Volvo 31269364 User manual

Instruction No Version Part. No.
31399499 1.0 31269364
Electric engine heater, 230V
IMG-378240
Instruction No Version Part. No.
31399499 1.0 31269364
Electric engine heater, 230V
IMG-378240
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 1 / 22

Equipment
A0000162 IMG-239660 IMG-239664
IMG-347561
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 2 / 22

IMG-231470
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 3 / 22

IMG-378072
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 4 / 22

INTRODUCTION
Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to
minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available
before starting installation.
Certain steps in the instructions are only presented in the form
of images. Explanatory text is also given for more complicated
steps.
In the event of any problems with the instructions or the
accessory, contact your local Volvo dealer.
1
IMG-363036
Color symbols
Note!
This colour chart displays (in colour print and electronic
version) the importance of the different colours used in the
images of the method steps.
1. Used for focused part, the part that you are to do
something with.
2. Used as extra colors when you need to show or
differentiate additional parts.
3. Used for attachments that are to be removed/installed.
May be screws, clips, connectors, etc.
4. Used when the component is not fully removed from
the vehicle but only hung to the side.
5. Used for standard tools and special tools.
6. Used as background color for vehicle components.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 5 / 22

2
IMG-316263
Removal
3
IMG-231547
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 6 / 22

4
IMG-231549
5
IMG-231550
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 7 / 22

6
IMG-231551
7
IMG-378244
Clean the area where the template is to be attached.
Note!
Use soap solution.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 8 / 22

8
IMG-378259
Use the template from the installation instructions.
Cut out following the dotted lines.
Note!
Check the scale.
9
IMG-378251
Attach the template using tape edge to edge with the embossing
to the front wing and the embossing in the bumper cover as
illustrated.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 9 / 22

10
IMG-378254
Accessory installation
Take a sharp knife. First make a thin cut along the edges of the
inside of the template. This provides a groove to follow. Then cut
carefully out of the bumper cover.
Note!
Cut carefully. It is easy to slip with the knife and move outside
the template.
Remove the template.
Install the protective cover for the front engine block heater
socket from the kit. Check that it aligns. Adjust the hole using a
knife or file as necessary.
Smooth off the hole edges. Remove any swarf.
11
IMG-231309
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 10 / 22

12
IMG-347576
Press the protective cover (from the kit) into place in the hole cut
in the bumper cover.
Take the cable for the front engine block heater socket with
ground lead from the kit and thread them through the protective
cover.
13
IMG-347577
Install the attaching brace and nut from the kit.
Plug the electrical connector into the front engine block heater
socket. Use the connector as a counterhold when tightening.
Tighten the front engine block heater socket to the bumper shell.
Press the cable into the holder on the washer fluid reservoir.
Remove the cover on the radiator expansion tank.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 11 / 22

14
IMG-231565
Ensure that the front intake cover opens rearwards.
15
IMG-231567
Route the cable with ground lead from the front intake in front of
the subframe's left-hand front mounting.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 12 / 22

16
IMG-231568
Continue downwards on the inside of the subframe.
17
IMG-347581
Drill a Ø4 mm (Ø5/32") hole for the front intake grounding on the
underside of the left front side member as illustrated.
Deburr the hole edges, remove the drill swarf and apply
rustproofing agent.
Take a screw and toothed washer from the kit. Tighten the
ground cable.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 13 / 22

18
IMG-279168
Drain the coolant.
Tighten the nipple after draining.
19
IMG-347237
Disconnect the hose.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 14 / 22

20
IMG-347238
Slacken off the screw to the AC compressor a few turns.
21
IMG-347240
Cut the hose from the oil cooler.
Note!
Some coolant may run out.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 15 / 22

22A
IMG-347241
22B
IMG-347242
Do not tighten the screw (K) fully yet.
Turn the heater approximately as illustrated.
23
IMG-347243
Install the heater with bracket in the screw for the AC unit.
Note!
The lug in the AC compressor for the heater bracket.
Note!
Do not tighten the hose clamps yet fully yet.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 16 / 22

24
IMG-347244
Install the upper hose in the heater.
Note!
The lug in the AC compressor for the heater bracket.
Note!
Do not tighten the hose clamps yet fully yet.
25
IMG-347245
Connect the hose from the oil cooler.
Ensure that the heater is in the clamp properly and the hoses
are routed correctly.
Tighten all hose clips.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 17 / 22

26
IMG-347246
27
IMG-347596
Lubricate the O-ring on the connector on the cable with low
temperature grease.
Note!
Do not get any grease on the surfaces of the connector.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 18 / 22

28
IMG-347248
Connect the cable to the heater.
29
IMG-347250
Take the clip from the kit and press onto the sub frame's
upper/front edge and at the left front-edge of it.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 19 / 22

30
IMG-344086
Applies when fitting passenger compartment connector at
the same time
Take the locking sleeves and branching point from the kit.
Connect the cables in accordance with the following:
Cable (1) from the engine block heater.
Cable (2) to the passenger compartment connector socket.
Cable (3) from the front engine block heater socket.
Press the cables firmly into the branching point and press the
locking sleeves in over the cable splices.
31
IMG-347596
Lubricate the O-ring on the connector on the cable with low
temperature grease.
Note!
Do not get any grease on the surfaces of the connector.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0
Page 20 / 22