Volvo 31359433 User manual

Instruction No Version Part. No.
31359439 1.1 31359433
Electric engine heater, 110 V, 5-cyl
IMG-347381
Instruction No Version Part. No.
31359439 1.1 31359433
Electric engine heater, 110 V, 5-cyl
IMG-347381
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 1 / 25

Equipment
A0000162 IMG-239666
IMG-360371
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 2 / 25

INTRODUCTION
Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to
minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available
before starting installation.
Certain steps in the instructions are only presented in the form
of images. Explanatory text is also given for more complicated
steps.
In the event of any problems with the instructions or the
accessory, contact your local Volvo dealer.
1
IMG-316263
2
IMG-340333
Remove the screws.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 3 / 25

3
IMG-341077
4
IMG-341082
Remove the screws.
Remove the nuts.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 4 / 25

5
IMG-340338
Remove the clips.
6
IMG-340317
Remove the air baffle.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 5 / 25

7
IMG-340334
Remove the clips.
8
IMG-340342
Unplug the connector.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 6 / 25

9
IMG-340576
10
IMG-340398
Note!
This step is easier with two people.
11A
R2900279
Illustration A, B, C and D
Take the front intake components from the kit and assemble
them.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 7 / 25

11B
R2900280
11C
R2900283
11D
IMG-347386
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 8 / 25

12
IMG-341123
File out to make room for the connector.
13
IMG-341127
Pull through the cable.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 9 / 25

14
IMG-341122
Position the contact and tighten using a screw, washer and
spacer.
15
IMG-341126
Clamp the cable by the existing cables in the position shown.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 10 / 25

16
IMG-341128
Position the bumper cover for reinstallation. Insert the line
between the washer reservoir and the radiator bracket.
17
IMG-340393
Note!
This step is easier with two people.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 11 / 25

18
IMG-340338
19
IMG-341117
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 12 / 25

20
IMG-340395
Plug in the connector.
21
IMG-343163
Install the clip/clamp in the flange in the upper edge of the
subframe and clamp the line.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 13 / 25

22
IMG-343157
Drain the coolant.
Tighten the cock after draining the coolant.
23
IMG-343158
Detach the hose clip on the left oil cooler hose and remove it. It
will not be refitted. Some coolant will run out.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 14 / 25

24
IMG-343162
Take a bracket, two bolts and washers from the kit. Fasten the
bracket in the existing holes on the left side of the oil cooler.
Note!
The screws are self tapping. Ensure that the screws are not
inserted crookedly. The screw heads should be flat against the
surface.
25
IMG-343168
Take the heater, rubberized clamp and bolt from the kit. Fasten
the heater with the clamp in the lower hole in the bracket. The
hose connections on the heater should point straight backwards.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 15 / 25

26
IMG-343166
Take the long hose and two hose clips from the kit.
Connect the hose between the radiator pipe and the upper
heater port.
27
IMG-343165
Take the remaining hose and two hose clips from the kit.
Connect the hose between the oil cooler and the lower heater
port.
Tighten the clamps securely.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 16 / 25

28A
IMG-347408
28B
IMG-342114
Illustrations A and B
Press the panel clips into the upper edge of the subframe and
install the line.
Continue to pull the cable up around the subframe's right-hand
mounting between the power steering pump and body.
29
IMG-341081
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 17 / 25

30
IMG-343160
Install the clamp in the flange in the upper edge of the subframe
and clamp the line.
31
IMG-359904
Secure the cable with steel clips from the kit on the edge of the
subframe.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 18 / 25

32
IMG-360369
Secure the cable with steel clips from the kit on the edge of the
subframe.
33
IMG-343167
Thread the heat shield into place.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 19 / 25

34
IMG-225580
Lubricate the O-ring on the connector for the heater's cable with
low temperature grease P/N 1161427.
Note!
Do not get any grease on the surfaces of the connector.
35
IMG-343164
Connect the switch for the heater and press a locking sleeve
over the joint.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Electric engine heater, 110 V, 5-cyl- 31359439 - V1.1
Page 20 / 25