4.Cotterpin
2.Removethecotterpinsecuringtheliftcylindertothe
bracket,andslidetheliftcylinderoutwardtoallowfor
theinstallationofthehold-downbrackets.
3.Installthehold-downbracketsusingthe2boltsand
angenutsremovedpreviously(Figure8).
Figure8
1.Liftcylinderbracket3.Bolts
2.Hold-downbracket4.Liftcylinder
4.Installthepreviouslyremovedcotterpin.
5.Repeattheprocedureontheoppositeside.
14

6
InstallingtheTankSkid
Partsneededforthisprocedure:
1Tankandskidassembly
2Clevispins
2Taperedclevispin
2Hairpins
4Lynchpins
2Bolt(1/2x1-1/2inches)
2Nuts(1/2inch)
Procedure
DANGER
Thesprayertankassemblyrepresentsastored
energyhazard.Ifnotproperlyretainedwhen
installingorremovingtheassembly,itcanmoveor
fallandinjureyouorotherbystanders.
Usestrapsandanoverheadlifttosupportthe
sprayertankassemblyduringinstallation,removal,
oranymaintenancewhentheretainingfasteners
arebeingremoved.
1.Usingalift,raisethetankskidassembly(Figure9)and
positionitoverthevehicleframewiththepumpand
valveassembliesfacingrearward.
Note:Haveanotherpersonhelpyouperformthe
followingsteps.
Figure9
1.Rearliftpoint2.Frontliftpoint
2.Slowlylowerthetankskidtotheframe.
3.Connectthenegativebatterycableandstartthevehicle
toenergizethehydraulicpumps.
4.Extendtheliftcylinderstothebracketsonthetank
skid,andalignthecylinderarmswiththeholesinthe
tankskidbrackets(Figure10).
1
2
3
G022353
Figure10
1.Hairpin3.Liftcylinders
2.Clevispin
5.Usetheclevispinandhairpintosecurethetankskid
totheliftcylindersonbothsidesofthevehicle.
6.Lineupthepivotlugattherearofthetankskid
assemblywiththeopeningattheendofthevehicle
frame(Figure11).
12
G022354
Figure11
1.Taperedclevispin2.Lynchpin
7.Installataperedclevispinand2lynchpinstothepivot
lugtosecurethetankassemblytotheframe(Figure11).
8.Extendtheliftcylinderstoraisethetankandsupport
itsweight.
Note:Disconnectthetankassemblyfromitsoverhead
support.
9.Connecttheexistingspeedsensortothespeed-sensor
plugandthespeed-sensor-outputplugonthenew
wiringharness(Figure12).
15

Figure12
1.Existingspeedsensorplugs
10.Useliftcylinderslowerthetanktotheframe.
11.Checkthealignmentofthetankskidandthevehicle
frame.
12.Usetheaccesspanelsonbothsidesofthetankskidto
checkforpinchingofanyhosesorwiring(Figure13).
1
G022355
2
3
Figure13
1.Accesspaneldoor3.locknut(1/2inch)
2.Bolt(1/2x1-1/2inches)
Important:Ifanyhosesorwiringonthetankskid
assemblyarepinchedorbent,raisetheassembly
up,adjustitspositioning,andtietheitemsback.
13.Attachthepumpdrive.
Figure14
1.Rubbercowling3.PTOoutputshaft
2.PTOdriveshaft
•Pullrearwardontherubbercowlingofthefrontof
thePTOdriveshaft(Figure14).
•InstallthedriveshaftontothePTOoutputshaft
(Figure14).
Important:VerifythatthePTOshaftissecured
bymakingsurethatthelockingballsareseatedin
thegrooveoftheoutputshaft.
14.Lineupthefrontmountingbracketswiththe
hold-downbracketsinstalledpreviously.
15.Securethetankskidassemblytotheframewithabolt
(1/2x1-1/2inches)andalocknut(1/2inch)asshown
inFigure13.
7
InstallingtheControlConsole
andElectricalHarness
Partsneededforthisprocedure:
1Knob
3J-clips
1Bolt(1/4x3/4inch)
1Flangenut(1/4inch)
1Fusedecal(127–3966)
Procedure
Thecontrolboxisstoredontheconsolestoragebracketon
thefrontrighttankstrap.
1.Removethehairpinsecuringthecontrolconsoleto
thestoragebracket.
2.Installthecontrolconsoleontothecontrolmounting
bracketusingthepreviouslyremovedhairpin.
16

3.Installthehandknobtopreventtheconsolefrom
rotatingduringoperation(Figure15).
Figure15
1.Controlconsole2.Handknob
4.Install2J-clipsinthecenterconsoleatthepoints
locatedinFigure16usingtheexistingscrews.
Figure16
1.J-clip3.Control-boxharness
2.Existingscrews4.Centerconsole
5.InstallaJ-clipbehindthepassengerseatusingabolt
(1/4x1/2inch)andanut(1/4inch)(Figure17).
Figure17
1.J-clip
6.Securethecontrolconsoleharnesstotheconsoleand
ROPScoverusingtheJ-clips.
7.Slidethenewfuseblockintotheopengroovesofthe
existingfuseblockandattachthefusedecalnearby.
8.Locateanopen,yellowpowerwireontheexistingfuse
blockandconnectittotheyellow,optional-powerwire
onthenewfuseblock.
9.Removetheexistinghardwareonthebatteryterminals,
andinstallthedouble-nutbolts(Figure18).
Figure18
1.Double-nutbolt
10.Connectthepositiveandnegativebatteryterminals
tothenewwireharness.
17

8
InstallingtheBoomAssembly
Partsneededforthisprocedure:
1Center-boomassembly
10Bolt(3/8x1inch)
10Locknut(3/8inch)
2Boom-transportcradle
4Bolt(1/2x1-1/4inches)
4Flangenut(1/2inch)
1Leftboomextension
1Rightboomextension
Procedure
1.Locateandremovethecenterboomassemblyfrom
packaging.
2.Mountthecenterboomassemblythroughthethird
holefromthebottomofthebracketsonthespray
systemassembly,asshowninFigure19,with4bolts
(1/2x1-1/4inches)and4locknuts(1/2inch).
Note:Ifnecessary,theboomframemountscanbe
loosenedandadjustedatthecenterboomassembly
forbetterholealignment.
1
2
G022357
Figure19
1.Locknut(1/2inch)2.Bolt(1/2x1-1/4inches)
3.Installtheboomtransportcradlestothecenterboom
using6bolts(3/8x1inch)and6locknuts(3/8inch).
Note:OrientthemasshowninFigure20.
1
2
G022356
3
Figure20
1.Boom-transportcradle3.Locknuts(3/8inch)
2.Bolts(3/8x1inch)
4.Removethequickconnecthoseconnectionsfromthe
hydraulicbedliftcylinders,andconnectthemtothe
boomliftcylinder.
5.Connectthewiringharnesstothehydraulicblockas
showninFigure21.
Figure21
1.Rightupsolenoid4.Leftupsolenoid
2.Rightdownsolenoid5.Enablesolenoid
3.Leftdownsolenoid
6.Removethe4bolts,4washersand4nutsonthehinge
plate.
7.Installtheextensionboomtothecenterboomatthe
hingeplateusing4bolts,4washersand4nutsremoved
instep6asshowninFigure22.
18

Note:Ensurethatallsprayturretsarefacingtothe
rear.
Note:Rotatethehingeplatesothatitpointsstraight
uptomakeinstallationeasier.
1
2
3
4
56
G012927
Figure22
1.Center-boomassembly4.Bolt
2.Boomextension5.Washer
3.Hingeplate6.Nut
8.Repeatstep7ontheothersideofthecenter-boom
assemblywiththeopposingboomextension.
Note:Ensurethatallsprayturretsarefacingtherear.
19

9
InstallingtheBoomHoses
Partsneededforthisprocedure:
3Hoseclamps
2R-clamp
2Shoulderbolt
2Washer
2Nut
Procedure
1.RoutetheboomhosesasshowninFigure23.
1
2
3
456 7
G022358
Figure23
1.Boomhose,leftextension4.Nut7.Shoulderbolt
2.Boomhose,center5.Washer
3.Boomhose,rightextension6.R-clamp
2.UsetheR-clampstosecuretherightandleftboom
hosestothefrontsideofthecenterboomassemblies.
Note:SecurethehosesandR-clampswithashoulder
bolt,awasherandanutasshowninFigure23.
20