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AEG Poros WS-32-E3 User manual

0AEG.Poros32.000 V01
Poros WS-32-E3交流充电桩
安装使用前仔细阅读此说明书并妥善保管
因技术升级或采用更新的生产工艺,本说明书可能会被再修订
ALWAYS AN IDEA AHEAD
安装使用说明书
Installation Manual
Read the operation manual carefully
before use and keep it properly
This operation manual may be revised due to technical
upgrades or the adoption of newer manufacturing processes
Poros WS-32-E3 AC charging pile
版本号:
Version
1
目录
一产品简介
Product Introduction
........................................................................................................................................2
1.1 概述
Summarize
..............................................................................................................................................................2
1.2 遵循标准
Standard......................................................................................................................................................2
1.3 充电桩插座接口
Charging Pile Socket Interface
..........................................................................................................................................3
1.4 原理概述
Principle Overview
......................................................................................................................................................3
1.5 产品参数
Product Parameter
......................................................................................................................................................4
二产品使用说明
Product Operation Manual
...............................................................................................................................4
2.1 产品操作简要流程
Product Operation Brief Flow
.....................................................................................................................................4
2.2 指示灯状态说明
Indicator Status Instruction
..........................................................................................................................................4
三安装及调试
Installation And Commissioning
...................................................................................................................................5
3.1 安装方法及注意事项
Installation Method And Precautions
.................................................................................................................................5
3.1.1.安装工具
Installation Tool
.............................................................................................................................................5
3.1.2.定位安装
Positioning And Installation
.............................................................................................................................................5
3.2 调试
Commissioning
........................................................................................................................................................... 10
四异常现象及处理方法
Abnormal Phenomena And Treatment Methods
.................................................................................................................10
五维护说明
Maintenance Instruction
......................................................................................................................................10
Catalogue
2
一产品简介 Product Introduction
1.1 概述 Summarize
Poros WS-32-E3交流充电桩是 AEG 自主研发生产,采用工业级高性能 ARM C
架构处理器,可配备网络模块,实现在线操作控制,交互直观,操作便捷。各项性能
符合国家能源部、国家电网相关标准要求。
产品由智能控制板,智能电度量表,充电枪线,联网模块,执行构件以及户外箱体
等组成。全方位多层次保护,漏电保护、过载保护、浪涌保护、过压保护、欠压保护、
短路保护、急停保护等,确保充电安全。适合安装于电动汽车充电站、公共停车场、住宅
小区停车场、大型商厦停车场、路边停车位等场所,能够为具备车载充电机的电动汽车
充电,是电动汽车交流充电的首选产品。
Poros WS-32-E3 AC charging pile is independently developed and produced by AEG.
It adopts industrial-grade high-performance ARM C architecture processor and can be
equipped with network module to realize online operation control, interactive and intuitive,
and easy operation. The performance meets the relevant standards and requirements of
the National Energy Ministry and the National gird.
The product is composed of intelligent control board, intelligent electricity meter, charging gun line, network
module,executive component and outdoor box. All-round multi-level protection, leakage protection, overload
protection, surge protection,overvoltage protection, undervoltage protection, short circuit protection, emergency
stop protection, etc., to ensure charging safety. Suitable for installation in electric vehicle charging stations, public
parking lots, residential area parking lots, large commercial building parking lots, roadside parking Spaces and other
places, can charge electric vehicles with on-board chargers, is the first choice for electric vehicle AC charging products.
1.2
遵循标准
Standard
IEC 61851-1 《Electric vehicle conductive charging system -Part 1: General requirements》
IEC 62196-2016《Plugs, socket-outlets, vehicle couplers and vehicle inlets-Conductivecharging
of electric vehicles》
IEC 62477-1:2011《Safety requirements for power electronic converter systems and
equipment - Part 1: General
》
IEC 61851-1 《电动车辆充电系统 - 第1部分:通用要求》
IEC 62196-2016《插头,插座,车载连接器和车辆插孔-电动汽车传导式充电》
IEC 62477-1:2011《电力电子转换器系统和设备的安全要求 - 第1部分:概述》
1.3 充电桩插座接口 Charging Pile Socket Interface
图
Picture 1.1 Standard seven-pin universal socket table
1.1 标准七芯通用插座表
表
Table 1-1 Standard seven-pin universal socket:
1-1 标准七芯通用插座:
端子编号
Terminal No. 功能定义 Functions
L1 交流电源 1Mains 1
L2
L3 交流电源 3 Mains 3
N交流电源 中性线 Neutral
PE 保护接地 Ground
CP 控制信号线 Control pilot
PP
1.4 原理概述 Principle Overview
充电桩核心控制器
Core controller protection test of charging pile
保护检测
交流输入
AC Input
LED
LED Indicator
指示灯 CAN
CAN Communicate
通讯
网络模块
Network Module 急停
Emergence Stop
3
交流电源 2Mains 2
接近信号线 Proximity pilot
交流输出
AC Output
4
1.5 产品参数 Product Parameter
输入电压
Input Voltage
三相Three phase 415V±10%
输出电压 三相415V±10%
输出电流 32A
额定功率 22kW
额定交流频率 50Hz±1Hz
防护等级
IP Rating IP54
工作环境温度 -20℃~+50℃
相对湿度 5%~95%
海拔高度 ≤2000m
二产品使用说明 Product Operation Manual
2.1 产品操作简要流程 Product Operation Brief Flow
(1)确认充电桩已经供电。
Verify that the charging pile is powered.
(2)插好充电枪
Plug in the gun, swipe the card, and start charging.
,刷卡,开始充电。
(3)通过程序
Stop charging by program or swiping the card, unplug the charging gun and put it away.
或者刷卡停止充电,拔下充电枪并收好。
提醒:如出现紧急情况,请按下急停按钮!
Warning: In case of emergency, please press the emergency stop button.!
2.2 指示灯状态说明 Indicator Status Instruction
(1)电源灯:显示充电桩是否通电。
Power light: indicates whether the charging pile is power on.
(2)充电灯:指示充电桩连接与充电情况。
Charging light: indicate charging pile connection and charging status.
①充电灯常亮:充电抢线已经连接好。
Charging light on: Charging cable is connected.
②充电灯闪烁:充电桩正在充电。
Charging light blinking: the charging pile is charging.
(3)故障灯:指示充电桩的故障情况。
Fault light: indicate the fault status of the charging pile
Output Voltage
Output Current
Rated Power
Rated Frequency
Operating temperature
Relative Humidity
Altitude
Three phase
状态模式
State mode 故障灯
Fault light
急停
Emergency stop
读卡器异常
Card reader is abnormal
C
CP is abnormal
P异常
未接地
Ungrounded
EEPROM/FLASH
EEPROM/FLASH
过流
粘连
短路
过压
欠压
过温
常亮
Lightson
门禁故障/电表通信异常/计量
Access control fault
Meter communication is abnormal
Metering 1 times/s
1 秒
1
次
漏电自检失败/漏电/PEN漏电
Leakage self-test failure
Leakage
PEN leakage
输出状态异常
1 times/s
1 秒
1
次
Over current
Adhesion 常亮
Lightson
Short circuit
Over Voltage
Under Voltage
Over temperature
Abnormal output status 常亮
Lightson
灯亮
lights on
闪烁
Blinking
5
1
秒
5
次--
停2
秒--
1
秒
5
次
5 times/s -- stop 2 s -- 5 times/s
1
秒
2
次--
停
2
秒--
1
秒
2
次
2 times/s -- stop 2 s -- 2 times/s
1
秒
3
次--
停
2
秒--
1
秒
3
次
3 times/s -- stop 2 s -- 3 times/s
1
秒
1
次--
停
2
秒--
1
秒
1
次
1 times/s -- stop 2 s -- 1 times/s
1
秒
2
次--
停
2
秒--
1
秒
2
次
2 times/s -- stop 2 s -- 2 times/s
1
秒
5
次--
停
2
秒--
1
秒
5
次
5 times/s -- stop 2 s -- 5 times/s
1
秒
1
次--
停
2
秒--
1
秒
1
次
1 times/s -- stop 2 s -- 1 times/s
1
秒
2
次--
停
2
秒--
1
秒
2
次
2 times/s -- stop 2 s -- 2 times/s
1
秒
3
次--
停2
秒--
1
秒
3
次
3 times/s -- stop 2 s -- 3 times/s
三安装及调试 Installation And Commissioning
3.1 安装方法及注意事项 Installation Method And Precautions
3.1.1.安装工具 Installation Tool
建议安装工具清单如下
The recommended installation tools list is as follows
序号
No. 名称
Name 数量
Quantity
1 电动冲击钻及配套钻头(φ
Electric impact drill and auxiliary drill bit (φ8mm)
8mm)1
2 卷尺(
Tape measure (2mm)
2m)1
3 十字螺丝刀
cross screwdriver
1
4 电缆剥线钳 1
5 端子压线钳 1
6 电工手套 1
7 19mm 扳手 1
3.1.2.定位安装 Positioning And Installation
充电桩安装位置要预留足够的维修空间
The installation position of the charging pile should be reserved enough maintenance space
顶部 TOP
≥30cm
≥30cm ≥50cm
充电枪输出
The charging gun output
电网输入接口
Grid input interface
≥120cm 地面 GROUND
6
Cable stripper
Terminal crimping pliers
Electrician gloves
19mm wrench
7
(1)壁挂安装定位 Wall mounting positioning
安装前需准备相应紧固螺栓,推荐参数如下:
Secure bolts before installation. The recommended parameters are as follows
序号
No. 名称
Name
数量
Quantity 用途
Purpose
1φ8*60mm 膨胀螺钉 4固定挂板
Fixed Hanging Panel
步骤一:
Step 1: Take out the hanging plate and use the hanging plate to determine the installation position.
取出挂板,利用挂板确定安装位置。
步骤二:根据挂板的开孔位置,使用冲击钻在墙上钻孔(φ
Step 2: Drill holes on the wall using a impact drill according to the opening hole position of the hanging panel.
8)。
步骤三:将膨胀胶塞插入各孔内,使用膨胀管自带的螺钉将挂板固在墙面上。
Step 3: Insert the expansion rubber plug into each hole, and secure the hanging panel to the wall using the screws
provided with the expansion tube.
φ8*60mm Expansion Screw
(2)立柱安装定位 Column installation and positioning
安装前需准备相应紧固螺栓,推荐参数如下:
Secure bolts before installation. The recommended parameters are as follows:
序号
No. 名称
Name 数量
Quantity
用途
Purpose
1 M10*80mm 膨胀螺钉
M10*80mm Expansion Screw
4 固定支柱
Fixed Pillar
2 M6*20 组合螺钉
M6*20 Combination Screw
2 固定挂板
Fixed hanging panel
使用立柱安装时,应先对安装位置的地面进行检查,立柱应安装在牢固的地面上,否则需做预制基础,预制基础的
要求如下。
Using column installation, should first inspection on the ground of the installation position, mast shall be
installed on firm ground, or to do prefabricated foundation, prefabricated basic requirements are as follows.
8
The charging pillar Prefabricated basic
450 Basic length
Basic width 400
GROUND
9
步骤一:利用底座确认安装位置(预留电缆孔在立柱的正下方)。
Step1: Determine the installation position using the base( the reserved cable hole is right below the column ).
步骤二:将预留的电缆穿出立柱的电缆孔。
Step 2: Put the reserved cable through the cable hole of the column.
步骤三:将立柱用随机提供的膨胀螺栓安装到地面上。
Step 3: Install the column on the ground using the provided expansion bolts.
步骤四:将挂板从主机上拆下,并用
Step 4: Remove the hanging panel from the main engine and install it on the support with two M6*20 screws.
2个M6*20 的螺钉装在支架上。
(3)充电桩固定 Fixed the charging pile
步骤一:将充电桩通过挂孔挂在挂板的挂钩上。
Step 1: Hang the charging pile on the hook of the hanging panel through the hanging hole.
步骤二:用
Step 2: Fix the charging pile to the hanging plate by threading two M4*16 screws through the waist-shaped
fixing hole at the bottom of the charging pile.
2个M4*16 的三组合螺钉穿过充电桩下部长圆固定孔将充电桩固定在挂板上。
(4)接线要求 Wiring requirements
①输入电源连接 L1、N和PE 电缆,颜色应符合当地标准要求。按照标记接线。
挂孔
Hanging hole
固定孔
Fixed hole
L2、
L3、
The input power supply is connected to cables L1, L2, L3, N and PE, and the color should meet the requirements of local
standards. Follow the markings.
②充电桩应具备独立的配电回路,不得与其他用电产品共用。
The charging pile shall have an independent distribution circuit and shall not be shared with other electrical products.
③充电桩应配置带漏电保护的断路器。
The charging pile should be equipped with a circuit breaker with leakage protection.
④充电桩的输入电缆导体结构应为五芯多股铜绞线,并且电缆应按要求压接接线端子片。
The structure of the input cable conductor of the charging pile should be five-core multi-stranded copper wire, and the
cable should be crimped with the terminal piece as required.
⑤充电桩的输入电缆应满足如下要求:
Input cable of the charging pile should meet following requirement: 22kW charging pile input cable requirements ≥
22kW充电桩输入电缆要求≥6mm2。
⑥线缆外径要求:
Outer diameter of cable: 13~18mm.
13~18mm。
(6)安全检查 Safety inspection
检查安装连接,必须检查现场的所有电气连接,确保连接正确、牢固。
To check installation connections, you must check all electrical connections on site to ensure that the connections are correct and secure.
1、检查充电桩的电缆线径是否符合要求;
Check whether the cable diameter of the charging pile meets the requirements;
2、检查进线电缆相序连接是否正确;
Check whether the phase sequence connection of the incoming cable is correct;
3、检查充电桩的端子是否压紧、牢靠;
Check whether the terminal of the charging pile is tight and secure;
4、检查充电桩的进出线电缆接头处力矩是否符合要求(充电桩进出线力矩为
Check whether the torques at the inlet and outlet cables of the charging pile meet requirements. (The inlet and
outlet torques of the charging pile are 0.6 N.m)
0.6N.m)。
5、检查充电桩前端的漏电断路器进线方向是否准确。
Check whether the inlet direction of the leakage circuit breaker at the front end of the charging pile is accurate.
6、检查充电桩输入及输出的电缆接头是否锁紧无漏水。
Check whether the input and output cable connectors of the charging pile are locked without leakage.
10
7、安装完成后应测试输入电缆对地(
After installation, the input cable should be tested to the ground ( L1, L2, L3 to PE, N to PE ) Insulation resistance should
(DC500V, test time 1 min) ≥30MΩ
L1, L2, L3对PE,N对PE)绝缘电阻应≥30MΩ(DC500V,测试时间 1min);
3.2 调试 Commissioning
1、确认所有线都已经连接正确,将充电桩总开关打开,查看电源灯是否亮起。
Make sure all wires are connected correctly, turn on the mian switch of the charging pile, and check whether
the power light is on.
2、连接充电桩和电动汽车,启动充电,查看是否有电流电压显示。
Connect the charging pile and electric vehicle, start charging, and check whether there is a current and voltage display.
3、以上全部通过,即可进行正常使用。
All the above pass, you can carry out normal use.
6mm2
11
四异常现象及处理方法 Abnormal Phenomena And Treatment Methods
序号
No. 异常现象
Abnormal Phenomena
可能原因
Possible cause
解决方法
Solution
1
电源灯不亮
Power light is off
上口空开跳闸
Upper open trip
检查电源线路
Check the power line
上级电表欠费
Superior meter arrears
进行电表充值
Recharge the meter
2 故障
Fault light on/blink
灯常量/闪烁
3 充电灯不亮
Charging light is off
充电枪未插好
The charging gun is not plugged in
重新插拔充电枪
保证充电枪连接到位
检查充电枪上按钮是否弹起
检查充电口内是否有异物
检查充电口绝缘胶圈是否扭曲
4 充电
Stop charging in 5s
5S 停止 地线接触不良
检查地线连接
5冬季充电功率为负值 电池预热
车辆预热完成后自动恢复
6 无法拔枪 车辆自我保护
尝试反复解锁车门
如以上处理方法未能解决问题,或出现其他异常情况,可将充电桩断电后重启,并重新插拔充电枪,再次尝试。若
问题还未得到解决,请立即停止操作、断开电源并与售后服务中心联系。
If the above processing methods fail to solve the problem, or other abnormal conditions occur, the charging pile can be restarted after
the power off, and re-plug the charging gun, and try again. If the problem is not solved, stop the operation immediately, disconnect the power
supply, and contact the after-sales service center.
五维护说明 Maintenance Instruction
序号
No. 检修内容 检修步骤 周期(建议)
1
6
6 months
个月
2
输入电缆以及接地
检查充电桩的输入电缆绝缘层有无因过热而引起的烧焦
老化的现象,接地电缆是否连接牢靠。
3
外观检查及除尘
检查充电桩、枪线、枪头有无破损;清除充电桩和电缆表
面灰尘;清除充电接口内部灰尘、异物。
4
检查各种安全标识
检查各种安全标识,如发现有脱落或模糊不清的标识,应
立即更换。
5
充电流程检测
充电桩上电,进行一次完整的充电过程,观察充电桩指示
灯状态是否正常,观察充电过程是否正常。
急停开关测试
充电桩上电,开始充电过程,按下急停开关,测试急停开
关是否能断开输出电路。
Power on the charging pile, start the charging process, press the
emergency stop switch, test whether the emergency stop switch
can disconnect the output circuit.
Reinsert the charging gun
Make sure the charging gun is properly connected
Check whether the button on the charging gun flicks
Check the charging port for foreign objects
Check whether the insulation rubber ring of the
charging port is twisted
Poor ground contact Checking ground connections
The charging power is
negative in winter Battery preheating The vehicle will resume automatically after
it has warmed up
Unable to draw Vehicle self-protection Try unlocking the door repeatedly
Maintenance content Maintenance procedure Cycle (recommended)
Input cable and grounding
Appearance inspection
and dust removal
Check the various
safety signs
Charging process detection
Emergency stop button test
Check whether the insulation layer of the input cable of the
charging pile is charred and aging due to overheating, and
whether the grounding cable is securely connected.
Check charging pile, gun wire, gun head for damage; Remove
dust from the surface of charging piles and cables; Remove
dust and foreign bodies from the charging port.
Check all kinds of safety signs. If you find any missing or blurred
signs, replace them immediately.
Power on the charging pile, conduct a complete charging process,
observe whether the indicator status of the charging pile is normal,
and observe whether the charging process is normal.
根据颜色和闪烁方式区分不同故障
Distinguish faults according to color and flash mode
参照故障灯灯语查看对应故障
Refer to the fault indicator to view the corresponding
fault

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