ABB Terra Gateway Pro User manual

—
Installation Manual
Terra Gateway Pro
© Copyright ABB. All rights reserved

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Copyright
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright ® ABB EV Infrastructure. All rights reserved.

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Contents
1About this document .........................................................................................................................5
1.1 Function of this document.................................................................................................................5
1.2 Target group..........................................................................................................................................5
1.3 Revision history.....................................................................................................................................5
1.4 Language................................................................................................................................................5
1.5 Illustrations............................................................................................................................................5
1.6 Units of measurement.........................................................................................................................5
1.7 Typographical conventions ................................................................................................................5
1.8 How to use this document .................................................................................................................5
1.9 General symbols and signal words...................................................................................................6
1.10 Special symbols for warnings and dangers....................................................................................7
1.11 Colors of lines in schematic drawings ............................................................................................8
1.12 Related documents ..............................................................................................................................8
1.13 Manufacturer and contact data ........................................................................................................8
1.14 Abbreviations ........................................................................................................................................9
1.15 Terminology...........................................................................................................................................9
2Safety................................................................................................................................................. 11
2.1 Liability ................................................................................................................................................. 11
2.2 General safety instructions.............................................................................................................. 11
2.3 Required qualification for the installation person...................................................................... 11
2.4 Discard parts or the Terra Gateway Pro ........................................................................................12
2.5 Cybersecurity disclaimer ..................................................................................................................12
3Description........................................................................................................................................ 13
3.1 Intended use ........................................................................................................................................13
3.2 Type plate.............................................................................................................................................13
3.2.1 ABB product identification .............................................................................................14
3.3 Hardware overview.............................................................................................................................14
3.3.1 Led status (Power, CFast, Link, Run) ............................................................................15
3.4 Network overview...............................................................................................................................15
4Pre-Installation ................................................................................................................................. 16
4.1 Pre-installation procedure (site planning)....................................................................................16
4.2 Prepare place for installation...........................................................................................................16
4.2.1 Ambient conditions..........................................................................................................16
4.2.2 Mechanical requirements................................................................................................16
4.2.3 Drilling template ............................................................................................................... 17
4.2.4 Spacing for air circulation...............................................................................................18
4.2.5 Electrical installation........................................................................................................19
4.2.6 Network requirements.................................................................................................... 20
5Inspection and transport................................................................................................................. 23
5.1 Transport of Terra Gateway Pro to the site..................................................................................23
5.2 Inspect the Terra Gateway Pro on delivery ...................................................................................23
6Installation ........................................................................................................................................24
6.1 Mechanical installation..................................................................................................................... 24
6.2 Electrical installation ........................................................................................................................ 24
6.2.1 Wiring ................................................................................................................................. 24
6.2.2 Installing screw clamp terminal block 0TB103.9....................................................... 24
6.2.3 Installing cage clamp terminal block 0TB103.91........................................................25
6.2.4 Connecting the power supply to a TGP .......................................................................25

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6.3 Network data cables......................................................................................................................... 26
7Prepare for commissioning .............................................................................................................26
7.1 Test internet connectivity................................................................................................................ 26
8Technical data...................................................................................................................................28
8.1 Parts included in delivery................................................................................................................. 28
8.2 Required tools for installation........................................................................................................ 28
8.3 Required parts for installation ....................................................................................................... 28
8.4 Cable specifications.......................................................................................................................... 28
8.4.1 Power cable ....................................................................................................................... 28
8.4.2 Data cable.......................................................................................................................... 29
8.5 Electrical specification..................................................................................................................... 29
8.6 Dimensions ......................................................................................................................................... 29
8.7 Environment........................................................................................................................................ 30
8.8 Certifications.......................................................................................................................................31
8.9 References............................................................................................................................................31

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1About this document
1.1 Function of this document
The document is only applicable for this Terra Gateway Pro.
The document gives the information that is necessary to install the device.
1.2 Target group
The document is intended for qualified installation persons.
For a description of the required qualifications, refer to section 2.3.
1.3 Revision history
Version
Date
Description
001
17-06-2022
Initial version
1.4 Language
The original instructions of this document are in English (EN-US). All other language versions are
translations of the original instructions.
1.5 Illustrations
It is not always possible to show the configuration of your site. The illustrations in this document
show a typical setup. They are for instruction and description only.
1.6 Units of measurement
SI units of measurement (metric system) are used. If necessary, the document shows other units
between parentheses ( ) or in separate columns in tables.
1.7 Typographical conventions
The lists and steps in procedures have numbers (123) or letters (abc) if the sequence is important.
1.8 How to use this document
1. Make sure that you know the structure and contents of this document.
2. Read the safety chapter and make sure that you know all the instructions.
3. Do the steps in the procedures fully and in the correct sequence.
4. Keep the document in a safe location that you can easily access. This document is a part
of the Terra Gateway Pro.

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1.9 General symbols and signal words
Signal word
Description
Symbol
Danger
If you do not follow the instruction, this
can cause injury or death.
Refer to section 1.10
Warning
If you do not obey the instruction, this
can cause injury.
Refer to section 1.10
Caution
If you do not obey the instruction, this
can cause damage to the TGP or to
property.
Note
A note gives more data, to make it easier
to do the steps, for example.
-
Information about the condition of the TGP be-
fore you start the procedure
-
Requirements for personnel for a procedure.
-
General safety instructions for a procedure.
-
Information about spare parts that are neces-
sary for a procedure.
-
Information about support equipment that is
necessary for a procedure.
-
Information about supplies (consumables) that
are necessary for a procedure.

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-
Make sure that the power supply to the
TGP is disconnected.
-
Electrotechnical expertise is required,
according to the local rules.
-
Alternating current supply.
Note: It is possible that not all symbols or signal words are present in this docu-
ment.
1.10 Special symbols for warnings and dangers
Symbol
Risk type
General risk
Hazardous voltage that gives risk of electrocution.
Risk of pinching or crushing of body parts.
Rotating parts that can cause risk of entrapment.
Hot surface that gives the risk of burn injuries.

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Note: It is possible that not all symbols are present in this document.
1.11 Colors of lines in schematic drawings
Lines
Description
DC power connection
Grounding connection
1.12 Related documents
Document name
Target group
Product datasheet
All target groups
Installation manual
Qualified installation person
Declaration of conformity (CE)
All target groups
1.13 Manufacturer and contact data
Manufacturer
ABB E-Mobility B.V.
Heertjeslaan 6
2629 JG Delft
The Netherlands
Contact data
ABB E-Mobility B.V. in your country can give you support on the TGP. You can find the contact data
here: https://new.abb.com/ev-charging

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1.14 Abbreviations
Acronym
Description
AC
Alternating Current
CE
European Conformity
CCS
Combined Charging System
DC
Direct Current
EMS
Energy Management System
EV
Electric Vehicle
EVSE
EV Supply Equipment
FIFO
First In First Out
HMI
Human Machine Interface
HW
Hardware
IPC
Industrial PC
I/O
Input/output
LVS
Low Voltage Switchgear
OPC UA
Open Platform Communications Unified Architecture
PLC
Programmable Logic Controller
POC
Point of Connection
PPE
Personal protective equipment
SOC
State of Charge
SW
Software
TGP
Terra Gateway Pro
Note: It is possible that not all abbreviations are present in this document.
1.15 Terminology
Term
Description
Charger OPC UA
Protocol used by the Charge post to enable a local interface for
energy/load management.

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Contractor
Third party that the owner or site operator hires to do engineer-
ing, civil and electrical installation work.
Grid provider
Company that is responsible for the transport and distribution of
electricity.
Local rules
All rules that apply to the Terra Gateway Pro during the entire
lifecycle of the Terra Gateway Pro. The local rules also include the
national laws and regulations.
Owner
Legal owner of the hardware.
Site operator
Entity that is responsible for the day-to-day control of the charg-
ing site. The site operator does not have to be the owner.
Note: It is possible that not all terms are present in this document.

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2Safety
2.1 Liability
The manufacturer is not liable to the purchaser of the Terra Gateway Pro or to third parties for dam-
ages, losses, costs or expenses incurred by the purchaser or third parties if any target group men-
tioned in the related documents does not obey the rules below:
• Obey the instructions in the related documents.
• Do not misuse or abuse the Terra Gateway Pro.
• Only make changes to the Terra Gateway Pro, if the manufacturer approves in writing of the
changes.
This Terra Gateway Pro is designed to be connected to and to communicate information and data
via a network interface. It is the sole responsibility of the owner to provide and continuously ensure
a secure connection between the Terra Gateway Pro and the network of the owner or any other
network.
The owner shall establish and maintain any appropriate measures (such as - but not limited to - the
installation of firewalls, application of authentication measures, encryption of data and installation
of anti-virus programs) to protect the Terra Gateway Pro, the network, its system and the interface
against any kind of security breaches, unauthorized access, interference, intrusion, leakage and/or
theft of data or information.
The manufacturer is not liable for damages and/or losses related to such security breaches, any
unauthorized access, interference, intrusion, leakage and/or theft of data or information.
2.2 General safety instructions
This document, the related documents and the warnings included do not replace the user’s respon-
sibility to use common sense when working on the Terra Gateway Pro.
Only carry on the procedures that the related documents show, and that the user is qualified for.
Obey the local rules and the instructions in this manual. If the local rules contradict the instructions
in this manual, the local rules will apply.
If and to the extent permitted by law, in case of inconsistency or contradiction, between any re-
quirements or procedure contained in this document and any such local rules, the user shall obey
the stricter between the requirements and procedures specified in this document and the local
rules.
2.3 Required qualification for the installation person
• The qualified installation engineer fully knows the TGP and its safe installation.
• The installation engineer is qualified according to the applicable local rules to do
the work.
• The qualified installation engineer obeys all local rules and the instructions in
the installation manual.

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• It is the responsibility of the owner of the EVSE to make sure that all qualified
installation engineers obey the local rules, the installation instructions, and the specifica-
tions of the EVSE.
• It is the responsibility of the installer to make sure to have all the required PPE according to
the local safety regulations and site conditions.
2.4 Discard parts or the Terra Gateway Pro
Obey the local rules to discard parts, packaging material of the Terra Gateway Pro.
2.5 Cybersecurity disclaimer
This product is designed to be connected to and to communicate information and data via a net-
work interface. It is customer's sole responsibility to provide and continuously ensure a secure con-
nection between the product and customer network or any other network (as the case may be).
Customer shall establish and maintain any appropriate measures (such as but not limited to the
installation of firewalls, application of authentication measures, encryption of data, installation of
anti-virus programs, etc) to protect the product, the network, its system and the interface against
any kind of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of
data or information.
ABB Ltd and its affiliates are not liable for damages and/or losses related to such security breaches,
any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

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3Description
3.1 Intended use
The Terra Gateway Pro is intended for the energy management for the site that has a cluster of ABB
DC chargers of EVs.
Terra Gateway Pro is meant for indoor operation, designed for places with no public access. The
properties of the electrical grid, ambient conditions and mechanical space must comply with the
technical data of the Terra Gateway Pro. Please refer to section 8.
3.2 Type plate
Each Terra Gateway Pro is assigned a device number with a unique serial number and QR code to
enable unique identification of the device. The product information includes additional data such
as product code, power data, certifications and safety notices.
No.
Label
Explanation
1
Manufacturer
Computer type and information about the power required for the
device.
2
Identification
Contains country of prodution, component manufacturer address
and MAC addresses of the installed Ethernet interfaces.
3
Certification
Contains all standards and certifications valid for the complete
system.
4
Safety notices
Contains safety notices for the complete system.

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5
ABB e-Mobility
product
identification
The adhesive label identifying ABB e-Mobility product name and
type. The serial number and QR code are for commissioning
purposes.
3.2.1 ABB product identification
1
Product name
ABB Terra Gateway Pro
Product code ABB6AGC106969
Serial number F0AC0169333
1
2
3
4
2
Product global code
3
Serial number of the device is shown here
4
QR code for commissioning
3.3 Hardware overview
The figure below depicts the Terra Gateway Pro and its physical interfaces.
No
Interface name
Description
1
Power 24 VDC
+24 VDC power supply
2
Functional ground connection
Grounding
3
USB2
USB interfaces
4
USB1
USB interfaces

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5
Power button
Power button
6
Power, CFast, Link, Run
LED status indicators
(refer to table Led status for
details)
7
ETH2
Ethernet 2 interface
8
CFast
CFast slot
9
Reset button
Reset button
10
ETH1
Ethernet 1 interface
11
Off/On
Termination resistor
12
L1, L2, L3
LED status indicators
13
IF option
ETH3 & ETH4 – not used
14
Monitor/Panel interface (configuration-
dependent)
Montior/Panel interface
15
Screw point for cable shield
16
Battery compartment on the underside
Battery compartment
3.3.1 Led status (Power, CFast, Link, Run)
LED
Color
Status
Explaination
Power
Green
On
Power supply ok
Red
On
The system is in power saving (standby) mode.
Blinking
The MTCX is running; the battery state is "BAD".
The system is in power saving (standby)
Red-Green
Blinking
Faulty or incomplete BIOS
CFast
Yellow
On
Indicates CFast access
Link
Yellow
On
Indicates an active SDL connection on the panel
connector
Blinking
An active SDL connection was interrupted due to
power loss of the panel
Run
Green
Blinking
Operating system is starting up.
On
Application running
Red
On
Application in service mode
Orange
Blinking
License violation has occurred.
3.4 Network overview
The table below lists the open ports that can be accessed via Terra Gateway Pro ethernet port.
Ports
Description
Function
22/tcp
SSH
Service and maintenance
5353/udp
mDNS

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4Pre-Installation
4.1 Pre-installation procedure (site planning)
Procedure
1. Verify the received shipment contains the TGP and is identified with ABB6AGC106969.
2. Refer to the required parts for installation in section 8.3 to prepare and order these items.
3. Make sure all components meet the requirements for the electrical installation. Refer to
section 4.2.
4. Design the local network architecture meeting the network requirements for the TGP. Re-
fer to section 4.2.
5. Refer to the cable specifications in section 8.4 to prepare and order these items.
6. Make sure that the cable slack for each cable is sufficient to guide the cables in the cabi-
net where the TGP is going to be installed. Refer to section 8.4.
7. Make sure that the cabinet space for the TGP and the airflow around the TGP is correct.
Refer to section 4.2.
4.2 Prepare place for installation
4.2.1 Ambient conditions
The use of the Terra Gateway Pro in dusty environments must be avoided. This can otherwise lead
to dust deposits that affect the functionality of the device, especially in systems with active cooling
(fans), which may no longer ensure sufficient cooling.
The presence of aggressive gases in the environment can also result in malfunctions. In combina-
tion with high temperature and relative humidity, aggressive gases – for example with sulfur, nitro-
gen and chlorine components trigger chemical processes that can very quickly impair or damage
electronic components. Blackened copper surfaces and cable ends in existing installations are indi-
cators of aggressive gases.
When operated in rooms with dust and condensation that can endanger functionality the Terra
gateway pro is protected on the front against the ingress of dust and moisture when installed cor-
rectly (e.g. cutout installation). The back of the device must be protected against the ingress of
dust and moisture, however, or the dust deposits must be removed at suitable intervals.
4.2.2 Mechanical requirements
The TGP is installed using two M5 screws, which are not included in delivery. The TGP offers two
different installation options (see appendix 1 for mechanical dimension). Torx screws (T20) are used
to connect the mounting bracket to the chassis.

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Note: Ensure the TGP QR code is reachable for scanning
The device is installed with the mounting holes located on the mounting plate. The mounting holes
are designed for M5 screws.
4.2.3 Drilling template
Use this template for drilling the wholes for the mounting bracket of the TGP.

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4.2.4 Spacing for air circulation
To ensure sufficient air circulation, a specified clearance must be provided above, below, to the side
and rear of the unit. For the minimum specified clearance, see the following diagrams. This is valid
for all variants.

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Dimensions
S1
≥100 mm
S2
≥50 mm
S3
≥100 mm
S4
≥50 mm
Note: The figure and table exclusively show the thermal view of the complete sys-
tem. If additional space is required for operating or servicing the device, this must
be taken into account during installation.
4.2.5 Electrical installation
The 3-pin connector required for connecting the power supply is delivered with the TGP. This can
also be ordered from B&R using model number 0TB103.9 (screw clamp terminal block) or 0TB103.91
(cage clamp terminal block).
The pinout is shown in the following table. The supply is protected internally by a soldered fuse (15
A, fast-acting) so that the device is not damaged under current overload conditions (fuse must be
replaced) or connected incorrectly (reverse polarity protection, fuse replacement not necessary). If
the fuse is destroyed during a fault event, the device must be replaced with a new TGP.

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4.2.5.1 Power supply
+24 VDC power supply
Pin
Description
1
+
2
Functional ground
3
-
Model number
Short description
0TB103.9
Connector, 24V, 5.08 3-pin
screw clamp terminal block
Additional info
See electrical specifications for power supply requirements in section 0
4.2.5.2 Grounding
The device grounding (power supply pin 2 and ground connection) must be connected to the central
grounding point (e.g. the control cabinet or system) via the shortest possible path to ensure low
resistance. The wire or copper strip shall have a minimum cross section of 2.5mm2. This type of
grounding is mandatory for proper functionality.
4.2.6 Network requirements
As seen in Section 3.3 Hardware overview, there are 4 ethernet ports.
•ETH1: DHCP enabled
•ETH2: static
•ETH3: disabled
•ETH4: disabled
Both ETH1 and ETH2 can be used individually or together. When used together, there are a few
things to keep in mind:
1. Ensure that the subnet of the modem/router connected to ETH1 does not clash with the
ETH2 configuration.
2. ETH1 has a higher metric priority than ETH2. This means that the queried DNS will be trans-
lated by the modem that is connected to the ETH1.
3. ETH2 has a static configuration with the following characteristics:
•IP: 192.168.127.253