Volvo 30664082 User manual

Instruction No Version Part. No.
30664082 1.0
Space box
M8901893
Instruction No Version Part. No.
30664082 1.0
Space box
M8901893
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Space box- 30664082 - V1.0
Side 1 / 10

Equipment
A0000162 A0000161
M8901899
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Space box- 30664082 - V1.0
Side 2 / 10

M8901898
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Space box- 30664082 - V1.0
Side 3 / 10

M8901892
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Space box- 30664082 - V1.0
Side 4 / 10

INTRODUCTION
Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to
minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available
before starting installation.
Certain steps in the instructions are only presented in the form
of images. Explanatory text is also given for more complicated
steps.
In the event of any problems with the instructions or the
accessory, contact your local Volvo dealer.
Note!
This space box is only intended for use with V70 (00-) and
V70 XC (00-) models equipped with rails.
The box is ready for use but should be painted for a more
complete finish.
Installation space box
1
M8901968
Installation space box
Lift the lid of the space box. Prop the lid in position using a stick
for example
Press the gas strut into place on the upper mounting on the ball
joint in the lid
Repeat the operation on the other side
Remove the stick.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Space box- 30664082 - V1.0
Side 5 / 10

2A
M8901896
2B
M8901897
Illustration A
Applies to the V70 (00-)
Raise the lid of the space box
Install the six rubber spacers in the mounting points for the
space box. Use the Torx screws from the kit.
Note!
Each rubber spacer is unique and must be positioned on the
space box according to the markings on the rubber spacers.
Illustration B
Applies to the V70 XC (00-)
Note!
Position the two shorter pieces of tape on the rear mounting
points.
Raise the lid of the space box
Clean the surfaces around the six mounting points for the space
box. Use isopropanol or similar (windscreen washer fluid)
Remove the backing from the tape
Install the two pieces of tape, centred over the two holes as
illustrated.
Note!
The operation must be carried out at temperatures above
15ºC. The adhesive bonds immediately.
3
M8901905
Lift the space box onto the rails. Position the space box as
illustrated and as the dimensions show. Use the two front
mounting brackets to align the space box lengthways so that the
distance between the front edge of the mounting bracket and the
joint between the rail cover and rails is correct. The distance
must be 10 mm (25/64") for the V70 (00-) and 18 mm (55/64")
for the V70 XC (00-).
Note!
Before securing the space box, open the tailgate of the car to
ensure that the space box does not obstruct the tailgate and
spoiler.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Space box- 30664082 - V1.0
Side 6 / 10

4
M8901906
Install the mounting brackets (1) in the six mounting points on
the space box
Lift the space box up from the rails slightly to facilitate the
installation of the mounting brackets
Secure the straps (2) on the front and rear mounting brackets on
the inside of the space box. Pull the straps tight
Install the washer (3) and the knob (4). Tighten the knob fully.
5
Connect the pair of straps between the base and the lid of the
space box.
Note!
· The pair of straps must be connected to ensure the stability
of the space box.
Close the space box. Retighten the six knobs after the space
box has been used for a while.
Disassembling the space box before spraying
6
N8902046
Disassembling the space box before spraying
Open the space box
Separate the strap.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Space box- 30664082 - V1.0
Side 7 / 10

7
M8902042
Hint
Two people are required at this point to facilitate the operation.
One to hold and support the open cover using a stick. The
other to remove the gas struts.
Remove both the gas struts from the upper mounting points.
First pry out the catches then pull the gas struts off.
8
N8902047
Remove the plate for the hinge, on both the right and left-hand
sides. First remove the four Torx screws on each side
Lift off the upper section of the space box.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Space box- 30664082 - V1.0
Side 8 / 10

9
N8902048
Remove the cover for the lock protection. First remove the three
Torx screws.
10
M8902043
Remove the lock hook (1). First bend out the lock facing on the
lock nut
Remove the lock nut and lock hook
Remove the nut (3) for the lock and the lock guide. Then remove
the lock guide (4)
Remove the lock cylinder.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Space box- 30664082 - V1.0
Side 9 / 10

11
M8902044
The front weatherstrip (1) is bonded and is not detachable. The
weatherstrip must be masked when spraying.
Caution!
When painting the space box
The box is made from glass-fibre reinforced polyester with a
gel coated surface. During painting, the box must be handled
according to the instructions for these materials. The
temperature must not exceed 50°C when painting. Also see
the paint supplier instructions.
Assembling the space box after painting
12
M8902045
Assembling the space box after painting
Reinstall the lock and lock protection with the text "ASSA" turned
the right way round in the locked position
Reinstall the lock guide and the nut. Do not tighten yet
Install the upper section. Reinstall the plate for the hinge.
Tighten to 4 Nm (3 lbf. ft.)
Laterally align the space box using the lock guide so that the
lock is positioned in the centre of the upper section of the cut out
Tighten the nut for the lock guide. Tighten to a maximum of
4 Nm (3 lbf. ft.)
Press the gas struts onto the joint bolts
Reinstall the lock hook, the nut and the lock facing. Finger
tighten.
Note!
Use a screwdriver as a counterhold for the lock hook when
tightening the nut to prevent damage to the lock cylinder stop.
Reinstall the lock protection cover with the strap under the
flange for the cover
Adjust the length of the strap to prevent full opening. The centre
opening must be approximately 540-550 mm (21 1/4" - 21
11/16").
Note!
Lock the load strap. First pull backwards and through the
eyelet on the strap lock.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Space box- 30664082 - V1.0
Side 10 / 10