ADF Web HD67591-232-A1 User manual

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User Manual
Ethernet/IP /
Modbus Master
-
Converter
Document code: MN67591_ENG Revision 1. 1 Pagina 1 di 22
User Manual
Revision 1. 1
English
Ethernet/IP / Modbus Master -
Converter
(Order Code: HD67591-232-A1, HD67591-485-A1)
for Website information:
www.adfweb.com?Product=HD67591
for Price information:
www.adfweb.com?Price=HD67591-232-A1
www.adfweb.com?Price=HD67591-485-A1
Benefits and Main Features:
Very easy to configure
Electrical isolation
Two Ethernet/IP ports
Temperature range:
-
4 °C/85°C (
-
4 °F/185°F)
For others Ethernet/IP products see also the following link:
Converter Ethernet/IP to
www.adfweb.com?Product=HD67 77 (M-Bus)
www.adfweb.com?Product=HD67595 (CAN)
www.adfweb.com?Product=HD67597 (DeviceNet Master)
www.adfweb.com?Product=HD67598 (DeviceNet lave)
www.adfweb.com?Product=HD67599 (J1939)
www.adfweb.com?Product=HD67589 (NMEA 2000)
www.adfweb.com?Product=HD6759 ( erial R 232)
www.adfweb.com?Product=HD6759 ( erial R 485)
www.adfweb.com?Product=HD67592 (Modbus lave R 232)
www.adfweb.com?Product=HD67592 (Modbus lave R 485)
Do you have an your customer protocol?
www.adfweb.com?Product=HD67 3
Do you need to choose a device? do you want help?
www.adfweb.com?Cmd=helpme
Other
Products

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User Manual
Ethernet/IP /
Modbus Master
-
Converter
Document code: MN67591_ENG Revision 1. 1 Pagina 2 di 22
INDEX:
Page
INDEX 2
UPDATED DOCUMENTATION 2
REVISION LIST 2
WARNING 2
TRADEMARKS 2
SECURITY ALERT 3
EXAMPLE OF CONNECTION 4
CONNECTION SCHEME 5
CHARACTERISTICS 7
CONFIGURATION 7
POWER SUPPLY 8
FUNCTION MODES 9
LEDS 1
ETHERNET/IP 11
RS485 12
RS232 12
USE OF COMPOSITOR SW67591 13
NEW PROJECT / OPEN PROJECT 13
SET COMMUNICATION 14
SET ACCESS 15
UPDATE DEVICE VIA UDP 17
MECHANICAL DIMENSIONS 19
ORDERING INFORMATIONS 2
ACCESSORIES 2
DISCLAIMER 21
OTHER REGULATIONS AND STANDARDS 21
WARRANTIES AND TECHNICAL SUPPORT 22
RETURN POLICY 22
PRODUCTS AND RELATED DOCUMENTS 22
UPDATED DOCUMENTATION:
Dear customer, we thank you for your attention and we remind you that you
need to check that the following document is:
Updated
Related to the product you own
To obtain the most recently updated document, note the “document code” that
appears at the top right-hand corner of each page of this document.
With this “Document Code” go to web page www.adfweb.com/download/ and
search for the corresponding code on the page. Click on the proper “Document
Code” and download the updates.
To obtain the updated documentation for the product that you own, note the
“Document Code” (Abbreviated written "Doc. Code" on the label on the product)
and download the updated from our web site www.adfweb.com/download/
REVI ION LI T:
WARNING:
ADFweb.com reserves the right to change information in this manual about our
product without warning.
ADFweb.com is not responsible for any error this manual may contain.
TRADEMARK :
All trademarks mentioned in this document belong to their respective owners.
Revision Date Author Chapter Description
1. 21/ 6/2 12 Fl All First release version
1. 1 5/ 3/2 13 Dp All Add New Chapters

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User Manual
Ethernet/IP /
Modbus Master
-
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Document code: MN67591_ENG Revision 1. 1 Pagina 3 di 22
ECURITY ALERT:
G
ENERAL I NFORMATION
To ensure safe operation, the device must be operated according to the instructions in the manual. When using the device are required for
each individual application, legal and safety regulation. The same applies also when using accessories.
I
NTENDED U E
Machines and systems must be designed so the faulty conditions do not lead to a dangerous situation for the operator (i.e. independent limit
switches, mechanical interlocks, etc.).
Q
UALIFIED P ER ONNEL
The device can be used only by qualified personnel, strictly in accordance with the specifications.
Qualified personnel are persons who are familiar with the installation, assembly, commissioning and operation of this equipment and who
have appropriate qualifications for their job.
R
E IDUAL R I K
The device is state of the art and is safe. The instrument can represent a potential hazard if they are inappropriately installed and operated
by personnel untrained. These instructions refer to residual risks with the following symbol:
This symbol indicates that non-observance of the safety instructions is danger for people to serious injury or death and / or the
possibility of damage.
CE
CONFORMITY
The declaration is made by us. You can send an email to [e-mail] or give us a call if you need it.

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User Manual
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Modbus Master
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EXAMPLE OF CONNECTION:

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User Manual
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Modbus Master
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Document code: MN67591_ENG Revision 1. 1 Pagina 5 di 22
CONNECTION CHEME:
Figure 1a: Connection scheme for HD67591-232-A1

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User Manual
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Modbus Master
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Figure 1b: Connection scheme for HD67591-485-A1

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User Manual
Ethernet/IP /
Modbus Master
-
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Document code: MN67591_ENG Revision 1. 1 Pagina 7 di 22
CHARACTERI TIC :
The HD67591-232-A1 and HD67591-485-A1 are a Ethernet/IP / Modbus Master Converter.
It allows the following characteristics:
Up to 5 bytes in reading and 5 bytes in writing;
Two-directional information between Modbus bus and Ethernet/IP bus;
Mountable on 35mm Rail DIN;
Power Supply 8…24V AC or 12…35V DC;
Temperature range -4 °C to 85°C.
CONFIGURATION:
You need Compositor SW67591 software on your PC in order to perform the following:
Define the parameter of Ethernet/IP line;
Define the parameter of Modbus line;
Define the data to Read in Modbus and where to map these information in the EtherNet/IP
Define the data to Write in Modbus and where to take the information in the EtherNet/IP
Update the device.

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Modbus Master
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POWER UPPLY:
The devices can be powered at 8…24V AC and 12…35V DC. For more details see the two tables below.
VAC
VDC
Vmin Vmax Vmin Vmax
8V 24V 12V 35V
Consumption at 24V DC:
Device Consumption [W/VA]
HD67591-232-A1 3.5
HD67591-485-A1 3.5
HD67591-xxx-A1
Caution: Not reverse the polarity power

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Modbus Master
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FUNCTION MODE :
The device has got two functions mode depending of the position of the ‘Dip2 of Dip-Switch B’:
The first, with ‘Dip2 of Dip-Switch B’ at “OFF” position, is used for the normal working of the device.
The second, with ‘Dip2 of Dip-Switch B’ at “ON” position, is used for upload the Project and/or Firmware.
For the operations to follow for the updating, see ‘UPDATE DEVICE’ section.
According to the functioning mode, the LEDs will have specifics functions, see ‘LEDS’ section.
Warning:
Dip1 of ‘Dip-Switch B’ must be at ON position for working even if the Ethernet cable isn’t inserted.

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User Manual
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Modbus Master
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LED :
The device has got four LEDs that are used to give information of the functioning status.
The various meanings of the LEDs are described in the table below.
LED Normal Mode Boot Mode
1: Device State (green) Blinks slowly (~1Hz) Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
2: Serial comm. (green) Change state when receive a
Modbus reply
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
3: Ethernet1 Link (green) ON: Ethernet cable connected
OFF: Ethernet cable disconnected
ON: Ethernet cable connected
OFF: Ethernet cable disconnected
4: Ethernet2 Link (green) ON: Ethernet cable connected
OFF: Ethernet cable disconnected
ON: Ethernet cable connected
OFF: Ethernet cable disconnected

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Modbus Master
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ETHERNET/IP:
The Ethernet/IP connection must be made using Connector3 and/or Connector4 of HD67591-A1 with at least a Category 5E cable. The
maximum length of the cable should not exceed 1 m. The cable has to conform to the T568 norms relative to connections in cat.5 up to
1 Mbps. To connect the device to an Hub/Switch is recommended the use of a straight cable, to connect the device to a PC/PLC/other is
recommended the use of a cross cable.

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Modbus Master
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R 485:
For terminate the RS485 line with a 22 Ω resistor it is necessary to put ON dip 1, like in figure.
The maximum length of the cable should be 12 m (4 feet).
Here some codes of cables:
Belden: p/n 8132 - 2x 28AWG stranded twisted pairs conductor + foil shield + braid shield;
Belden p/n 82842 - 2x 24AWG stranded twisted pairs conductor + foil shield + braid shield;
Tasker: p/n C521 - 1x 24AWG twisted pair conductor + foil shield + braid shield;
Tasker: p/n C522 - 2x 24AWG twisted pairs conductor + foil shield + braid shield.
R 232:

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Modbus Master
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U E OF COMPO ITOR W67591:
To configure the Converter, use the available software that runs with
Windows, called SW67591. It is downloadable on the site
www.adfweb.com and its operation is described in this document. (This
manual is referenced to the last version of the software present on our
web site). The software works with MSWindows (MS 2 , XP, Vista,
Seven, 8; 32/64bit).
When launching the SW67591 the right window appears (Fig. 2).
NEW PROJECT / OPEN PROJECT:
The “New Project” button creates the folder which contains the entire device configuration.
A device configuration can also be imported or exported:
To clone the configurations of a Programmable “Ethernet/IP / Modbus Master – Converter”
in order to configure another device in the same manner, it is necessary to maintain the
folder and all its contents;
To clone a project in order to obtain a different version of the project, it is sufficient to
duplicate the project folder with another name and open the new folder with the button
“Open Project”.
Figure
2
:
Main window
for
SW
67
59
1

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Modbus Master
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ET COMMUNICATION:
This section define the fundamental communication parameters of two buses, Ethernet/IP and
Serial.
By Pressing the “ et Communication” button from the main window for SW67591 (Fig. 2) the
window “Set Communication” appears (Fig. 3).
The window is divided in two sections, one for the Ethernet/IP and the other for the Serial.
The means of the fields for “Ethernet/IP” are:
In the fields “IP” insert the IP address that you want to give to the Converter;
In the fields “ ubNet Mask” insert the SubNet Mask;
In the fields “Default Gateway” insert the default gateway that you want to use. This
feature can be enabled of disabled pressing the Check Box field;
In the field “Port” insert the number of port;
In the field "Number Byte Input" the number of byte from the Ethernet/IP to the
Converter is defined (at maximum it is possible to use 5 byte);
In the field "Number Byte Output" the number of byte from the Converter to the
Ethernet/IP is defined (at maximum it is possible to use 5 byte).
The means of the fields for “Serial” are:
In the field “ erial” the serial to use is defined (RS232 or RS485);
In the field “Baud Rate” the baudrate for the serial line is defined;
In the field “Parity” the parity of the serial line is defined;
In the field “TimeOut” there is the maximum time that the device attends for the answer
from the Slave interrogated;
In the field “Cyclic Delay” the delay between two requests is defined;
Figure 3: “Set Communication” window

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ET ACCE :
By pressing the “ et Access” button from the main window for SW67591 (Fig. 2) the window “Set SDO Access” appears.
This window is divided in two parts, the "Modbus Read" (Fig. 4) and the "Modbus Write " (Fig. 5).
The first part ("Modbus Read") is used to read the data that arrived from the Ethernet/IP.
The second part ("Modbus Write ") is used to write the data that will be sent to the Slave Ethernet/IP.
Modbus Read
The means of the fields are:
In the field “ lave ID” the address of the
Modbus device you have to read is defined;
In the field “Type” insert the data type of the
register you would like to read. You can choose
between the following:
oCoil Status;
oInput Status
oHolding Register;
oInput Register.
In the field “Address” the start address of
the register to be read is defined;
In the field “NPoint” insert the number of consecutive registers to be read;
In the field “Poll Time” insert the time to make this request;
In the field “Max Error” is the number of errors continues that the gateway waits before suspending the poll until the next reboot. If
is set to zero this function is disabled;
In the field “Position” insert the address of the EtherNet/IP array where place the information;
In the field “ tart Bit” insert the start bit of the first byte of the field “Position” where start to insert the data read. Valid only for the
“Coil Status” and “Input Status”.
In the field “Mnemonic” the description for the request is defined.
Figure 4: “Set SDO Access / IN
--
> Serial Read” window

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Modbus Write
The means of the fields are:
In the field “ lave ID” the address of the
Modbus device that you must write is defined;
In the field “Type” insert the data type of the
register you would like to read. You can choose
between the following:
oCoil Status;
oHolding Register;
In the field “Address” the start address of the
register to be written is defined;
In the field “NPoint” insert the number of
consecutive registers to be written;
In the field “Poll Time” insert the time to make this request;
If the field “On Change” is checked, the gateway send the Write request in Modbus when the data change the value.
In the field “Max Error” is the number of errors continues that the gateway waits before suspending the poll until the next reboot. If
is set to zero this function is disabled;
In the field “Position” insert the address of the EtherNet/IP array where read the information;
In the field “ tart Bit” insert the start bit of the first byte of the field “Position” where start to read the data to write. Valid only for
the “Coil Status”.
In the field “Mnemonic” the description for the request is defined.
Figure 5: “Set SDO Access / Serial Write
--
> OUT” window

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UPDATE DEVICE VIA UDP:
By pressing the “Update Device via UDP” button it is possible to load the created Configuration
into the device; and also the Firmware, if is necessary.
If you don’t know the actual IP address of the device you have to use this procedure:
Turn off the Device;
Put Dip2 of ‘Dip-Switch B’ at ON position;
Turn on the device
Connect the Ethernet cable;
Insert the IP “192.168.2.205”;
Press the “Ping” button, must appear “Device Found!”;
Press the “Next” button;
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” turn off the Device;
Put Dip2 of ‘Dip-Switch B’ at OFF position;
Turn on the device.
At this point the configuration/firmware on the device is correctly updated.
Figure 6: “Update device” windows

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If you know the actual IP address of the device you have to use this procedure:
Turn on the Device with the Ethernet cable inserted;
Insert the actual IP of the Converter;
Press the “Ping” button, must appear “Device Found!”;
Press the “Next” button;
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” the device automatically goes at
Normal Mode.
At this point the configuration/firmware on the device is correctly update.
Note:
When you install a new version of the software it is better if the first time you do the update of the Firmware in the HD67591-232-
A1 or HD67591-485-A1device.
Note:
When you receive the device, for the first time, you have to update also the Firmware in the HD67591-232-A1 or HD67591-485-A1
device.
Warning:
If the Fig. 7 appears when you try to do the Update before require assistance try these points:
Try to repeat the operations for the updating;
Try with another PC;
Try to restart the PC;
If you are using the program inside a Virtual Machine, try to use in the main
Operating System;
If you are using Windows Seven or Vista or 8, make sure that you have the
administrator privileges;
Take attention at Firewall lock;
Check the LAN settings.
In the case of HD67591-232-A1 or HD67591-485-A1 you have to use the software “SW67591”:
www.adfweb.com\download\filefold\SW67591.zip.
Figure 7: “ rotection” window

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MECHANICAL DIMEN ION :
Figure 10: Mechanical dimensions scheme for HD67591-232-A1 and HD67591-485-A1