ABB Terra Gateway Pro User manual

—
Installation Manual
Terra Gateway Pro
© Copyright ABB. All rights reserved

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Copyright
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright ® ABB EV Infrastructure. All rights reserved.

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Contents
1About this document .........................................................................................................................5
1.1 Function of this document.................................................................................................................5
1.2 Target group..........................................................................................................................................5
1.3 Revision history.....................................................................................................................................5
1.4 Language................................................................................................................................................5
1.5 Illustrations............................................................................................................................................5
1.6 Units of measurement.........................................................................................................................5
1.7 Typographical conventions ................................................................................................................5
1.8 How to use this document .................................................................................................................5
1.9 General symbols and signal words...................................................................................................6
1.10 Special symbols for warnings and dangers....................................................................................7
1.11 Colors of lines in schematic drawings ............................................................................................8
1.12 Related documents ..............................................................................................................................8
1.13 Manufacturer and contact data ........................................................................................................8
1.14 Abbreviations ........................................................................................................................................9
1.15 Terminology...........................................................................................................................................9
2Safety................................................................................................................................................. 11
2.1 Liability ................................................................................................................................................. 11
2.2 General safety instructions.............................................................................................................. 11
2.3 Required qualification for the installation person...................................................................... 11
2.4 Discard parts or the Terra Gateway Pro ........................................................................................12
2.5 Cybersecurity disclaimer ..................................................................................................................12
3Description........................................................................................................................................ 13
3.1 Intended use ........................................................................................................................................13
3.2 Type plate.............................................................................................................................................13
3.2.1 ABB product identification .............................................................................................14
3.3 Hardware overview.............................................................................................................................14
3.3.1 Led status (Power, CFast, Link, Run) ............................................................................15
3.4 Network overview...............................................................................................................................15
4Pre-Installation ................................................................................................................................. 16
4.1 Pre-installation procedure (site planning)....................................................................................16
4.2 Prepare place for installation...........................................................................................................16
4.2.1 Ambient conditions..........................................................................................................16
4.2.2 Mechanical requirements................................................................................................16
4.2.3 Drilling template ............................................................................................................... 17
4.2.4 Spacing for air circulation...............................................................................................18
4.2.5 Electrical installation........................................................................................................19
4.2.6 Network requirements.................................................................................................... 20
5Inspection and transport................................................................................................................. 23
5.1 Transport of Terra Gateway Pro to the site..................................................................................23
5.2 Inspect the Terra Gateway Pro on delivery ...................................................................................23
6Installation ........................................................................................................................................24
6.1 Mechanical installation..................................................................................................................... 24
6.2 Electrical installation ........................................................................................................................ 24
6.2.1 Wiring ................................................................................................................................. 24
6.2.2 Installing screw clamp terminal block 0TB103.9....................................................... 24
6.2.3 Installing cage clamp terminal block 0TB103.91........................................................25
6.2.4 Connecting the power supply to a TGP .......................................................................25

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6.3 Network data cables......................................................................................................................... 26
7Prepare for commissioning .............................................................................................................26
7.1 Test internet connectivity................................................................................................................ 26
8Technical data...................................................................................................................................28
8.1 Parts included in delivery................................................................................................................. 28
8.2 Required tools for installation........................................................................................................ 28
8.3 Required parts for installation ....................................................................................................... 28
8.4 Cable specifications.......................................................................................................................... 28
8.4.1 Power cable ....................................................................................................................... 28
8.4.2 Data cable.......................................................................................................................... 29
8.5 Electrical specification..................................................................................................................... 29
8.6 Dimensions ......................................................................................................................................... 29
8.7 Environment........................................................................................................................................ 30
8.8 Certifications.......................................................................................................................................31
8.9 References............................................................................................................................................31

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1About this document
1.1 Function of this document
The document is only applicable for this Terra Gateway Pro.
The document gives the information that is necessary to install the device.
1.2 Target group
The document is intended for qualified installation persons.
For a description of the required qualifications, refer to section 2.3.
1.3 Revision history
Version
Date
Description
001
17-06-2022
Initial version
1.4 Language
The original instructions of this document are in English (EN-US). All other language versions are
translations of the original instructions.
1.5 Illustrations
It is not always possible to show the configuration of your site. The illustrations in this document
show a typical setup. They are for instruction and description only.
1.6 Units of measurement
SI units of measurement (metric system) are used. If necessary, the document shows other units
between parentheses ( ) or in separate columns in tables.
1.7 Typographical conventions
The lists and steps in procedures have numbers (123) or letters (abc) if the sequence is important.
1.8 How to use this document
1. Make sure that you know the structure and contents of this document.
2. Read the safety chapter and make sure that you know all the instructions.
3. Do the steps in the procedures fully and in the correct sequence.
4. Keep the document in a safe location that you can easily access. This document is a part
of the Terra Gateway Pro.

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1.9 General symbols and signal words
Signal word
Description
Symbol
Danger
If you do not follow the instruction, this
can cause injury or death.
Refer to section 1.10
Warning
If you do not obey the instruction, this
can cause injury.
Refer to section 1.10
Caution
If you do not obey the instruction, this
can cause damage to the TGP or to
property.
Note
A note gives more data, to make it easier
to do the steps, for example.
-
Information about the condition of the TGP be-
fore you start the procedure
-
Requirements for personnel for a procedure.
-
General safety instructions for a procedure.
-
Information about spare parts that are neces-
sary for a procedure.
-
Information about support equipment that is
necessary for a procedure.
-
Information about supplies (consumables) that
are necessary for a procedure.

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-
Make sure that the power supply to the
TGP is disconnected.
-
Electrotechnical expertise is required,
according to the local rules.
-
Alternating current supply.
Note: It is possible that not all symbols or signal words are present in this docu-
ment.
1.10 Special symbols for warnings and dangers
Symbol
Risk type
General risk
Hazardous voltage that gives risk of electrocution.
Risk of pinching or crushing of body parts.
Rotating parts that can cause risk of entrapment.
Hot surface that gives the risk of burn injuries.

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Note: It is possible that not all symbols are present in this document.
1.11 Colors of lines in schematic drawings
Lines
Description
DC power connection
Grounding connection
1.12 Related documents
Document name
Target group
Product datasheet
All target groups
Installation manual
Qualified installation person
Declaration of conformity (CE)
All target groups
1.13 Manufacturer and contact data
Manufacturer
ABB E-Mobility B.V.
Heertjeslaan 6
2629 JG Delft
The Netherlands
Contact data
ABB E-Mobility B.V. in your country can give you support on the TGP. You can find the contact data
here: https://new.abb.com/ev-charging

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1.14 Abbreviations
Acronym
Description
AC
Alternating Current
CE
European Conformity
CCS
Combined Charging System
DC
Direct Current
EMS
Energy Management System
EV
Electric Vehicle
EVSE
EV Supply Equipment
FIFO
First In First Out
HMI
Human Machine Interface
HW
Hardware
IPC
Industrial PC
I/O
Input/output
LVS
Low Voltage Switchgear
OPC UA
Open Platform Communications Unified Architecture
PLC
Programmable Logic Controller
POC
Point of Connection
PPE
Personal protective equipment
SOC
State of Charge
SW
Software
TGP
Terra Gateway Pro
Note: It is possible that not all abbreviations are present in this document.
1.15 Terminology
Term
Description
Charger OPC UA
Protocol used by the Charge post to enable a local interface for
energy/load management.

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Contractor
Third party that the owner or site operator hires to do engineer-
ing, civil and electrical installation work.
Grid provider
Company that is responsible for the transport and distribution of
electricity.
Local rules
All rules that apply to the Terra Gateway Pro during the entire
lifecycle of the Terra Gateway Pro. The local rules also include the
national laws and regulations.
Owner
Legal owner of the hardware.
Site operator
Entity that is responsible for the day-to-day control of the charg-
ing site. The site operator does not have to be the owner.
Note: It is possible that not all terms are present in this document.