Toro Multi Pro 5800-D User manual

FormNo.3409-654RevE
MultiPro®5800-DTurfSprayer
withExcelaRateSpraySystem
ModelNo.41393—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3409-654*E

TheMultiPro®turfsprayerisadedicatedturfspray
applicationvehicleandisintendedtobeused
byprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforsprayingon
well-maintainedlawnsinparks,golfcourses,sports
elds,andoncommercialgrounds.
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Readthismanualcarefullytolearnhowtooperate
andmaintainyourproductproperly.Theinformationin
thismanualcanhelpyouandothersavoidinjuryand
productdamage.AlthoughT orodesignsandproduces
safeproducts,youareresponsibleforoperatingthe
productproperlyandsafely.YoumaycontactToro
directlyatwww.Exmark.comforproductsafetyand
operationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
g028147
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafeOperatingPractices....................................4
ChemicalSafety.................................................5
Operating............................................................6
Maintenance.......................................................7
SafetyandInstructionalDecals..........................8
Setup......................................................................15
1CheckingtheBoom-HingeSprings................15
2AssemblingtheSprayerT ankFill
Fitting............................................................16
3RemovingtheShippingBumper.....................17
ProductOverview...................................................18
Controls...........................................................19
EngineWarningandIndicationLights............21
SprayerControls...........................................22
Specications..................................................25
Operation................................................................25
ThinkSafetyFirst..............................................25
PerformingPre-StartingChecks.......................25
PreparingtoDrivetheMachine.........................25
PreparingtoUsetheSprayer............................27
OperatingtheMachine.....................................29
BreakinginaNewSprayer...............................30
OperatingtheSprayer......................................30
FillingtheFresh-WaterT ank.............................30
FillingtheSprayTank........................................31
OperatingtheSpraySections...........................32
SprayerFunctionsforApplicationRateMode
andManualMode.........................................32
SprayingwiththeExcelaRateSprayer
System..........................................................32
TakingProperTurfCarePrecautionswhile
OperatinginStationaryModes......................36
SprayingTips....................................................36
UncloggingaNozzle.........................................36
SelectingaNozzle............................................37
CleaningtheSprayerSystem...........................37
SettingtheSection-BypassValves...................38
Agitation-BypassValveKnobPosition..............39
CalibratingtheAgitation-BypassValve.............39
LocatingtheSprayPump..................................40
HaulingtheMachine.........................................40
TransportingtheSprayer..................................40
TowingtheSprayer...........................................41
SprayFilterRecommendations........................42
Maintenance...........................................................45
RecommendedMaintenanceSchedule(s)...........45
DailyMaintenanceChecklist.............................47
NotationforAreasofConcern...........................47
Pre-MaintenanceProcedures..............................48
RaisingtheSprayer..........................................48
AccessingtheEngine.......................................48
Lubrication..........................................................51
GreasingtheSprayPump.................................51
GreasingtheFrontSteeringand
Suspension...................................................51
GreasingtheBoomHinges...............................51
GreasingtheActuator-RodBearings................52
EngineMaintenance...........................................53
CheckingtheAirCleaner..................................53
ServicingtheEngineOil....................................55
FuelSystemMaintenance...................................57
CheckingtheFuelLineand
Connections..................................................57
BleedingtheFuelSystem.................................57
BleedingAirfromtheInjectors..........................58
ServicingtheFuelFilters..................................59
DrainingtheFuelT ank......................................60
ElectricalSystemMaintenance...........................61
ReplacingtheFuses.........................................61
ServicingtheBattery.........................................61
DriveSystemMaintenance..................................63
InspectingtheWheels/Tires..............................63
ChangingthePlanetary-GearboxFluid.............63
AdjustingtheFrontWheelToe-in......................64
CoolingSystemMaintenance..............................65
ServicingtheCoolingSystem...........................65
BrakeMaintenance.............................................67
AdjustingtheBrakes.........................................67
BeltMaintenance................................................67
ServicingtheAlternatorBelt.............................67
HydraulicSystemMaintenance...........................68
CheckingtheHydraulicFluid............................68
ServicingtheHydraulicSystem........................69
SpraySystemMaintenance.................................71
InspectingtheHoses........................................71
ChangingtheSuctionFilter...............................71
ChangingthePressureFilter............................72
ChangingtheNozzleFilter................................72
AdjustingtheBoomstoLevel............................73
InspectingtheNylonPivotBushings.................73
PumpMaintenance..............................................74
InspectingthePump.........................................74
Cleaning..............................................................75
CleaningtheRadiator-CoolingFins..................75
CleaningtheFlowmeter...................................75
CleaningtheAgitationandSection
Valves...........................................................75
Storage...................................................................83
Troubleshooting......................................................85
Schematics.............................................................88
3

Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafety-alert
symbol(Figure2),whichmeansCaution,Warning,
orDanger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
Thismachinehasbeendesignedinaccordancewith
SAEJ2258.
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Useappropriatepersonalprotectiveequipment
(PPE)toguardagainstcontactwithchemicals.
Chemicalsubstancesusedinthesprayersystem
maybehazardousandtoxic.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepclearofanydischargeareaofthesprayer
nozzlesandspraydrift.Keepbystandersand
childrenoutoftheoperatingarea.
•Neverallowchildrentooperatethemachine.
•Shutofftheengine,removethekey(ifequipped),
andwaitforallmovementtostopbeforeyouleave
theoperator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Notalltheattachmentsthatadapttothismachine
arecoveredinthismanual.Refertotheoperator’s
manualprovidedwitheachattachmentforadditional
safetyinstructions.
SafeOperatingPractices
Important:Important:Themachineisdesigned
primarilyasanoff-roadvehicleandisnotintended
forextensiveuseonpublicroads.Whenusing
themachineonpublicroads,followalltrafc
regulationsanduseanyadditionalaccessories
thatmayberequiredbylaw,suchaslights,turn
signals,slowmovingvehicle(SMV)sign,and
othersasrequired.
TheMultiPro®5800TurfSprayerwasdesigned
andtestedtooffersafeservicewhenoperatedand
maintainedproperly.Althoughhazardcontroland
accidentpreventionpartiallyaredependentuponthe
designandcongurationofthemachine,thesefactors
arealsodependentupontheawareness,concern,
andpropertrainingofthepersonnelinvolvedinthe
operation,maintenanceandstorageofthemachine.
Improperuseormaintenanceofthemachinecan
resultininjuryordeath.
NotalloftheattachmentsthatadapttotheMulti
Pro®5800TurfSprayerarecoveredinthismanual.
Seethespecicoperator’smanualprovidedwitheach
attachmentforadditionalsafetyinstructions.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
Supervisor'sResponsibilities
•Makesurethatoperatorsarethoroughlytrained
andfamiliarwiththeOperator'sManual,engine
owner’smanual,andalllabelsonthesprayer.
•Establishyourownspecialproceduresandwork
rulesforunusualoperatingconditions(e.g.,slopes
toosteepformachineoperation).
Training
•ReadtheOperator'sManualandothertraining
materialbeforeoperatingthemachine.
Note:Iftheoperator(s)ormechanic(s)cannot
readthemanuallanguage,itistheowner's
responsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
•Neverallowuntrainedpeopletooperateorservice
theequipment.
Note:Localregulationsmayrestricttheageof
theoperator.
•Theowner/operatorcanpreventandisresponsible
foraccidentsorinjuriesoccurringtothemselves,
otherpeople,ordamagetoproperty.
4

BeforeOperating
•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.
•Neverallowchildrentooperatethemachine.
•Neverallowotheradultstooperatethemachine
withoutrstreadingandunderstandingthe
Operator'sManual.Onlytrainedandauthorized
personsshouldoperatethismachine.Makesure
thatalloperatorsarephysicallyandmentally
capableofoperatingthemachine.
•Thismachineisdesignedtocarrytheoperator
and1passengerintheseatprovidedby
themanufacturer.Nevercarryanyadditional
passengersonthemachine.
•Neveroperatethemachinewhileyouareill,tired,
orundertheinuenceofalcoholordrugs.
•Becomefamiliarwiththecontrolsandknowhow
toshutofftheenginequickly.
•Keepallshields,safetydevices,anddecals
inplace.Ifashield,safetydevice,ordecalis
malfunctioning,illegible,ordamaged,repairor
replaceitbeforeoperatingthemachine.
•Wearappropriateclothing;includingsafety
glasses,longpants,substantialslip-resistant
footwearorrubberboots,gloves,andhearing
protection.Donotwearjewelryorlooseclothing.
Tiebacklonghair.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperator’searand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperating
thismachine.
•Operateonlyindaylightorgoodarticiallight.
•Neverspraywhilepeople,especiallychildrenor
petsarenearby.
•Beforeoperatingthemachine,alwayscheckthe
designatedareasofthesprayerthatarestatedin
thePerformingPre-StartingChecks(page25)in
theOperation(page25)section.Ifthemachine
doesnotfunctioncorrectlyorisdamagedinany
way,donotusethesprayer.Makesurethat
theproblemiscorrectedbeforethesprayeror
attachmentisoperated.
•Makesurethattheoperatorandpassengerareas
arecleanandfreefromchemicalresidueand
debrisbuildup.
•Ensurethatalluidlineconnectorsaretightand
allhosesareingoodconditionbeforeapplying
pressuretothesystem.
Note:Donotusethesprayerifitisleakingor
damaged.
ChemicalSafety
WARNING
Chemicalsubstancesusedinthe
spreader-sprayersystemmaybehazardous
andtoxictoyou,bystanders,animals,plants,
soilsorotherproperty.
•Carefullyreadandfollowthechemical
warninglabelsandmaterialsafetydata
sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Ensure
thataslittleskinaspossibleisexposed
whileusingchemicals.Useappropriate
personalprotectiveequipment(PPE)
toguardagainstpersonalcontactwith
chemicals,suchas:
–safetyglasses,goggles,and/orface
shield
–respiratororltermask
–chemicalresistantgloves
–rubberbootsorothersubstantial
footwear
–hearingprotection
–cleanchangeofclothes,soap,and
disposabletowels,tobekepton-hand,
intheeventofachemicalspill.
•Keepinmindthattheremaybemorethan
1chemicalused,andinformationoneach
chemicalshouldbeassessed.
•Refusetooperateorworkonthesprayerif
thisinformationisnotavailable!
•Beforeworkingonasprayersystem,
makesurethatthesystemhasbeen
triplerinsedandneutralizedaccording
totherecommendationsofthechemical
manufacturer(s)andallofthevalveshave
beencycled3times.
•Verifythereisanadequatesupplyofclean
waterandsoapnearby,andimmediately
washoffanychemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
5

•Followthechemicalmanufacturer'sinstructionsfor
thesafeapplicationofthechemical.Donotexceed
recommendedsystemapplicationpressure.
•Donotll,calibrate,orcleantheunitwhenpeople,
especiallychildren,orpetsareinthearea.
•Handlechemicalsinawellventilatedarea.
•Havecleanwateravailableespeciallywhenlling
thespraytank.
•Donoteat,drink,orsmokewhileworkingwith
chemicals.
•Donotcleanspraynozzlesbyblowingthrough
themorplacinginmouth.
•Alwayswashyourhandsandotherexposedareas
assoonaspossibleafteryounishworkingwith
chemicals.
•Keepchemicalsintheiroriginalpackagesand
storedinasafelocation.
•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.
•Chemicalsandfumesaredangerous;neverenter
thetankorplaceyourheadoverorintheopening
ofatank.
•Followalllocal,state,federalregulationsfor
spreadingorsprayingchemicals.
Operating
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
•Theoperator(andpassenger)shouldremain
seatedwheneverthesprayerisinmotion.The
operatorshouldkeepbothhandsonthesteering
wheelwheneverpossible.Keepyourarmsand
legswithintheoperator’scompartmentatalltimes.
•Failuretooperatethemachinesafelymayresult
inanaccident,tipoverofthesprayer,andserious
injuryordeath.Drivecarefully.Topreventtipping
orlossofcontrol:
–Useextremecaution,reducespeed,and
maintainasafedistancearoundsandtraps,
ditches,creeks,ramps,unfamiliarareas,or
anyareasthathaveabruptchangesinground
conditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthemachine
onwetsurfaces,inadverseweatherconditions,
athigherspeeds,orwithafullload.Stopping
timeanddistancewillincreasewithafullload.
–Avoidsuddenstopsandstarts.Donotgo
fromreversetoforwardorforwardtoreverse
withoutrstcomingtoacompletestop.
–Slowdownbeforeturning.Donotattempt
sharpturnsorabruptmaneuversorother
unsafedrivingactionsthatmaycausealoss
ofsprayercontrol.
–Beforebackingup,looktotherearandensure
thatnooneisbehindyou.Backupslowly.
–Watchoutfortrafcwhenyouarenearor
crossingroads.Alwaysyieldtherightofwayto
pedestriansandothervehicles.Thissprayeris
notdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
–Theelectricalandexhaustsystemsofthe
sprayercanproducesparkscapableofigniting
explosivematerials.Neveroperatethesprayer
inornearanareawherethereisdustorfumes
intheairwhichareexplosive.
–Ifyouareeverunsureaboutsafeoperation,
stopworkandaskyoursupervisor.
•Donottouchtheengineormuferwhiletheengine
isrunningorsoonafterithasshutoff.These
areasmaybehotenoughtocauseburns.
•Ifthemachineevervibratesabnormally,stop
immediately,waitforallmotiontostop,andinspect
themachinefordamage.Repairalldamage
beforeresumingoperation.
•Beforegettingofftheseat:
1.Stopthemachine.
2.Removeyourfootfromthetractionpedal
andengagetheparkingbrake.
3.TurnthekeyforthestarterswitchtotheOFF
position.
4.Removethekeyfromthestarterswitch.
Important:Donotparkthemachineon
anincline.
•Lightningcancausesevereinjuryordeath.If
lightningisseeninthearea,donotoperatethe
machine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.This
givesyouextratimetostoporturnaway.Hitting
anobstaclecandamagethemachineandits
contents.Moreimportant,itcaninjureyou.
•Grossvehicleweight(GVW)hasamajorimpact
onyourabilitytostopand/orturn.Heavyloads
andattachmentsmakeamachinehardertostop
6

orturn.Theheaviertheload,thelongerittakes
tostop.
•Turfandpavementaremuchmoreslipperywhen
theyarewet.Itcantake2to4timesaslongto
stoponwetsurfacesasondrysurfaces.Ifyou
drivethroughstandingwaterdeepenoughto
getthebrakeswet,theywillnotworkwelluntil
theyaredry.Afterdrivingthroughwater,you
shouldtestthebrakestomakesurethattheywork
properly.Iftheydonot,driveslowlywhileputting
lightpressureonthebrakepedal.Thiswilldrythe
brakesout.
ROPSSafety
Note:ForeachmachinecoveredinthisOperator’s
Manual,acabinstalledbyToroisaROPS.
•DonotremovetheROPSfromthemachine.
•Fastentheseatbeltandensurethatyoucan
releaseitquicklyinanemergency.Alwayswear
yourseatbeltwhentherollbarisuporona
machinewithacabinstalledbyToro.
•Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
•KeeptheROPSinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
•ReplaceanydamagedROPScomponent.Donot
repairoralterit.
OperatingonHillsandRough
Terrain
Operatingthemachineonahillmaycausetippingor
rollingofthemachine,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.
•Donotacceleratequicklyorsuddenlyapplythe
brakeswhenbackingdownahill,especiallywitha
load.
•Neverdriveacrossasteephill;alwaysdrive
straightupordownorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakes
andslowlybackstraightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,doit
slowlyandcautiously.Nevermakesharporfast
turns.
•Heavyloadsaffectstability.Reducetheweightof
theloadandyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.
Stoppingwhilegoingdownahilltakeslongerthan
stoppingonlevelground.Ifyoumuststopthe
machine,avoidsuddenspeedchanges,which
mayinitiatetippingorrollingofthemachine.
Donotsuddenlyapplythebrakeswhenrolling
backward,asthismaycausethemachineto
overturn.
•Reducespeedandloadwhenoperatingonrough
terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthemachinetobecomeunstable.
WARNING
Suddenchangesinterrainmaycause
abruptsteeringwheelmovement,possibly
resultinginhandandarminjuries.
Gripthesteeringwheellooselyaroundthe
perimeter.Keepyourhandsclearofthe
steeringwheelspokes.
Loading
Theweightofthecargocanchangethecenterof
gravityofthemachineandthehandlingofit.To
avoidlossofcontrolandpersonalinjury,followthese
guidelines:
•Liquidloadscanshift.Thisshiftinghappens
mostoftenwhileturning,goingupordownhills,
suddenlychangingspeeds,orwhiledrivingover
roughsurfaces.Shiftingloadscancausethe
machinetotipover.
•Whenoperatingwithaheavyload,reduceyour
speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracaution
onslopes.
•Beawarethatheavyloadsincreaseyourstopping
distanceandreduceyourabilitytoturnquickly
withouttippingover.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthemachine.
•Beforeperforminganymaintenance,ensure
thatthesystemhasbeenthoroughlyrinsedand
cleaned.
•Beforeservicingormakingadjustmentstothe
machine,shutofftheengine,engagetheparking
brake,andremovethekeytopreventsomeone
fromaccidentallystartingtheengine.
•Tomakesurethattheentiremachineisingood
condition,keepallnuts,bolts,andscrewsproperly
tightened.
•Toreducethepotentialforre,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
•Neveruseanopenametocheckthelevelor
leakageoffuelorbatteryelectrolyte.
7

•Ifyoumustruntheenginetoperforma
maintenanceadjustment,keepyourhands,feet,
clothing,andanypartsofyourbodyawayfrom
theengineandanymovingparts.Keepeveryone
away.
•Donotuseopenpansoffuelorammable
cleaninguidswhencleaningparts.
•Donotadjustthetractioncontrolspeed.To
ensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthegroundspeed.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressureuid.Use
cardboardorpapertondleaks.Fluidescaping
underpressurecanpenetrateskinandcause
injuryrequiringsurgerywithinafewhoursbya
qualiedsurgeon;otherwise,gangrenemayresult.
•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineT ororeplacement
partsandaccessories.Replacementpartsand
accessoriesmadebyothermanufacturerscould
bedangerous.Alteringthismachineinanymanner
thatmayaffectmachineoperation,performance,
durability,oritsuse,mayresultininjuryordeath.
Suchusecouldvoidtheproductwarranty.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-6686
93-6686
1.Hydraulicuid2.ReadtheOperator's
Manual.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal107-8667
107-8667
1.Jacking
2.Jack-pointlocations
3.Warning—ReadtheOperator'sManualformoreinformation
onjackingthevehicle
8

decal107-8724
107-8724
1.Tractiondrive3.Todriveinreverse,press
thebottomofthepedal
rearwardanddown.
2.Todriveforward,pressthe
topofthetractionpedal
forwardanddown.
4.Vehiclespeedincreases
withmorepedalpressure.
decal107-8731
107-8731
1.Warning—readtheOperator'sManual.
2.Torquethelugnutsto75to102N∙m(55to75ft-lb).
decal107-8732
107-8732
1.Warning—readtheOperator'sManual.
2.Torquethelugnutsto95to122N∙m(75to90ft-lb).
decal117-2718
117-2718
decal117-4955
117-4955
1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.
2.Warning—wearhearingprotection.
9

decal133-2758
133-2758
1.TecLogic—2A8.Tecpower—7.5A
2.Tecpower—7.5A9.Cruisecontrol—10A
3.Extrafuseslot—10A10.InfoCenter—1A
4.Ignition—15A11.Boomandheadlight—30
A
5.Tecpower—7.5A12.USBpower—15A
6.Boomcontrol—10A13.Tankspray—40A
7.Worklight—15A
decal119-6035
119-6035
1.Engine—stop3.Engine—start
2.Engine—run,preheat
decal120-0616
120–0616
1.Warning—readtheOperator'sManual;usefresh,clean
waterforrst-aidwashing.
decal120-0622
120-0622
1.Warning—readtheOperator'sManual.
2.Warning—donotenterthetank.
3.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.
decal120-0623
120-0623
1.Towhitchlocation
2.Tiedownlocations
3.Warning—ReadtheOperator'sManual.
decal120-0624
120-0624
1.Crushing/dismembermenthazardofbystanders—donot
exitorenterthemachinewhileitismoving;stopthe
machinebeforeenteringorexiting.
2.Falling,crushinghazard—noridersontank;keeparms
andlegsinsideofthevehicleatalltimes,usepassenger
handholds.
decal120-0627
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
10

decal120-0625
120-0625
1.Pinchpoint,hand—keephandsaway.
decal120-0617
120-0617
1.Pinchpoint—keephandsawayfromthehinge.
2.Crushinghazard,boom—keepbystandersaway.
decal127-6976
127-6976
1.Decrease2.Increase
decal127-6979
127-6979
1.Pump-returnow3.Agitationow
2.Flow
decal127-6981
127-6981
1.Bypass-returnow3.Sectionspray
2.Flow
decal127-6982
127-6982
1.Pump-returnow2.Sectionspray
11

decal132-7689
132-7689
1.Autospraymode7.Rinsesystem—off
2.Spraymode8.Sonicsensor—on
3.Manualspraymode9.Sonicsensor—off
4.Foammarker—on10.Applicationrate—increase
5.Foammarker—off11.Application
rate—decrease
6.Rinsesystem—on
decal132-7708
132-7708
1.Headlight—on3.Horn
2.Headlight—off
decal136-2351
136-2351
1.Toengagetheparking
brake,pressdownthe
brakeandparking-brake
pedal.
2.Todisengagetheparking
brake,pressandrelease
theparking-brakepedal.
decal136-2257
136-2257
1.ReadtheOperator'sManual.
12

decal120-0619
120-0619
1.Warning—readtheOperator'sManual.5.Tippinghazard—donotturnsharplywhiletravelingfast,drive
slowlywhenturning;usecautionanddriveslowlywhen
travelingacrossorupanddownslopes.
2.Warning—donotoperatethismachineunlessyouaretrained.6.T ostarttheengine,engagetheparkingbrake,insertthe
ignitionkeyandturnittothestartposition.
3.Warning—stayawayfrommovingparts,keepallguardsand
shieldsinplace.
7.Toshutofftheengine,pressthebrake,ensurethatthe
tractionpedalisintheNeutralposition,engagetheparking
brake,releasethebrake,turnthekeytotheSTOPposition,
andremovethekey.
4.Crushing/dismembermenthazardofbystanders—donotstart
theenginewhileenteringorexitingthevehicle;engagethe
parkingbrake,insertthekey,andstarttheenginewhile
seatedintheoperator’sseat.
decal132-7786
132-7786
1.Spray—off3.USB
2.Spray—on
13

decal132-7695
132-7695
1.Pump—on5.Speedcontrol—on9.Lowertherightsection.13.Leftsectionspray
2.Pump—off6.Speedcontrol—off10.Raisetherightsection.14.Centersectionspray
3.Agitation—on7.Lowertheleftsection.11.Enginespeed—fast15.Rightsectionspray
4.Agitation—off8.Raisetheleftsection.12.Enginespeed—slow
14

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checktheboom-hingesprings.
2Quick-disconnecttting1Assemblethesprayertanklltting.
3Nopartsrequired–Removetheshippingbumper.
MediaandAdditionalParts
DescriptionQty.Use
Starterkey2
Operator'sManual1
Engineowner'smanual1
PartsCatalog1
Operatortrainingmaterials1
Screenlter2
Readthemanualsandwatchthetrainingmaterialsbefore
operatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Ifyouhavequestionsorneedadditionalinformationregardingthespraycontrolsystem,refertothe
Operator’sManualsuppliedwiththesystem.
Important:Thissprayerissoldwithoutnozzles.
Tousethesprayer,youmustobtainandinstallnozzles.ContactyourAuthorizedToroDistributorfor
informationontheavailablesectionkitandaccessories.
Afteryouinstallyournozzlesandbeforeusingthesprayerforthersttime,adjustthesectionbypass
valvessothatthepressureandapplicationrateremainsthesameforallsectionswhenyouturn1or
moresectionsoff.RefertoSettingtheSection-BypassValves(page38).
1
CheckingtheBoom-Hinge
Springs
NoPartsRequired
Procedure
Important:Operatingthespraysystemwith
theboom-hingespringsundertheincorrect
compressioncoulddamagetheboomassembly.
Measurethespringsandusethejamnutto
compressthespringsto3.96cm(1.56inches),if
necessary.
Thesprayermaycomewiththeboomextensions
swungforwardtofacilitateshippingofthemachine.
Thespringsarenotfullytightenedatthetimeof
manufacturetoallowthepositionoftheboomsfor
transit.Beforeoperatingthemachine,adjustthe
springstothecorrectcompression.
1.Ifnecessary,removethepackingcomponents
thatsecuretherightandleftextensionbooms
duringshipping.
2.Supporttheboomswhiletheyareextendedto
thesprayposition.
3.Attheboomhinge,measurethecompressionof
theupperandlowerspringswhilethebooms
areintheextendedposition(Figure3).
A.Compressallspringsuntiltheymeasure
3.96cm(1.56inches).
15

B.Usethejamnuttocompressanyspring
thatmeasuresgreaterthan3.96cm(1.56
inches).
g002332
Figure3
1.Boom-hingespring2.Jamnut
4.Repeattheprocedureforeachspringonboth
boomhinges.
5.Movetheboomsintothetransport“X”position;
refertoOperatingtheBoom-TransportCradle
(page32).
2
AssemblingtheSprayer
TankFillFitting
Partsneededforthisprocedure:
1Quick-disconnecttting
Procedure
Note:Tocompletethisprocedure,youwillneedto
supplyahosewith1inchmalenationalpipethread
(NPT)ttingandPTFEthreadsealant.
1.Attheforward,rightsideofthetankcover,
removethe2hairpinsthatsecurethelatchesfor
thequick-disconnectcouplingfortheanti-siphon
llreceptacle(Figure4).
g191617
Figure4
1.Quick-disconnecttting3.Latches(quick-disconnect
coupling)
2.Hairpins
2.Rotatethelatchesopentounlock
thequick-disconnectttingfromthe
quick-disconnectcoupling(Figure4).
3.Removethequick-disconnectttingfromthe
quick-disconnectcoupling(Figure4).
4.Closethelatchesandinstallthehairpinsinto
theangesofthequick-disconnectcoupling
(Figure4).
5.ApplyPTFEthreadsealant(Figure5)tothe
threadsofthellhosetting(1inch—national
pipethread).
g191615
Figure5
1.PTFEthreadsealant3.Quick-disconnecttting
2.llhosetting(1
inch—nationalpipe
thread)
6.Threadthequick-disconnectcouplingontothe
llhoseandtightenitbyhand(Figure5).
16

3
RemovingtheShipping
Bumper
NoPartsRequired
Procedure
1.Removethebolts,washers,andnutsthat
securetheshippingbumpertothefrontchassis
plate(Figure6).
g028179
Figure6
1.Nut3.Washer
2.Shippingbumper4.Bolt
2.Removetheshippingbumperfromthemachine
(Figure6).
Note:Discardthebolts,washers,nuts,and
shippingbumper.
17

ProductOverview
g190621
Figure7
1.Fresh-watertank4.Rollbar(ROPS)7.Drainvalve(sprayertank)10.Worklights
2.Passengerseat5.Tanklid8.Spraypump
3.Operator’sseat6.Chemicaltank9.Battery
g190600
Figure8
1.Liftcylinder3.Valvemanifolds5.Hydraulictank7.Centerboomsection
2.Boom-transportcradle4.Fueltank6.Rightboomsection8.Leftboomsection
18

Controls
g216445
Figure9
1.Work-lightswitch6.Storagecompartment
2.Steeringwheel7.InfoCenter
3.Pressuregauge8.QuickFind™console
4.Fuelgauge9.Armrest
5.Passenger-handhold10.Ignitionswitch
VehicleControls
TractionPedal
Thetractionpedal(Figure10)controlsthemovement
ofthemachine,bothforwardandreverse.Usingthe
toetoheeloftherightfoot,pressthetopofthepedal
tomoveforwardorthebottomofthepedaltomove
themachineinreverse.Releasethepedaltoslow
andstopthemachine.
Important:Ensurethatyouallowthesprayer
tocometoastopbeforeswitchingbetweenthe
FORWARDandtheREVERSEpositions.
Note:Thefartheryoupressthepedalineither
direction,thefasterthesprayertravels.Toobtain
maximumforwardspeed,setthethrottlelevertothe
FASTpositionandpressthetractionpedalalltheway
forward.
Note:Togetmaximumpowerunderheavyloador
whenascendingahill,movethethrottleintheFAST
positionwhilepressingtractionpedalslightlytokeep
theenginespeedhigh.Whentheenginespeed
beginstodecrease,releasethetractionpedalslightly
toallowtheenginespeedtoincrease.
g032468
Figure10
1.Parking-brakepedal3.Tractionpedal
2.Brakepedal
19

BrakePedal
Usethebrakepedaltostoporslowthemachine
(Figure10).
CAUTION
Ifyouoperatethesprayerwithpoorlyadjusted
orwornbrakes,youcouldlosecontrolofthe
sprayer,resultinginseriousinjuryordeath
toyouorbystanders.
Alwayscheckthebrakesbeforeoperatingthe
sprayerandkeepthemproperlyadjustedand
repaired.
ParkingBrake
Theparkingbrakeisapedaltotheleftofthe
brakepedal(Figure10).Engagetheparkingbrake
wheneveryouleavetheseattopreventthesprayer
fromaccidentlymoving.Toengagetheparkingbrake,
pressthebrakepedalandwhileholdingthebrake,
presstheparking-brakepedal.T odisengage,press
andreleasethebrakepedal.Ifthesprayerisparked
onasteepgrade,applytheparkingbrakeandplace
chocksonthedownhillsideofthewheels.
IgnitionSwitch
Theignitionswitch(Figure9),isusedtostartandshut
offtheengine,andtheswitchhas3positions:OFF,
ON/PREHEAT,andSTART.
Speed-LockSwitch
Thespeed-lockswitchlocksthepositionofthe
tractionpedalwhentheswitchisset(Figure11).This
ensuresthatthesprayertravelsataconstantspeed
whiledrivingthemachineonlevelground.
g032469
Figure11
1.Centerconsole3.Throttlelever
2.Speed-lockswitch
ThrottleLever
Thethrottleleverislocatedonthecontrolpanel
betweentheseats(Figure11),andthethrottleisused
tocontroltheenginespeed.Pushtheleverforward
toincreasetheenginespeedandpullitrearwardto
decreasetheenginespeed.
Work-LightSwitch
Toggletheswitchtooperatetheworklights(Figure
9).Pushitforwardtoturnthelightsonandrearward
toturnthemoff.
FuelGauge
Thefuelgaugeislocatedonthedashofthemachine
andthegaugedisplaysthelevelofthefuelinthetank
(Figure9).
20