Toro 41642 User manual

FormNo.3405-472RevA
ExcelaRateUpgradeKit
MultiPro®5800TurfSprayer
ModelNo.41642
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Safety
WARNING
Chemicalsubstancesusedinthespraysystemmaybehazardousandtoxictoyou,bystanders,animals,
plants,soils,orotherproperty.
•Carefullyreadandfollowthechemicalwarninglabelsandmaterialsafetydatasheets(MSDS)forall
chemicalsusedandprotectyourselfaccordingtothechemicalmanufacturer'srecommendations.For
example,useappropriatepersonalprotectiveequipment(PPE),includingfaceandeyeprotection,
gloves,orotherequipmenttoguardagainstpersonalcontactwithachemical.
•Theremaybemorethan1chemicalusedandinformationoneachchemicalshouldbeassessed.
•Refusetooperateorworkonthesprayerifthisinformationisnotavailable.
•Beforeworkingonaspraysystem,ensurethatthesystemhasbeentriplerinsedandneutralized
accordingtotherecommendationsofthechemicalmanufacturer(s)andthatallthevalveshavebeen
cycled3times.
•Verifythatthereisanadequatesupplyofcleanwaterandsoapnearby,andimmediatelywashoffany
chemicalsthatcontactyou.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
DescriptionQty.Use
Pressuretransducer1
Captting1
Flangegasket1
Flowmeter1
Flowmetergasket2
Switch1
Wireharness1
Installthekit.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3405-472*A

InstallingtheKit
1.Positionthesprayeronalevelsurface,settheparking
brake,stopthepump,stoptheengine,andremovethe
keyfromthestarterswitch.
2.Disconnectthenegative(-)batterycablefromthe
battery.
3.Loosenthewormclampsthatsecuresthemanifold
couplertotheagitationvalveandsectionvalve
assembly(Figure1).
Figure1
Newowmetershown
1.Wormclamp4.Transducerclamp
2.Gasket5.Cap
3.Flowmeter
4.Removetheclamps,gaskets,andmanifoldcoupler
(Figure1).
Note:Retaintheclamps.
5.Installtheowmeterand2owmetergasketsusing
theclampsthatyoujustremoved(Figure1).
6.Removethetransducerclamp,cap,andgasket(Figure
1).
7.Installtheangegasket,captting,andpressure
transducer,securingthemusingthetransducerclamp
thatyoujustremoved(Figure2).
Figure2
1.Pressuretransducer3.Captting
2.Transducerclamp4.Flangegasket
8.Connectthepressuretransducerconnectorfromthe
machinewireharnesstothepressuretransducer.
Figure3
1.Pressuretransducer
connector
2.Pressuretransducer
2

9.Removetheplugfromthedashboard(Figure4).
Figure4
1.Switch2.Plug
10.Installtheswitchintothehole(Figure4).
11.Beneaththedashboard,connectthewireharnessto
theswitch,thenconnectittothemachinewireharness.
Note:Theconnectoronthemachinewireharnessis
tiedbacktothemachinewireharness.
3

Operation
UsingtheExcelaRateSoftware
Note:Youcanusethesoftwareimmediatelyafterinstallingthekit.
InfoCenterHomeScreen
Whenyoustartthemachine,thehomescreenappears,
displayingthecorrespondingiconsthatapply(i.e.,theparking
brakeisengaged,theboomsectionsareintheOnposition,
theoperatorisoutoftheseat,etc.).
Note:Thefollowinggureisanexamplescreen;thisscreen
ismeanttoshowallofthepotentialiconsthatcouldappear
onthescreenwhileoperating.
Refertothefollowinggraphicforalloftheiconmeanings
(Figure5).
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
G035692
Figure5
1.Masterboom-switch
indicator—on
5.Tank-volumeindicator(US
gallons)
9.Selected-application
rate/boost-rate
indicator—on
13.Active-applicationrate
(gpa)
2.Rightboom-section
indicator—on
6.Rinse-systemindicator—on
(optionalkit)
10.Operatoroutofseat14.Centerboom-section
indicator—on
3.Target-applicationrate
(gpa)
7.Agitationindicator—on11.Parking-brakeindicator15.Leftboom-section
indicator—on
4.System-pressureindicator
(psi)
8.Spray-pumpindicator—on12.Vehicle-speedindicator
(mph)
MasterBoom-SwitchIndicator
Themasterboom-switchindicatordisplayswhenthemaster
boomisintheONposition(Figure5).
Boom-SectionsIndicator
Theleft,right,and/orcenterboomsectionsdisplaywhenany
oftheboomsectionsareintheONposition(Figure5).
4

Active-ApplicationRate
Theactive-applicationrateindicatestheactualrateatwhich
thesprayedproductisbeingapplied(Figure5).
Target-ApplicationRate
Thetarget-applicationrateindicatesthetargetratethatthe
userdesireswhenoperatingintheapplication-ratemode
(Figure5).
Note:InAutomode,thetarget-applicationrateshouldalign
withtheactive-applicationrate.
Vehicle-SpeedIndicator
Thevehicle-speedindicatordisplaysthecurrentvehiclespeed
(Figure5).
Parking-BrakeIndicator
Theparking-brakeindicatordisplayswhentheparkingbrake
isengaged(Figure5).
Operator’s-SeatIndicator
Theoperator-seatindicatordisplayswhentheoperatorisout
oftheseat(Figure5).
Selected-ApplicationRate/Boost-RateIndicator
Theselected-applicationrate/boost-rateindicatordisplays
wheneithertheselected-applicationrateand/ortheboost
rateareactive(Figure5).
Spray-PumpIndicator
Thespray-pumpindicatordisplayswhenthespraypumpis
on(Figure5).
Rinse-SystemIndicator
OptionalKit
Therinse-systemindicatordisplayswhentherinsesystemis
active(Figure5).
AgitationIndicator
Theagitationindicatordisplayswhenagitationison(Figure
5).
InfoCenterMainMenuScreen
Pressandholdthebutton5(farright)ontheInfoCenterto
accesstheMainMenuscreen.
FromtheMainMenuscreen,youcanaccesstheSetRates
screen,Settingsscreen,Calibrationscreen,Servicescreen,
Diagnosticsscreen,ortheAboutscreen(Figure6).
Figure6
1.Uparrow6.Button4
2.Button17.Selectarrow
3.Downarrow8.Button5
4.Button29.Exit
5.Button3
5

SetRatesScreen
ToaccesstheSetRatesscreen,pressbutton2ontheMain
Menuscreen(Figure6)untilyoureachSetRatesandpress
button4toselectSetRates(Figure7).
ThisscreendisplaysandallowsyoutosettheTargetRate,
Rate1,Rate2,andtheBoost-ratepercentage.
TosetRate1,Rate2,ortheBoost-ratepercentage,referto
thefollowing:
1.Pressbutton1or2untilyoureachthedesiredrateor
boost-ratepercentage(Figure7).
2.Pressbutton4toselectoredittherate.
Figure7
3.Inthescreenfortheselectedrate,usebuttons3and
4tosetthedesiredrate(Figure8).
Note:Youcanchangetheratefasterbypressingand
holdingbutton3or4.
Figure8
Note:Fromthehomescreen,pressandholdbuttons
1and2simultaneouslytoselectRate1orpressand
holdbuttons4and5simultaneouslytoselectRate2.
Note:FromtheHomescreen,pressandholdbuttons
1and5simultaneouslytoapplyboostrate.
Boostisactiveonlyaslongasyouholdbuttons1and
5,thenreturnsthesetratewhenyounolongerpress
andholdthebuttons.
4.Pressbutton5toexittheSetRatesscreen,tosavethe
ratesetting,andreturntotheMainscreen.
SettingsScreen
ToaccesstheSettingsscreen,pressbutton2ontheMain
Menuscreen(Figure6)untilyoureachSettingsandpress
button4toselectSettings(Figure9).
Thisscreenallowsyoutoviewandchangethesettingsforthe
tank,display,boomwidth,andtoresetdefaultsettings.
Figure9
TankSettings
1.Pressbutton4ontheSettingsscreentoselectTank
settings(Figure9).
2.Pressbutton2untilyoureachtheitemthatyouwould
liketochange(Figure10).
3.Usebuttons3and4tosetthedesiredvalue(Figure10).
6

Figure10
Note:Volumeindicatesthecurrentamountof
liquidinthetank.Thelow-limitsettingalertsyou
whenthetankvolumehasfallenbelowthespecied
low-limit-tankvolume.Thissettingcanbeturned
onoroff.Youcanincreaseordecreaseagitationby
pressingbuttons3and4.
DisplaySettings
Changetheunitsofmeasureasfollows:
1.Pressbutton2ontheSettingsscreenuntilyoureach
Displaysettingsandthenpressbutton4toselect
Display(Figure9).
2.Pressbutton1or2untilyoureachUnitsandthenpress
button4toselectUnits.
3.Pressbutton1or2untilyoureachthedesiredunitand
thenpressbutton4toselectthisunit.
•English:mph,gallons,acre
•Turf:mph,gallons,100ft²
•SI(metric):kph,liter,hectare
ChangetheInfoCenterdisplaybacklight/contrastasfollows:
1.Pressbutton2ontheDisplaysettingsscreenuntilyou
reachBacklightorContrast(Figure11).
2.Usebuttons3and4tosetthedesiredvalue(Figure11).
Figure11
ChangetheInfoCenterprotectedmenusasfollows:
1.Pressbutton2ontheDisplaysettingsscreenuntilyou
reachProtectedMenus,thenpressbutton4toselect
ProtectedMenus(Figure12).
Figure12
2.Pressbutton2untilyoureachthedesiredprotected
menuitem(Figure12).
3.Pressbutton4toselectanddeselecteachprotected
menuitem(Figure13).
7

Figure13
TurntheInfoCenterPINon/offasfollows:
1.Pressbutton2ontheDisplaysettingsscreenuntilyou
reachPINSettings,thenpressbutton4toselectPIN
Settings(Figure14).
Figure14
2.EnteryourPINusingbuttons1to4andpressbutton
5whenyoucompletethePIN(Figure15).
Figure15
1.Digit14.Digit4
2.Digit25.EnterPIN
3.Digit3
3.FromthePINSettingsscreen,pressbutton4toselect
PINEntryandtoturnthePINonoroff(Figure16).
Figure16
ChangetheInfoCenterPINasfollows:
1.Pressbutton2ontheDisplaysettingsscreenuntilyou
reachPINSettings,thenpressbutton4toselectPIN
Settings(Figure14).
2.EnteryourPINusingbuttons1to4andpressbutton
5whenyoucompletethePIN(Figure15).
3.FromthePINSettingsscreen,pressbutton2untilyou
reachPINChange,thenpressbutton4toselectPIN
Change(Figure17).
8

Figure17
4.EnteryouroldPINusingbuttons1to4andpress
button5whenyoucompletethePIN(Figure15).
Note:ThedefaultPINwhenyouinitiallycreateyour
PINis1234.
Figure18
1.Digit14.Digit4
2.Digit25.EnterPIN
3.Digit3
5.EnteryournewPINusingbuttons1to4andpress
button5whenyoucompleteyournewPIN(Figure19).
Figure19
1.Digit14.Digit4
2.Digit25.EnterPIN
3.Digit3
6.ConrmyournewPINusingbuttons1to4andpress
button5whenyoucompletethePIN(Figure20).
Figure20
1.Digit14.Digit4
2.Digit25.EnterPIN
3.Digit3
Note:Afteryouconrmthepinsettings(Figure20),
aPinCorrectscreenwillappearforapproximately5
seconds.
9

Boom-WidthSettings
Theboom-widthsettingsarepre-populatedatthe
manufacturingplant(Figure9).
CalibrationScreen
ToaccesstheCalibrationscreen,pressbutton2ontheMain
Menuscreen(Figure6)untilyoureachCalibration,andpress
button4toselectCalibration.
Note:Pressingbutton5atanytimecancelscalibrations.
Ifyoudoso,themachineautomaticallyusesthecurrent
calibrationrates.
Figure21
FlowCalibration
Performtheowcalibrationbeforeusingthemachineforthe
rsttime,ifyouchangethenozzles,orasneeded.
Note:Itisrecommendedtoperformanozzle-uniformity
testbeforestartingaFlowCalibration.
1.Setthemachineintomanualmode,closethe
boom-sections-bypassvalve,turnonthesprayerpump,
turnoffagitation,andsettheenginetofullthrottle.
2.ToaccesstheFlowscreen,pressbutton4onthe
Calibratescreen(Figure21)toselectFlow .
3.Fillthesprayertankwithaminimumof700L(150US
gallons)ofwaterandapplytheparkingbrake.
4.Pressbutton2tomovetothenextstepandtoviewthe
SelectNozzleColorscreen.
5.Usebutton3andbutton4toselectthenozzlethat
youareusing.
6.Pressbutton2tomovetothenextstepandtoviewthe
ToProceedscreen.
7.Pressbutton2tomovetothenextstepandtoviewthe
15SecondCatchTestscreen.
Note:Itisrecommendedtostartthe15secondcatch
testat2.75bar(40psi),thenadjustfromthere.
Allboomsectionsmustbeonwhenperformingthe
catchtest.
8.Startat2.75bar(40psi)andusetheapplication-rate
switchtoadjustthespraypressuresoacatchtestyields
thevolumedisplayedfortheselectednozzlecolor.
9.Pressbutton2tomovetothenextstep.
10.Turnonallboomsections,turnonthemasterboom,
andpressbutton2tobegincalibration.
Note:Calibrationtakesseveralminutes.
Note:Asthemachinesprays,theInfoCenterdisplays
thevolumeofuidthatitiscounting.
Important:Donotturnoffthepumporany
boomsduringcalibration.
11.Ifthecalibrationissuccessful,aCalibrationSuccessful
screenappears;pressbutton5toexit.
12.Ifthecalibrationisnotsuccessful,aCalibrationFailed
screenappearswiththereasoningbehindwhythe
calibrationfailed;pressbutton5toexitandrestartthe
calibration.
SpeedCalibration
1.Ensurethatthetiresareproperlyinated;refertothe
Operator’sManual.
2.ToaccesstheSpeedscreen,pressbutton2onthe
CalibratescreenuntilyoureachSpeed,thenpress
button4(Figure21)toselectSpeed.
3.Fillthesprayertankwithaminimumof700L(150US
gallons)ofwaterandapplytheparkingbrake.
4.Pressbutton2tomovetothenextstepandtoviewthe
SpeedCalibrationscreen.
5.Markoffthedesireddistancebeforeproceedingtothe
nextscreen.
6.Pressbutton2tomovetothenextstep.
7.Pressbutton3toincreasethedesireddistanceorpress
button4todecreasethedesireddistance(Figure22).
Note:Ifyouchoosetocancelthecalibrationby
pressingbutton5,thesystemautomaticallydefaultsto
thepreviously-storeddistance.
10

12
G034324
200
Figure22
1.Increasethedesired
distance
2.Decreasethedesired
distance
8.Ensurethattheboomsectionsareoffandpressbutton
2tobegincalibration.
Note:Asyoudrivethemachine,andthespeed
calibrationprogresses,theInfoCenterdisplaysdistance
untilitreachesthesetamount.
Important:Donotshutoffthemachineafterthe
speedcalibrationcompletes.
9.Beginningwiththecenterofthefronttireatthe“0”
mark,drivethevehicleatapproximately5to8kph(3
to5mph)totheothermark,andstopwiththecenter
ofthefronttireonthemark.
10.Pressbutton2toconrmthedistancetraveled.
11.Ifthecalibrationissuccessful,aCalibrationSuccessful
screenappears;pressbutton5toexit.
12.Ifthecalibrationisnotsuccessful,aCalibrationFailed
screenappearswiththereasoningbehindwhythe
calibrationfailed;pressbutton5toexitandrestartthe
calibration.
ManualCalibrationEntry
Thisscreenallowsyoutoviewandedittheowcalibration
numberandthespeedcalibrationnumber.
ServiceScreen
ToaccesstheServicescreen,pressbutton2ontheMain
Menuscreen(Figure6)untilyoureachService,andpress
button4toselectService.
Note:Whilespraying,youcanviewyourcurrentowrate
fromtheServicescreen.
G034305
Figure23
FromtheServicescreen,selecttheHoursscreentoviewthe
overallhoursofmachine,thepumpoperationhours,and
whenthenextserviceisdue(Figure24).
G034304
Figure24
ToresettheHoursscreen,pressandholdbutton3(Figure
24).
11

DiagnosticsScreen
ToaccesstheDiagnosticsscreen,pressbutton2ontheMain
Menuscreen(Figure6)untilyoureachDiagnostics,andpress
button4toselectDiagnostics.
SelectInput/OutputontheDiagnosticsscreentoviewyour
pumps,booms,andengineinputandoutput(Figure25).
SelectFaultViewerontheDiagnosticsscreentoviewall
faultsthathaveoccurredonthemachine(Figure25).
G034283
Figure25
AboutScreen
ToaccesstheAboutscreen,pressbutton2ontheMainMenu
screen(Figure6)untilyoureachAbout,andpressbutton4
toselectAbout(Figure26).
Thisscreendisplaysthemodelnumberandserialnumber
ofyourmachine.
G034285
Figure26
InfoCenterSpray-AreaScreens
FromtheHomescreen,pressandholdbutton5toopen
themenubarandselecttheTotalAreaorSub-Areascreen
(Figure27).UsetheTotalAreascreentotrackthetotal
numberofacresandgallonsthatyouhavesprayedacrossall
areas(Figure27).UsetheSub-Areascreentoselecttheactive
sub-areaandtotrackthenumberofacresandgallonsthat
youhavesprayedineachsub-area(Figure28).
Figure27
TotalAreaScreen
1.Totalareasprayed(acres)5.Totalvolumesprayed(US
gallons)
2.ReturntoHomescreen6.Resettotalareaand
volumesprayed.
3.ViewT otalAreascreen7.Exit
4.ViewSub-Areascreen
12

Figure28
Sub-AreaScreen
1.Activesub-area4.Volumesprayedinthe
activesub-area(US
gallons)
2.Areasprayedintheactive
sub-area(acres)
5.Selecttheprevious
sub-area;holdthebutton
toresetareaandvolume
sprayedfortheactive
sub-area.
3.Selectthenextsub-area
13

InfoCenterAdvisories
OperatoradvisoriesautomaticallydisplayontheInfoCenterscreenwhenamachinefunctionrequiresadditionalaction.For
example,ifyouattempttostarttheenginewhilepressingthetractionpedal,anadvisorydisplays,indicatingthatthetraction
pedalmustbeintheNEUTRALposition.
Foreachadvisorythatoccurs,thereisacondition(e.g.,startprevent,enginestopped),anadvisorycode(number),aqualier
(thecauseoftheadvisorydisplayed),andadisplaytext(whattheadvisorydisplaysastextonthescreen)asshowninFigure29.
Figure29
1.Displaytext3.PressanykeyontheInfoCentertoclearthetextfromthe
displayscreen.
2.Code
Note:Advisoriesdonotlogintothefaultlog.
Note:YoucanclearanadvisoryfromthedisplayscreenbypressinganyoftheInfoCenterkeys.
RefertothefollowingtableforalltheInfoCenteradvisories:
ConditionCodeQualierDisplayText
StartPrevented2PumpswitchactiveTostart,turnpumpoff
StartPrevented3NotinNEUTRALTostart,returntractionpedalto
neutral
StartPrevented4OutofseatTostart,mustbeseatedorset
theparkingbrake
StartPrevented5StarterengagetimeoutTostart,reststarter
StartPrevented6RinsepumpactiveTostart,turnoffrinsepump
EngineStopped102OutofseatEnginestopduetooperatorout
ofseat
EngineStopped103ParkingbrakesetEnginestopduetoparking
brakeengaged
PumpStartPrevented202BoomactiveTostartpump,turnboomsoff
PumpStartPrevented203Outofseatandparkingbrake
notset
Tostartpump,mustbeseated
orsetparkingbrake
PumpStartPrevented205EnginestartingTostartpump,stopcranking
engine
PumpTurnedOff206OutofseatTostartpump,remainseated
TankStatus402LowspraytankvolumeTankstatus,volumelow
TankStatus403RinsepumpactiveTankstatus,rinsepumpon
ParameterStatus502WrongparametervalueenteredParameterstatus,invalidvalue
14

ParameterStatus503Avalueisoutsidetherangeof
acceptedvalues
Parameterstatus,invaliddata
defaultsused
BoomsTurnedOff802SpeeddroppedBoomsturnedoff,stoppedor
movingtooslowly
15