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  9. Volvo 31414735 User manual

Volvo 31414735 User manual

Instruction No
Version
Part. No.
30721137
1.3
31414735, 30790158, 30790156
Sill molding, illuminated
IMG-
266944
Instruction No
Version
Part. No.
30721137
1.3
31414735, 30790158, 30790156
Sill molding, illuminated
IMG-
266944
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 1 / 34
Equipment
IMG-
239681
IMG-
239660
A0000162
M0000276
A0000177
A0000214
IMG-
297963
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 2 / 34
IMG-
213320
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 3 / 34
INTRODUCTION
Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to
minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available
before starting installation.
Certain steps in the instructions are only presented in the form
of images. Explanatory text is also given for more complicated
steps.
In the event of any problems with the instructions or the
accessory, contact your local Volvo dealer.
Note!
The work is done the same on left-hand drive and right-hand
drive cars (mirrored). Left-hand drive car is shown.
Sill mouldings front doors
1
IMG-
246024
Sill mouldings front doors
Turn the ignition key to position 0.
Disconnect the battery negative lead.
Note!
Wait at least three minutes before unplugging the connectors or
removing other electrical equipment.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 4 / 34
2
IMG-
297967
Wash the door sill
3
IMG-
297968
Place a strip of tape in the front edge of the sill panel, square to
the edge of the door sill.
4
IMG-
323263
Measure out a distance of 40 mm (1 9/16") from the front of the
tape strip and forward, to mark the sill moulding's front position.
Fasten a tape strip as shown.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 5 / 34
5
IMG-
323264
Remove the rear strip of tape.
6
IMG-
297971
Remove the end of the dashboard by first carefully prying it (1)
with a weatherstrip tool until the two catches release, then it off
backwards (2)
7
IMG-
297972
Remove the rear sill panel in the front door by first prying loose
the clips starting at the front and working back.
Unhook the panel at the rear edge.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 6 / 34
8
IMG-
255725
Detach the rubber moulding on the front edge of the door
opening.
9
IMG-
255726
Remove the lower A-pillar panel in the front door by first lifting it
up at the rear edge. Pull it back until the clip on the centre
releases. Then pull it away diagonally down from the A-
pillar
panel.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 7 / 34
10
IMG-
297973
Fasten a tape strip on the outer part of the sill, butt with the
longitudinal embossing.
Measure out 134 mm (5 1/4") from the position where the
moulding's front edge should be and mark on the tape strip.
11
IMG-
297975
Measure out and mark measurements 73 mm (2 7/8") and 76 mm
(3") on the tape strip from the outer edges on both front clip
holes in the sill with a sliding gauge.
12
IMG-
298003
Now join both markings.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 8 / 34
13
IMG-
298123
Make a light punch mark and pre
-
drill the hole in the sill with a Ø
3.5 mm (9/64") drill bit.
Drill out the hole using a Ø 8.5 mm ( 21/64") drill bit.
Remove the tape by the hole, but leave the front one in place.
Deburr the edge of the hole, rustproof, and let it dry.
14
IMG-
298585
Remove the tunnel console's panel. It is fastened with seven
clips on the inside.
15
IMG-
266993
Remove the screw for the bonnet release and pull it out.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 9 / 34
16
IMG-
298163
Move the opener through the hole in the mat.
17
IMG-
298164
Bend off the covers over the seat's attachments and remove the
screws.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 10 / 34
18
IMG-
298165
Carefully bend off the covers in the driver seat's rear
attachments with a weatherstrip tool.
Remove the screws.
Move back the seat slightly to expose the front floor mat at the
trailing edge.
19
IMG-
298166
Lift the seat at the leading edge and pull away the mat.
Lift out the mat.
20
IMG-
298167
Remove the blank seal washer on the inside of the door sill.
Continue with previous steps 2-4 on the car's other side during
the time that the rustproofing dries.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 11 / 34
21A
IMG-
222265
21B
IMG-
298168
A
Remove the dashboard's end panel on the right side by carefully
twisting it (1) using a weatherstrip tool until the two catches
release and then pull it backwards (2).
B
If the car has a passenger airbag, unplug the connector for the
switch.
22
IMG-
231432
Remove the sill panel in the front door by first carefully prying it
off at the front edge, then pull it up until the three clips release.
Then, pull it away forwards at an angle.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 12 / 34
23
IMG-
222267
Remove the rubber strip in the front edge of the door opening by
the lower A-
pillar panel on the right side.
24
IMG-
231433
Remove the lower A-pillar panel by the right front door by first
pulling it up at the rear edge until the clip there releases. Then pull
it back further until the clip on the centre releases. Then pull it
away diagonally down from the upper A-
pillar panel.
Continue with previous steps 10-13.
25
IMG-
303343
Remove the tunnel console's right side panel by carefully pulling
it away starting at the front edge. The side panel is fastened
with seven clips on the inside.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 13 / 34
26A
IMG-
222268
26B
IMG-
222270
A
Remove the bolts of the panel underneath the glovebox and
remove it.
B
Unplug the lighting connector and move the panel aside.
27
IMG-
298169
Fold back the floor mat so that the floor is exposed.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 14 / 34
28
IMG-
298183
Loosen the contact bridge on the right door sill's inside and move
aside.
Remove the blank seal washer on the inside of the door sill.
Note!
Same on left
-hand drive and right-hand drive cars.
29
IMG-
298203
Bend a thin welding rod approx. 150 mm (5 7/8") long.
30A
IMG-
298204
Get a piece of thicker electrical wire and insert into the hole in
the left door sill where the cover washer was installed, through
the hole in the middle plate in the bottom sill and out to the outer
panel.
Get the hook and insert down in the drilled hole and carefully pull
up the wire. Do not rub off the rustproofing on the edge of the
hole.
Note!
Carry out on both sides of the car.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 15 / 34
30B
IMG-
298205
31
IMG-
298206
Get a sill moulding from the kit, tape both wire ends to the casing
and the wire for the lead-through.
32
IMG-
298207
Now carefully route the wire through the passenger
compartment.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 16 / 34
33
IMG-
290343
Position the sill moulding by the strip of tape at the front edge and
position it so that the cut-outs in both ends align with the
corresponding door sill. Be careful when positioning so that the
moulding is not misaligned.
34
IMG-
298364
Clean the marked surface on the sill using isopropanol and wipe
dry.
Note!
Avoid damaging the rustproofing in the hole's edge.
35
IMG-
298363
Fold out the ends at the front edge on the two long fastening
tapes.
Remove the protective tape on the two short.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 17 / 34
36
IMG-
298365
Pull up the wire's casing as far as possible against the
connection in the moulding and press onto the self-adhesive
surface.
37
IMG-
290346
Position the sill moulding by the tape strip at the front edge and
the two by the sides. Do not press the ends into place yet.
Be careful with positioning so that the moulding is not misaligned.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 18 / 34
38
IMG-
290347
Carefully pull away the protective tape and successively push
down into place, first the outer, then the inner tape. Make sure
that the rubber moulding is not in the way.
Note!
Do not push down the strip too close to the protective tape on
the inner tape. Then the strip is almost up against the sill and
can catch, causing the tape to break.
39
IMG-
290348
Press the trim strip down firmly with a pressure of approximately
2 kg/cm
²
along its entire length.
Remove the tape markings.
40
IMG-
298369
Take the rubber plugs from the kit and drill a Ø 4mm (5/32") hole
in the middle on them.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 19 / 34
41
IMG-
298370
Get a rubber bushing from the kit, fit it on the wire and fasten in
the sill's inside.
42
IMG-
298371
Clean the marked surface in front of the thicker of the air ducts
with isopropanol and wipe dry.
43
IMG-
298372
Get a transformer from the kit and remove the protective tape.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Sill molding, illuminated
-
30721137
-
V1.3
Page 20 / 34

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