AGCO FENDT 5220E Instruction manual

MANUAL
WORKSHOP
FENDT
5220E
5250E
6250E
IMPORTANT
AGCO Policy is one of continuous
improvement and the right to
make modifications and changes
on combine configuration.
So if some of the information
included on this Manual are
different from that one on your
combine, please consult your
AGCO dealer

INTRODUCTORY REMARKS
◊This manual is subdivided in sections marked by two--digit numbers, with independent page numbering within
each section.
For a quick reference, these sections have the same identification number and the same description of the
relevant Flat Time Rate Manual.
◊The dealt matters and the information can be easily detected by index on the following pages.
◊At the bottom of each page there is the manual print number and the relevant publication/up--dating date.
◊The pages of further up--datings shall have the same print number of the current publication, changing the
last digit (for example: first up--dating 327208011; second up--dating 327208012; etc.) and the relevant publi-
cation date.
These pages shall be completed by the new print of the index, duly revised.
◊The information of this manual are up--dated at the date of the publication.
As AGCO continuously improves its product range, some information could be not up--dated due to modifica-
tions of technical or commercial type, as well as for suiting the law regulations of the different countries.
In case of disagreement, refer to AGCO Sales and Service networks.
IMPORTANT CAUTION
◊All repair and maintenance works listed in this manual must be carried out only by staff belonging to the AGCO
Service Network, strictly complying with the instructions given and using, whenever required, the special
tools.
◊Anyone who carries out the above operations without complying with the prescriptions shall be responsible
for the subsequent damages.
◊The Manufacturer and all the organizations of its distribution chain, including -- without limitation -- national,
regional or local dealers, reject any responsibility for damage due to the anomalous behaviour of parts and/or
components not approved by the manufacturer himself, including those used for the servicing or repair of the
product manufactured or marketed by the Manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the Manufacturer
in case of damages due to an anomalous behaviour of parts and/or components not approved by the Manu-
facturer.
LITERARY AND ARTISTIC COPYRIGHT
OF LAVERDA S.p.A.
No reproduction, though partial, of
text and illustrations allowed
PRINTEDINITALY
AGCO Limited -- Banner Lane -- Coventry -- England CV4 9GF
SERVICE
Print no. 327208010 -- First Edition -- 01--2005
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CONTENT
Sections
-- GENERAL INFORMATION 00..................................
-- E N G I N E 1 0...................................................
-- LIVE PTO 14.................................................
-- TRANSMISSION 21...........................................
-- FRONT DRIVE AXLE 25.......................................
-- HYDROSTATIC TRANSMISSION 29............................
-- BRAKES AND CONTROL 33...................................
-- HYDRAULIC SYSTEMS 35....................................
-- STEERING 41................................................
-- AXLE AND WHEELS 44.......................................
-- CAB CONDITIONING SYSTEM 50..............................
-- ELECTRICAL SYSTEMS 55....................................
-- ATTACHMENTS / HEADERS 58................................
-- PRODUCT FEEDING 60.......................................
-- THRESHING 66..............................................
-- SEPARATION 72.............................................
-- STRAW CHOPPER 73.........................................
-- CLEANING 74................................................
-- GRAIN STORAGE 80.........................................
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MODEL IDENTIFICATION
5220 E
5250 E
6250 E
5A
5B
6A
DESCRIPTION OF THE COMBINE IDENTIFICATION NUMBER
a b
d
Example::5517 :551 7 10001 :
c
aTechnical type
dIdentification number: 551710001.
It is formed by two parts:
DFirst part (b), formed by 4 numbers ”551 7”: it corresponds to the technical type (machine model).
DSecond part (c), formed by 5 numbers ”10001”: they are the production progressive numbers identifying
the progressive number of the produced machine model..
:5515 :5515.. ...:FOR 5A MODEL
:5517 :5517.. ...:FOR 5B MODEL
:5655 :5655.. ...:FOR 6A MODELS
GRAIN HEADER IDENTIFICATION NUMBER
723... ...FOR 4,20 m MODEL
733... ...FOR 4,80 m MODEL
743... ...FOR 5,40 m MODEL
753... ...FOR 6,00 m MODEL
763... ...FOR 6,60 m MODEL
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1
IMPORTANT
THE COMBINE ASSEMBLY, AT THE ARRIVAL TO THE DEALER OR IMPORTER, HAS TO BE MADE FOL-
LOWING THE “ASSEMBLY INSTRUCTION BOOK”.
BEFORE THE DELIVERY OF COMBINE TO THE CUSTOMER, THE PRE--DELIVERY INSPECTION HAS TO
BE MADE FOLLOWING THE P.D.I. MODULE INSTRUCTIONS AS THE ONE REPORTED BELOW.
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2
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3
Dealer Service Schedule
X= Both Ranges A= 5A--5B--6A only B= 5--6--5AL--6AL only
50
Hours
225
Hours
450
Hours
900
Hours
End of
Season 1
End of
Season 2
End of
Season 3
End of
Season 4
Table Header
Grease the knife drive gearbox. X X X X X X X X Grease the knife head. X X X X X X X X Check knives and fingers. XXXX Check auger, auger fingers and flights. XXXX Check auger slip clutch. XXXX Check all drive belts and chains. X XXXX Check reel belt drive variator hubs. XXXX Check reel tine bars, spiders and bearings. XXXX Check correct function of the GSA (Auto Level). XXXX
Main Crop Elevator
Fit any table stabilising devices and detach cutting table from the rump of the combine. XXXX Check condition of Prepare & Feeding Roller (PFR system). BBBB Check condition of elevator slats and conveyor chains. XXXX Check movement and condition of lower feed roller. XXXX Inspect and reset slip clutch. XXXX Check condition and tensioning of elevator and table drive chain. X X X X X X X X Check condition of top feeder drive shaft. XXXX Check operation of stone trap. XXXX Check operation and condition of the table reverse mechanism (at low engine speed). XXXX
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4
50
Hours
225
Hours
450
Hours
900
Hours
End of
Season 1
End of
Season 2
End of
Season 3
End of
Season 4
Drum, Concave and Threshing area
Check condition of the drive & speed variator mechanism to drum. XXXX Check condition of the cylinder and rasp bars for wear / damage. XXXX Inspect condition of concave(s) rub bars and wires. XXXX Ensure concave(s) are free to move, can be fully adjusted & the clear- ance is correct. XXXX Check condition of the drive to the Rotary Separator (MCS). BBBB Check condition & clearance of the Rotary Separator (MCS) & also for wear / damage. BBBB Check condition of cylinder door and seals. XXXX Inspect rear beater for damage / wear and condition of its drive. XXXX Check rear beater & concave curtain condition. XXXX Check all drive belts and chains. X X X X X X Check condition of straw walkers and sieves. XXXX Check sealing strips for grain pan and shaker shoe. XXXX
Straw Walkers
Check condition of the drive mechanism. XXXX Inspect for wear the straw walker crankshafts and bearings / blocks. XXXX Check condition and adjustment of the straw walker curtain(s). XXXX Check condition of the straw walkers and risers if fitted. XXXX Check on condition of sealing rubbers. XXXX Check condition of sealing rubbers installed for maize. XXXX Check security and position of grain loss sensors. XXXX Check on condition of returns pan. XXXX Check the condition of all drives and mounting bushes / bearings. X X X X X X
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5
50
Hours
225
Hours
450
Hours
900
Hours
End of
Season 1
End of
Season 2
End of
Season 3
End of
Season 4
Cleaning Area
Check sieves will operate through full range of adjustment. XXXX Remove sieves and grain pan and check for damage. Protect from rusting. XXXX Inspect condition of shaker shoe and grain pan frame for cracks or dam- age. XXXX Inspect mounting bushes / bearings for wear. X X X X X X Inspect belt, pulley and pitman drives to sieves. X X X X X X Check adjustments and timing of shaker shoe drives. XXXX Inspect condition of all sealing strips. XXXX Check condition and operation of cleaning fan, including drive belt. XXXX Check condition and adjustment of air deflectors, fan blades and sealing strips. XXXX Inspect condition of cross augers. XXXX
Crop Elevators, Augers and Tank
Check condition of drives to grain elevators. X X X X X X X Inspect condition of conveying chains and paddles. X X X X X X X Check elevator top and bottom for wear. XXXX Check condition and function of bubble up auger. XXXX Check condition of grain tank discharge system. XXXX Check grain tank and unloading auger for leaks. XXXX Check discharge auger angle gear oil. XXXX Inspect general condition of grain tank including ‘full‘ sensors. XXXX Inspect returns system slip clutch. XXXX Inspect and adjust the elevator slip clutch and check condition of the shear bolts for the discharge auger. XXXX
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6
50
Hours
225
Hours
450
Hours
900
Hours
End of
Season 1
End of
Season 2
End of
Season 3
End of
Season 4
Chaff Spreader and Straw Chopper
Check security and positioning of chaff spreader in / out of operation. XXXX Check chaff spreader rotors for damage. XXXX Inspect drive mechanism of chaff spreader. XXXX Check condition of the straw chopper rotor and condition of all knives. X X X X X X X Check function and condition of straw deflectors. XXXX Inspect straw chopper drive and engagement mechanism for wear and adjustment. XXXX Change the oil in the main transmission gearbox. X X X X X X
Transmission and Brakes
Check gearbox for leaks and correct oil level. X X Inspect final drives for oil leaks and correct oil level. X X Change the oil in the final drives. X X X X X X Ensure gear selection and external adjustment is correct. XXXX Ensure hydrostatic transmission operates correctly. XXXX Look for signs of leakage or damage to hydrostatic pump, motor, hoses and oil cooler. X X X X X X X X Change hydrostatic oil. X X X X X X Check hydrostatic oil level in reservoir. X X Change hydrostatic pump filter. X X X X X X Inspect condition of drive shaft couplers to final drive housings. XXXXX Check the track frame, outer support oil level. B B B B B B Check the track chain tension. B B B B B B Check parking brake system for operation and adjustment. X X X X X X Check independent brakes for operation and balance. X X X X X X Check brake fluid level. X X X X X X Change brake fluid and bleed brakes. X X Assess condition of brake shoes / pads for wear. XXXXX Check brake lines / hoses for deterioration. XXXXX
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