Whalen AVCBEC60-SMB User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Whalen Furniture Manufacturing Page 1 Factory No. 16086
Date 2014-10-27 Rev. 1 Factory: KONRIC
TV Console
Model # AVCBEC60-SMB
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our customer service number and have your instructions and
parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASED:
/
/

Model # AVCBEC60-SMB
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Manufacturing Page 2 Factory No. 16086
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: TV Console (AVCBEC60-SMB)
DATE OF MANUFACTURE: October 2014
MADE IN CHINA
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted slightly,
turn the appropriate screw, as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
MAXIMUM RECOMMENDED WEIGHT LOADS
MAXIMUM LOAD 50 lb. (22.6 kg)
FITS UP TO MOST 70” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.2 kg)
PLACE TV BEHIND THE STOPPER
12
3
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH
FLAT PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND
WEIGHT LIMITS. NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL
TVS OR EQUIPMENT. TO AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTER OF
THE UNIT; THE BASE OF THE TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING
SURFACE OF THE UNIT WITHOUT OVER-HANGING THE EDGES. IMPROPERLY POSITIONED
FLAT PANEL TVS, OR FLAT PANEL TVS OR OTHER EQUIPMENT THAT EXCEED
RECOMMENDED SIZE AND WEIGHT LIMITS COULD FALL OFF OR BREAK THE UNIT,
CAUSING POSSIBLE SERIOUS INJURY.

Model # AVCBEC60-SMB
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Manufacturing Page 3 Factory No. 16086
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF
WITH DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the KD unit.
XXFINAL
12 43

Model # AVCBEC60-SMB
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Manufacturing Page 4 Factory No. 16086
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (1) B- Side Panel (2) C- Left Partition Panel (1)
D- Right Partition Panel (1) E- Base (1) F- Door (2)
G- Large Adjustable Shelf (2) H- Small Adjustable Shelf (4) I- Back Panel (1) J- Cable Wheel (2)
(1) Cam Lock (12+1 extra) (2) Cam Bolt (12+1 extra) (3) M8 x 30 mm Wood Dowel (16+1 extra)
(4) M3.5 x 16 mm Washer Head Screw (5) M4 x 40 mm Wood Screw (6) Knob (7) Knob Bolt
(24+1 extra) (4+1 extra) (2) (2)
(8) Ø1/4" x 3/4" Bolt (9) Shelf Pin (10) Cam Lock Cover (11) Acrylic Stopper
(4+1 extra) (24+1 extra) (12+1 extra) (1)
(12) Rubber Pad Glue Touch-up Pen Tipping Restraint Hardware Kit (2)
(4+1 extra) (1) (1) (Included in plastic bag)
Tools required: Phillips screwdriver and Hammer (not provided).

Model # AVCBEC60-SMB
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Manufacturing Page 5 Factory No. 16086
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Securely screw the Cam Bolts (2) into the designated small holes on the Top Panel (A) and the Base (E)
with a Phillips screwdriver, as shown in the illustration.
NOTE: Screw-in cam bolts must be screwed down flush.
Cam Bolt
(12 used in this step)
②
2
A/E
A
E

Model # AVCBEC60-SMB
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Manufacturing Page 6 Factory No. 16086
Assembly Instructions
3. Insert two Wood Dowels (3) into the inner end holes of each Side Panel (B). Tap in with a rubber mallet,
if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
NOTE: It is very important to use a small mount of glue on both ends of dowels.
4. Align the large holes on the Base (E) with the inserted Wood Dowels (3) on one Side Panel (B), then
press them together. Make sure that the slot on the hinge base will face toward the same direction as the
front of the Base. Secure the Side Panel (B) in place by engaging two Cam Locks (1) (Refer to page 3
on Cam Lock system operation supplement).
5. Repeat last step to combine the other Side Panel (B) and the Base (E) together.
3
3
1
1
1
E
B
B
M8 x 30 mm Wood Dowel
(4 used in this step)
③
Cam Lock
(4 used in this step)
①

Model # AVCBEC60-SMB
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Manufacturing Page 7 Factory No. 16086
Assembly Instructions
6. Insert two Wood Dowels (3) into the inner holes on the bottom edge of each Partition Panel (C and D)
and fasten them to the Base (E) with four M4 x 40 mm Wood Screws (5), as shown. Make sure the
threaded inserts for Cable Wheel on the Partition Panels (C and D) face the back of the unit.
NOTE: Press the Partition Panels (C and D) to the Base (E) while tightening the screws.
FRONT
E
B
B
C
D
5
5
3
3
FRONT
M4 x 40 mm Wood Screw
(4 used in this step)
⑤
M8 x 30 mm Wood Dowel
(4 used in this step)
③

Model # AVCBEC60-SMB
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Manufacturing Page 8 Factory No. 16086
Assembly Instructions
7. Insert eight Wood Dowels (3) into the inner holes on the top edge of Side Panels (B) and Partition
Panels (C and D).
8. Position the Top Panel (A) onto the inserted Wood Dowel (3) making sure the back egde are even with
each other. Attach the Top Panel (A) in place by engaging eight Cam Locks (1). As shown.
1
1
1
3
3
3
3
3
3
B
C
D
B
A
1
1
M8 x 30 mm Wood Dowel
(8 used in this step)
③
Cam Lock
(8 used in this step)
①

Model # AVCBEC60-SMB
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Manufacturing Page 9 Factory No. 16086
Assembly Instructions
9. Stand the assembled unit upright.
10. Now, go back and securely tighten all the Cam Locks and Wood Screws. Make sure all the parts are
tight and there are no gaps between the pieces. This will help keep the unit square.
11. Using the pilot holes as a guide, align and attach the Back Panel (I) to the assembled unit by using
twenty-four 16 mm Washer Head Screws (4) through the drilled holes on the Back Panel and screw into
place. Make sure that the overlaps on the panels are even all the way around.
NOTE:We recommend attaching back panel with the screws at the corners first.
4
UP
I
I
I
A
B
B
D
C
A
E
M3.5 x 16 mm Washer Head Screw
(24 used in this step)
④

Model # AVCBEC60-SMB
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Manufacturing Page 10 Factory No. 16086
Assembly Instructions
12. Attach two Cable Wheels (J) to the threaded inserts on the back side of Partition Panels (C and D) with
four 3/4” Bolts (8). You can use the Cable Wheels to organize your cables and cords.
Ø1/4" x 3/4" Bolt
(4 used in this step)
⑧
J
8
J
I