TriangleTube PSSTND02 User manual

PRESTIGE
Wall Frame Kit Instructions
1
Kit Part Number: PSSTND02
Parts List (Fig.1)
1. Long Strut (2 pcs)
2. Short Strut (2 pcs)
3. Gusset Assembly with T-Bolts (4 pcs)
4. Wall Mounting Bracket (4 pcs)
5. T-Bolt Assembly (12 pcs)
6. End Cap (4 pcs)
7. T-Block (2 pcs)
8. Mounting Bolt (2 pcs)
Recommended Tools:
- 1/2” Socket & Ratchet
- Tape Measure
Dimensions (when assembled):
- 59” High
- 25 1/2” Wide
- 1 3/4” Deep
Indicates a potentially hazardous situation
which, if ignored, can result in serious
injury or substantial property damage.
Failure to follow instructions below can
result in severe personal injury or damage if
ignored.
• Instructions are for a qualified installer/
service technician.
• Read all instructions before proceeding.
• Follow instructions in proper order.
Indicates special instructions on installa-
tion, operation or maintenance, which are
important to equipment but not related to
personal injury hazards.
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OTICE
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End Cap
T-Bolt
(2 each)
Gusset
T-Block with Mounting
Bracket Bolt
Gusset Assembly Wall Mounting Bracket

PRESTIGE
Wall Frame Kit Instructions
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3,5
3,5
7,8
7,8
3,5
3,5
2
2
1
1
6
6
4,5
4,5
6
Fig. 1: Prestige SOLO Wall Frame Components

Wall Frame Assembly
1. Layout all components as shown in Figure 1
and confirm that nothing is missing.
2. Place a Gusset on each end of a Short Strut as
shown in Figure 2. The edge of each Gusset
should be flush with the end of the strut. The
alignment tab will protrude past the end of the
strut.
3. Thread a nut onto the end of a T-Bolt as shown
in Figure 2. Install a T-Bolt and nut through the
opening in each Gusset and into the channel of
the strut. Tightening the nut will cause the bolt
to turn clockwise 90º. Tighten the nut and con-
firm that the T-Bolt rotated 90º and is fully
engaging the channel of the strut.
For ease of installation, it is best to lower the
T-Bolt and nut down in to the strut as shown
in Figure 2. Note that the end of each T-Bolt
has a mark to indicate the orientation of the
bolt head. This mark can be used to confirm
that the T-Bolt has rotated the entire 90°.
Proper installation and tightening of the T-
Bolts are critical to maintain the integrity of
the Wall Frame. All fasteners must be
torqued to a minimum of 25 ft-lbs. Improper
installation of the T-Bolts could lead to fail-
ure and result in serious injury or substantial
property damage.
4. Repeat steps #2 & #3 for the other Short Strut.
5. With the Gussets facing down on one of the
Short Struts, insert the two T-Blocks with
mounting bolts into the channel that will face
the boiler as shown in Figure 3. These will be
used to secure the mounting bracket supplied
with the boiler.
6. Position the Short Strut with the T-Blocks next
to the two Long Struts on a flat surface. The top
side of the Short Strut should be flush with the
end of each Long Strut as shown in Figure 4.
Install a T-Bolt and nut through each Gusset and
into the channel of the Long Strut. Tightening
the nut will cause the bolt to turn clockwise 90°.
Tighten the nut and confirm that the T-Bolt
rotated 90° and is fully engaging the channel of
the strut.
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BEST PRACTICE
3
T-Bolt
Gusset
Short
Strut
Fig. 2: Gusset Assembly
T-Block
Upper Short
Strut
Mounting
Bracket Bolt
Fig. 3: Insertion of T-Block
PRESTIGE
Wall Frame Kit Instructions

PRESTIGE
Wall Frame Kit Instructions
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7. Measure and mark each Long Strut 2’ from the
top. Position the other Short Strut between the
Long Struts with the Gussets oriented down-
ward as shown in Figure 5. The top of the Short
Strut should be aligned with the marks on the
Long Struts. Install a T-Bolt and nut through
each Gusset and into the channel of the Long
Strut. Tightening the nut will cause the bolt to
turn clockwise 90°. Tighten the nut and confirm
that the T-Bolt rotated 90° and is fully engaging
the channel of the strut.
8. Install two Wall Mounting Brackets onto the
bottom channel of each Short Strut using T-
Bolts and nuts. Position the brackets so that
each will align with the center of a wall stud.
9. Install end caps on the top of each Long Strut.
Install end caps on the bottom of each Long
Strut if not using the optional Leg Kit (Part
#PSST D03).
2ʼ
Long Strut
Long Strut
Short Strut
Assembly with
Gussets
Short Strut
Assembly with
Gussets
Fig. 5: Complete Assembly
Short Strut
T-Block with
Mounting Bolt
Long Strut
Gusset with
(2) T-Bolts Wall Mounting
Bracket
Fig. 4: Frame Assembly

9/11/09 2007-37 Prestige Wall Frame Instructions
Wall Frame Mounting Guidelines
1. The wall frame is designed for stud spacing of
12” or 16” on centers. The wall mounting
brackets on the frame are adjustable to accom-
modate most unconventional stud spacing.
2. For applications using wood studs, install the
wall frame using the lag screws provided with
the boiler. Ensure all 4 lag screws are utilized
and are installed securely in the studs.
3. For applications using metal studs, install the
wall frame to the studs using 3/16” toggle bolts
and washers.
4. DO OT mount or attempt to mount the wall
frame to hollow sheet rock or lath walls using
anchors. Only install the wall frame to studs or
equivalent wood structure.
Wall Frame Mounting
1. Locate the wall studs in the general boiler loca-
tion.
2. Position the Wall Frame Assembly against the
wall. Level the assembly and mark the wall
where the slots of the Wall Mounting Brackets
align with the wall studs.
3. Remove the Wall Frame Assembly from the
wall. For applications using wood studs, drill
1/4” diameter by 3” deep holes at the center of
each mark. For applications using metal studs
and 3/16” toggle bolts, drill the required size
holes.
4. Reposition the Wall Frame Assembly onto the
wall and align the mounting bracket slots with
the wall holes. Secure the Wall Frame
Assembly to the wall using the lag bolts provid-
ed with the boiler for wood studs or toggle bolts
for metal studs.
5. Locate the boiler mounting bracket supplied
with the boiler. Level and center the boiler
mounting bracket on the Wall Frame Assembly
and install using the bolts provided in this kit.
Ensure that the upper edge of the bracket is
away from the Wall Frame Assembly.
Boiler Mounting
1. Ensure that all Wall Frame Assembly bolts are
tight and that the Assembly is firmly attached to
the wall before mounting the boiler.
se extreme care not to drop the boiler or
cause bodily injury while lifting or mounting
the boiler. Once mounted, verify that the
boiler is securely attached to the bracket.
Failure to comply with the above guidelines
could result in property damage, personal
injury or death.
2. The boiler is too heavy and bulky for a single
person to lift and mount; a minimum of 2 peo-
ple are required for mounting the boiler.
3. Install the boiler making sure the boiler mount-
ing lip located along the upper edge of the rear
jacket engages the boiler mounting bracket.
Ensure the boiler is seated properly and is
secure.
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PRESTIGE
Wall Frame Kit Instructions
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