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  9. Volvo 30784190 User manual

Volvo 30784190 User manual

Instruction No Version Part. No.
31373893 1.4 30784190
Sill decor
IMG-284607
Instruction No Version Part. No.
31373893 1.4 30784190
Sill decor
IMG-284607
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 1 / 12
Equipment
A0000162 J0000368 IMG-239660 IMG-239681 A0000177 IMG-251688
A0000170
IMG-285341
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 2 / 12
IMG-213320
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 3 / 12
INTRODUCTION
Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to
minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available
before starting installation.
Certain steps in the instructions are only presented in the form
of images. Explanatory text is also given for more complicated
steps.
In the event of any problems with the instructions or the
accessory, contact your local Volvo dealer.
1
IMG-285323
2
IMG-285327
Installation of front cradle
Take one of the front cradles from the kit. All cradles are marked
and only fit in one place. Always start with the front cradle.
Remove the protective tape from the mounting tape.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 4 / 12
3
IMG-285328
Align the front edge of the cradle with the rear edge of the joint
between the sill panels. Ensure that the tape does not adhere
yet. At the same time hook the cradle on the top of the sill panel.
Press in the middle of the pieces of mounting tape.
4
IMG-285329
Drill out the six marked holes in the cradle using a Ø 5 mm
(13/64") drill bit.
Remove the swarf. Use a feeler gauge to remove swarf between
the cradle and sill panel.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 5 / 12
5
IMG-285330
Rivet the cradle in all holes at the sill panel.
Break off the hooks along the cradle.
6
IMG-285331
Installation of rear cradle
Take the rear cradle from the kit.
Remove the protective tape from the mounting tape at all
locations.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 6 / 12
7
IMG-285332
Align the lugs on the cradle with corresponding holes in the front
cradle. Ensure that the tape does not adhere yet.
Hook into the sill panel's upper edge and press at the pieces of
mounting tape.
8
IMG-285333
Drill out the six marked holes using a Ø 5 mm (13/64") drill bit.
Remove the swarf. Use a feeler gauge to remove swarf between
the cradle and sill panel.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 7 / 12
9
IMG-285334
Rivet the cradle in all holes at the sill panel.
Break off the hooks along the cradle.
10
IMG-302003
Note!
Points 10-12, which describe bonding of the sill decor, are
carried out to prevent the sill decor from detaching if the lifting
table lifting plates are incorrectly positioned against the door
sill panel and not against the intended lifting points at the front
and rear edges of the door sill. Workshop lifts that lift all away
along the door sill must be used with care.
Clean the marked area in the groove between the mounting
hooks on the cradle using isopropanol and wipe dry.
Repeat the procedure with the rear cradle's rear end.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 8 / 12
11
IMG-302004
Clean the marked area on the protrusion between both mounting
hooks on the front edge of the decor strip using isopropanol and
wipe dry.
Repeat the procedure with the rear end.
12
IMG-302005
Note!
Work must not be carried out at temperatures above 15º C
(59º F). Use the nozzle found on the adhesive tube. The bead
must not be thicker than the smallest hole in the nozzle.
Apply a single component adhesive to the groove between both
mounting hooks on the front cradle, 10 mm (25/64") from the
ends of the mounting hooks.
Repeat the procedure with the rear cradle's rear end.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 9 / 12
13
IMG-285335
Note!
Two people are required for this step.
Align the decor strip's notch, placed on one of the middle
catches, in front of the arrow tip at the front end of the rear
cradle. The catches and edge must align with the corresponding
cradle.
Press the decor panel into the cradles. A clicking noise should
be heard when the decor strip is pressed, except from the
surfaces where the adhesive is applied.
Ensure that the entire decor strip clicks into place properly.
14
IMG-285336
Press the lower part of the panel towards the sill panel at the
middle holes and drill through both using a Ø 5 mm (13/64") drill
bit.
Remove any swarf.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 10 / 12
15
IMG-285337
Rivet the panel through the two holes.
Repeat drilling and riveting for the two rear holes.
16
IMG-285338
Press the lower part of the panel towards the sill panel at the
front holes.
Drill out the rear hole using a Ø 5 mm (13/64") drill bit and the
front using a Ø 6 mm (15/64") drill bit.
Note!
Drill through the middle of the oval hole.
Remove any swarf.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 11 / 12
17A
IMG-285339
17B
IMG-293863
Illustrations A and B
Note!
First detach the central pin from the clip by tapping it in and
then pulling it out, but leave it inside the clip a few millimeters.
This is done because the decor panel springs in when the clip
is attached and the central pin can break off when tapped in.
Attach the panel in the rear hole using a pop rivet and in the
front using a clip with central pin.
Repeat the operation on the other side.
18
Note!
The vehicle must not be used within two hours of carrying out
the work.
Note!
Do not wash the vehicle within 72 hours of carrying out the
work.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sill decor- 31373893 - V1.4
Page 12 / 12

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