YOKOGAWA Vigilantplant NFBU200-S Series User manual

User’s
Manual ASIU
Analyzer Server Interface Unit
Software
IM 11B06F01-01E
IM 11B06F01-01E
4th Edition

i
IM 11B06F01-01E
Introduction
Thank you for purchasing the ASIU Analyzer Server Interface Unit Software.
ASIU Analyzer Server Interface Unit is the software to communicate with DCS and to make the
data storage and the maintenance of the eld analyzer/sensor on a PC by inputting their informa-
tion (Analog and Digital) except GC into the I/O unit (FCN) Connected by the ANABUS network.
This manual describes the basic method of operating the ASIU.
For how to operate GC8000 or GC1000 MarkII, refer to their corresponding user’s manuals.
lApplicatable Readers
The description of the installation method assumes that the reader has a basic knowledge of
hardware and software that is necessary for installing the ASIU, and Windows as well.
For further details of Windows, refer to the respective manuals.
lContents of the Package
The contents of the package are as follows. Check the contents of your package.
• ASIU installation disc
• ASIU User’s Manual (this manual)
4th Edition : Nov. 22, 2011-00
Media No. IM 11B06F01-01E 4th Edition : Nov. 2011 (YK)
All Rights Reserved Copyright © 2006, Yokogawa Electric Corporation

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IM 11B06F01-01E
Safety Precautions
• In order to protect the system controlled by the product and the product itself and ensure
safe operation, observe the safety precautions described in this user’s manual. We assume
no liability for safety if users fail to observe these instructions when operating the product.
• Modication of the product is strictly prohibited.
nNotes on Handling User’s Manuals
• Please hand over the user’s manuals to your end users so that they can keep the user’s
manuals on hand for convenient reference.
• Please read the information thoroughly before using the product.
• The purpose of these user’s manuals is not to warrant that the product is well suited to any
particular purpose but rather to describe the functional details of the product.
• No part of the user’s manuals may be transferred or reproduced without prior written con-
sent from YOKOGAWA.
• YOKOGAWA reserves the right to make improvements in the user’s manuals and product at
any time, without notice or obligation.
• If you have any questions, or you nd mistakes or omissions in the user’s manuals, please
contact our sales representative or your local distributor.
nWarning and Disclaimer
The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor respon-
sibility to any person or entity with respect to any direct or indirect loss or damage arising from
using the product or any defect of the product that YOKOGAWA can not predict in advance.
nNotes on Software
• YOKOGAWA makes no warranties, either expressed or implied, with respect to the soft-
ware’s merchantability or suitability for any particular purpose, except as specied in the
terms of warranty.
• This product may be used on a machine only. If you need to use the product on another
machine, you must purchase another product.
• It is strictly prohibited to reproduce the product except for the purpose of backup.
• Store the CD-ROM (the original medium) in a safe place.
• It is strictly prohibited to perform any reverse-engineering operation, such as reverse compi-
lation or reverse assembling on the product.
• No part of the product may be transferred, converted or sublet for use by any third party,
without prior written consent from YOKOGAWA.
4th Edition : Nov. 22, 2011-00

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Documentation Conventions
nSymbol Marks
Throughout this user’s manual, you will nd several different types of symbols are used to identify
different sections of text. This section describes these icons.
NOTE
Identies important information required to understand operations or functions.
TIP
Identies additional information.
SEE ALSO
Identies a source to be referred to.
HELP !
Indicates text describing the action to be taken when a message or indication is displayed
during an operation.
nKeyboard Inscriptions
Keyboard operations are indicated in this manual as shown in the following example.
(Inscription example)
[Shift] + [F1]
(Meaning)
Indicates that the operator must press the [F1] key while pressing the [Shift] key.
nMenu Inscriptions
Menu operations are indicated in this manual as shown in the following example.
(Inscription example)
Click on [Connect] in the [System] menu.
(Meaning)
Click on the [System] menu, then click on the [Connect] command.
nDrawing Conventions
Some drawings may be partially emphasized, simplied, or omitted, for the convenience of de-
scription.
Some screen images depicted in the user’s manual may have different display positions or
character types (e.g., the upper / lower case). Also note that some of the images contained in this
user’s manual are display examples.
4th Edition : Nov. 22, 2011-00

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Copyright and Trademark Notices
nAll Rights Reserved
The copyrights of the programs and on-line manual contained in the CD-ROM are reserved.
The on-line manual is protected by the PDF security from modication, however, it can be output
via a printer. Printing out the on-line manual is only allowed for the purpose of using the product.
When using the printed information of the on-line manual, check if the version is the most recent
one by referring to the CD-ROM’s version.
No part of the on-line manual may be transferred, sold, distributed (including delivery via a com-
mercial PC network or the like), or registered or recorded on video tapes.
nTrademark Acknowledgments
• Microsoft, Windows and Windows NT are either registered trademarks or trademarks of
Microsoft Corporation in the United States and/or other countries.
• Ethernet is a registered trademark of XEROX Corporation.
• Modbus is a registered trademark of Schneider Electric SA.
• All other company and product names mentioned in this user’s manual are trademarks or
registered trademarks of their respective companies.
• We do not use TM or ® mark to indicate those trademarks or registered trademarks in this
user’s manual.
4th Edition : Nov. 22, 2011-00

Toc-1
IM 11B06F01-01E
ASIU
Analyzer Server Interface Unit
Software
4th Edition : Nov. 22, 2011-00
CONTENTS
IM 11B06F01-01E 4th Edition
Introduction ..............................................................................................................i
Safety Precautions..................................................................................................ii
Documentation Conventions................................................................................iii
Copyright and Trademark Notices .......................................................................iv
1. Outline ....................................................................................................... 1-1
2. Conguration............................................................................................ 2-1
2.1 Hardwareconguration ................................................................................... 2-1
2.2 Softwareconguration..................................................................................... 2-1
3. Functions .................................................................................................. 3-1
3.1 I/O card ............................................................................................................... 3-1
3.2 Alarm information ............................................................................................. 3-2
3.3 Modbus interface table..................................................................................... 3-2
4. Engineering............................................................................................... 4-1
4.1 Installation ......................................................................................................... 4-1
4.1.1 Preparation ........................................................................................ 4-1
4.1.2 Initial setting ....................................................................................... 4-1
4.2 Modicationwork ............................................................................................. 4-3
4.3 Supplement ....................................................................................................... 4-4
4.3.1 Modication of IP addressing setting ................................................. 4-4
4.3.2 Modication of serial port setting ....................................................... 4-8
5. OPC DA 2.0 Interface................................................................................ 5-1
5.1 SystemConguration ...................................................................................... 5-1
5.2 Software Required ............................................................................................ 5-1
5.3 Installation and Settings .................................................................................. 5-1
5.4 Update rate ........................................................................................................ 5-1
5.5 List of OPC Data Names................................................................................... 5-2
Revision Information ...............................................................................................i

<1. Outline> 1-1
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1. Outline
ASIU is a component designed for Ethernet analyzer bus system. It is realized with the I/O unit
software on FCN hardware.
ASIU is equipped max. 3 sets of I/O card and transfer I/O information to outside by two type inter-
faces: Modbus TCP Ethernet one port and Modbus RTU serial.
Modbus mapping is realized with address table and programming is not necessary.
FCN is described as ASIU is in this document.
F0101.ai
Ethernet (Redundancy is available)
Modbus TCP
Serial
Modbus RTU
AI
DO
DI
CPU
Power
Empty slot
Space
Figure1.1 SystemConguration
Network : Ethernet (Redundancy is available. Port-1 is used on the single communication),
Serial (RS-232C)
Power card: Single
CPU card : Single
DI card : 1 pc (Read up to 16 points)
DO card : 1 pc (Read and write up to 16 points)
AI card : 1 pc (Read and write up to 16 points)
4th Edition : Nov. 22, 2011-00

  <2.Conguration> 2-1
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2. Conguration
This chapter explains the conguration of the hardware and software of STARDOM FCN re-
quired for ASIU.
Refer to the General Specications of STARDOM for details of each item.
2.1 Hardwareconguration
The following type FCN is required for the ASIU.
l SpecicationCode
Specify these codes when ordering.
Model Name Item Remarks
NFBU200-S□□ Base module
NFCP100-S0□ CPU module
NFPW441-1□ Power module 100 to 120 V AC
NFPW442-1□ Power module 220 to 240 V AC
NFPW444-1□ Power module 24 V DC
NFDV151 Digital input module 32 points, 24 V DC
NFDV551 Digital output module 32 points, 24 V DC
NFDR541 Relay output module 16 points, 24 to 110 V DC /100 to 240 V AC
NFAI135 Analog input module 4 to 20 mA, 8 points, channel isolation
NFAI143 Analog input module 4 to 20 mA, 16 points, system isolation
NFDCV01 Dummy cover Cover for empty I/O module
NFDCV02 Dummy cover Cover for empty power module
2.2 Softwareconguration
ASIU
Model SufxCode Option Code Description
ASIU ....................................... .................... Software Package
Function -A01 .................... Standard
Language E
J
....................
....................
English
Japanese
___ -N .................... Always "-N"
___ N.................... Always "N"
ASIU requires the license and software shown below.
License Code Item Remarks
NT711AJ-LS05A FCN/FCJ basic software license
for single CPU without Java
It is supplied by a system card.
NT8035J-LW11A Modbus communication portfolio
license
The license number is indicated
on the order ID sheet.
4th Edition : Nov. 22, 2011-00

  <2.Conguration> 2-2
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The following software is required as an engineering tool.
CD-ROM Code Item Remarks
NT203AJ-PC11E Resource congurator It is supplied by CD ROM.
Loading a license for installation
Modication of IP address
4th Edition : Nov. 22, 2011-00

<3. Functions> 3-1
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3. Functions
ASIU has the following functions.
1. Access the I/O cards (DI read, DO write and read back, AI read)
2. Creating the alarm information
3. Interface to DCS through Modbus RTU Slave or Modbus TCP Server
3.1 I/O card
ASIU accesses the I/O card such as DI, DO and AI attached on the FCN to read and write the
data periodically.
Scan interval: 100 msec.
The slots which is not assign the I/O on the resource congurator are not made a read and write,
even IOP check.
lDI card
Max. 16 points of the digital inputs are read periodically.
lDO card
Max. 16 points of the digital output are written and read back the output status periodically.
lAI card
Max. 16 points of the analog data is read periodically.
Data type: Real number
Range: 0.0 to 1.0
Accuracy: It follows the specication of each module used. Refer to the GS of the relevant ana-
log card.
Input signal AI IOP
106.3 % or more 1.0 1
100 to 106.3 % 1.0 0
0 to 100 % 0.0 to 1.0 0
-6.3 to 0 % 0.0 0
-6.3 % or less 0.0 1
The value of the analog data which is not assigned on the resource congurator is always 0, and
the IOP is also 0.
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<3. Functions> 3-2
IM 11B06F01-01E
3.2 Alarm information
ASIU checks the status of I/O and power card, and the following alarm information is provided on
Modbus interface as Boolean data.
Main power failure, 24 V DC power failure, I/O module failure
3.3 Modbus interface table
ASIU has the function of Modbus TCP Server and Modbus RTU slave at the same time, and
indicate DI, DO, AI and the alarm information on the specic address by mapping. The writing
command to DO is also set on the specic address by Modbus interface.
Modbus interface table
Function Function
Code
BIT/WORD Maximumdatabyaccessinone
communication packet.
Read coil status 1 (0x01) BIT 2000 bits
Read input relay status 2 (0x02) BIT 2000 bits
Read holding registers 3 (0x03) WORD 125 words
Read input registers 4 (0x04) WORD 125 words
Write coil 5 (0x05) BIT 1 bit
Write single register 6 (0x06) WORD 1 word
Loopback test 8 (0x08) WORD 1 word
Write multiple coils 15 (0x0F) BIT 800 bits
Write multiple registers 16 (0x10) WORD 100 words
Read device ID * 43 (0x2B) ASCII string
*: Device ID consists of vendor, product code and revision number.
Vendor : “YOKOGAWA”
Product: ”ASIU”
REVISION: “1.01.01” (example)
l MaxnumberofClient
When Modbus TCP Server is used, up to 4 clients (DCS) can be connected at the same time.
When the multiple clients request the same command, the last requested command in the action
internval of ASIU is accepted.
lUpdate Interval
The Modbus data is updated every 100 msec for DI, DO, AI and all alarm information.
lSerial Port
RS-232C COM port on CPU card is used for Modbus RTU.
lMonitoring Time
When there is no command from a client as a Modbus TCP server within 30 sec, the communica-
tion is cut off.
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<3. Functions> 3-3
IM 11B06F01-01E
Coil (00001 to 09999)
Data Address Description
DO ON com-
mand
00101 to 00116 A 1 is set when DO001 to DO016 is ON. The coil is back to 0 auto-
matically after setting a 1.
DO OFF com-
mand
00201 to 00216 A 1 is set when DO001 to DO016 is OFF. The coil is back to 0 auto-
matically after setting a 1.
Input relay (10001 to 19999)
Data Address Description
ASIU normal 10001 Neither Power Failure, I/O module error nor IOP status happens. All
of the address from 12001 to 12199 has 0 values.
ASIU error 10002 Either Power Failure, I/O module error or IOP status happens. One of
the addresses from 12001 to 12199 has 1 value.
DI (Digital
Input) read
10301 to 10316 DI01 to DI16
DO (Digital
Output) read
10401 to 10416 DO16 to DO16
Power Failure 12001
12002
A 1 is displayed when Main Power is failed.
A 1 is displayed when 24 V DC Power is failed.
I/O module
error
12011 to 12014 A 1 is displayed when the module is failed. The address is followed
the location of the I/O module. From left to right, 11, 12, 13 and 14 is
applied.
AI IOP status 12101 to 12116 It corresponds to AI01 to AI16. A 1 is displayed when it is IOP status.
Input register (30001 to 39999)
Data Address Description
AI read (Real
data)
30401 to 30432 The average value during 1 second with 10 scans times. However
when it is IOP status, IOP value, which is 0 or 1, is displayed. When
real number format is selected, the data is displayed with 2 words
address.
The data range is 0.0 to 1.0
AI read (9999) 30501 to 30516 The average value during 1 second with 10 scans times. However
when it is IOP status, IOP value, which is 0 or 9999, is displayed. It
means data normalized by 9999 (Scaling Coefcient).
The data range is 0 to 9999
AI read (65535) 30601 to 30616 The average value during 1 second with 10 scans times. However
when it is IOP status, IOP value, which is 0 or 65535, is displayed. It
means data normalized by 65535 (Scaling Coefcient).
The data range is 0 to 65535
Holding register (40001 to 49999)
Data Address Description
Not used
lAccess to the address not listed or mapped
Access to the address that is not shown on the table or not mapped does not generate an error.
However, the value of data is uncertain.
DCS can write on coil or holding register of ASGW that is not dened, however ASGW does not
write it on analyzers and the written data is kept on ASIU until turning off.
4th Edition : Nov. 22, 2011-00

<4. Engineering> 4-1
IM 11B06F01-01E
4. Engineering
ASIUrequirestheengineeringatinstallation,andmodication.
The install procedure of FCN is referred to “STARDOM FCN/FCJ Software Installation” (IM
34P02Q91-01E), and “STARDOM FCN/FCJ Guide” (IM 34P02Q01-01E).
4.1 Installation
This section explains the setup of FCN, license registration, loading of the application software,
initializing of IP address and assignment of I/O cards.
4.1.1 Preparation
lInstallation of the engineering tool
Install the resource congurator software from CD-ROM (NT203AJ-PC11E) to PC.
Resource congurator software is an engineering tool for STARDOM FCN/FCJ.
lInstallation of the ASIU software
Set the ASIU application software CD on PC.
Uncompress the following compressed le on PC.
(CD Drive)/ASIU/INSTALL_ASIU.ZIP
Conrm the following folder is created.
[Uncompressed folder]/INSTALL_ASIU
4.1.2 Initial setting
l Loadingthelicensele
Download the FCN license le from the STARDOM license publishing web site.
Refer to D1. License in “STARDOM FCN/FCJ Guide (IM 34P02Q01-01E) about the license.
4th Edition : Nov. 22, 2011-00

<4. Engineering> 4-2
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lSetting the system card
Set the system compact ash card for FCN to PC by USB adaptor.
Run the following batch le.
[Uncompressed folder]/INSTALL_ASIU/install_ASIU.bat
This batch le sets the ASIU application and system setting le on the system card.
System setting le includes initial IP address setting.
The initial IP address can be changed later.
After writing, the system card set on the CPU card of FCN, and turn on the FCN.
Initial IP address = 192.168.1.101
NOTE
Do not format the system compact ash card. The card becomes invalid and new one is required.
l Initializingwithresourcecongurator
The method of initial setting operation with resource congurator is described on the instruction
manual of FCN.
The work ow is described in this chapter. However, refer to the instruction manual for details of
each operation.
(1) Setting the IP address
Refer to 4.3.1 Modication of IP address.
(2) Downloading the license le
Download the license le that is loaded from the STARDOM web site to ASIU with the re-
source congurator.
Refer to on-line help of resource congurator.
(3) Setting the network
Specify the Ethernet connection for ASIU if it is single or duplex.
Ethernet of ASIU has dual or single type and dual type has duplex and separated mode.
After completing the above 3 items, download the information by [File] - [Download].
Reboot the ASIU by pressing Reset button or Web browser. After starting ASIU conrm that
the IP address is correct by ping command of PC.
(4) Assignment of I/O terminal and application
ASIU application reads the data to access Device Label, which is DI variable, DO variable
and AI variable. It is accessible by assignment of Device Label into I/O terminal. The Device
Label has no relation with I/O terminal at the initial installation. Refer to 4.2.1 Assignment of
I/O terminal.
(5) Setting the serial port
In the case of Modbus RTU, the communication parameters should be adjusted to a con-
nected device.
Refer to 4.3.2 Modication of serial port setting.
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<4. Engineering> 4-3
IM 11B06F01-01E
4.2 Modicationwork
There are 2 modication works at site. One is to change of IP address and the other is to change
an assignment of I/O terminal. Here explains how to change the assignment of I/O terminal. This
work requires the resource congurator.
nAssignment of I/O terminal
ASIU application accesses Device Label, which is DI variable, DO variable and AI variable. It is
accessible by assignment of Device Label into I/O terminal. This assignment work is executed
after the following works are completed. Loading of ASIU application and the license, and setting
of IP address.
The following Device Label in the table is dened in an ASIU. Assign these Device Label into I/O
module terminal by resource congurator.
Signal Device label Data Range Description
Analog input ASIU_AI_01
ASIU_AI_02
:
ASIU_AI_16
0.0 - 1.0
0.0 - 1.0
:
0.0 - 1.0
Correspond to AI01 in Modbus table
Correspond to AI02 in Modbus table
:
Correspond to AI16 in Modbus table
Degital input ASIU_DI_01
ASIU_DI_02
:
ASIU_DI_16
_____
Correspond to DI01 in Modbus table
Correspond to DI02 in Modbus table
:
Correspond to DI16 in Modbus table
Degital output ASIU_DO_01
ASIU_DO_02
:
ASIU_DO_16
_____
Correspond to DO01 in Modbus table
Correspond to DO02 in Modbus table
:
Correspond to DO16 in Modbus table
(1) Start Resource Congurator
Connect ASIU to a PC for operation by Ethernet. Turn on ASIU and start Resource Congu-
rator on the PC.
(2) Connect to ASIU
Press Connect at Menu bar, and then input IP address of ASIU. The information inside ASIU
is uploaded from ASIU and displayed.
(3) Verify the project
Display the project information in the uploaded one from ASIU, and then conrm that the
project name is "ASIU". When the project name is different, re-execute the setting of system
card at Initial Setting of ASIU.
4th Edition : Nov. 22, 2011-00

<4. Engineering> 4-4
IM 11B06F01-01E
4.3 Supplement
ThischapterexplainshowtochangetheIPaddressofASIU.
The tool software that is shown below needs to be installed on PC.
CD-ROM Code Item
NT203AJ-PC11E Resource congurator
4.3.1 ModicationofIPaddressingsetting
nPreparation of PC
Connect the PC on which resource congurator software is installed to FCN with Ethernet
nStarting the ASIU on the IP address setting mode
There are two methods of starting the FCN on the IP address setting mode.
One is use of web browser on PC, the other is use of switches on CPU module.
Select one depending on the location of FCN.
During the IP address setting mode, LEDs on CPU module of FCN are indicated as follows.
HRDY: Flashing quickly
RDY: Flashing slowly
CTRL: Not lit
To release this mode, press the RESET button or turn off the power.
lMethod of use the switch on CPU module of FCN
(1) Turn on FCN, or press “RESET” button.
(2) FCN starts and during the “HRDY” and “RDY” LED are ashing rapidly (about for two sec-
onds), press “SHUTDOWN” button once.
(3) FCN starts on IP address setting mode.
lMethod of use web browser on PC.
(1) Access to the URL
URL = http://FCJ’s IP address/MNT
User Account = “stardom”
Password = “YOKOGAWA”
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<4. Engineering> 4-5
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(2) Click the Maintenance Menu
(3) Click the Reboot
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<4. Engineering> 4-6
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(4) Select the Reboot (IP Address Setting Mode) and press “OK”
FCN restarts on IP address setting mode.
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<4. Engineering> 4-7
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nSetting IP address
Start the resource congurator software on PC and wait for a message “A new controller is con-
nected”.
When the message appears, select the “Setting IP Address” on “File” menu.
IP address, Subnet mask, Gateway and Time zone parameters are set on this dialogue window.
Reboot the FCN after the setting.
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<4. Engineering> 4-8
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4.3.2 Modicationofserialportsetting
In the case of using the Modbus RTU as external interface of ASIU, this operation is required.
ASIU has two communication ports and all initial setting data are as follows.
Baudrate =9600
DataBitLength =8
StopBitLength =1
Parity =NONE
After FCN mode is changed to maintenance mode, the communication port is set with the main-
tenance window on web browser.
Refer to the guide of STARDOM FCN/FCJ (IM 34P02Q01-01E) about the method of modica-
tion.
Setting parameters are “COM1 Port Setting File” or “COM2 Port Setting File”.
4th Edition : Nov. 22, 2011-00