AGCO Laverda Combines M400 User manual

Operator's Manual
Combines
M400 - M410
Breganze
AGCO S.p.A. - Via F. Laverda, 15/17 - 36042
BREGANZE (VI) – Italy.
LAVERDA® is a European brand of AGCO
© AGCO 2017
Original Operator's Manual
September 2017
M400-M410_EN_327297018
EME
English

Find manuals at https://best-manuals.com

Combines
1 General Information .......................................................15
1.1 Information ........................................................17
1.1.1 Introduction .....................................................17
1.1.2 Company policy ..................................................17
1.1.3 Optional equipment ...............................................17
1.1.4 Spare parts and accessories .........................................18
1.1.5 Warranty .......................................................18
1.1.6 Lubricants ......................................................18
1.2 Use of the combine .................................................20
1.3 Identification .......................................................22
1.3.1 Combine identification .............................................22
1.3.2 Engine Identification ...............................................23
1.3.3 Cutting table identification ..........................................24
1.3.4 Operator seat identification ..........................................24
1.3.5 Hydrostatic pump identification .......................................25
1.3.6 Hydrostatic motor identification ......................................25
1.3.7 Straw chopper identification (if fitted) ..................................26
1.3.8 Chaff spreader identification (if fitted) ..................................26
1.3.9 Trailer hitch identification (if fitted) .....................................27
1.4 Identification form ..................................................28
1.4.1 Machine data ....................................................28
1.5 Conformity .........................................................29
1.5.1 EC Declaration of Conformity ........................................29
1.6 Information ........................................................30
1.6.1 Ecology .......................................................30
1.6.2 Hydraulic systems: hoses ..........................................30
1.6.3 Scrapping and disposal ............................................31
1.7 Weight .............................................................32
1.7.1 Weight distribution ................................................32
2 Safety ....................................................................35
2.1 Warning symbols and safety instructions ............................37
2.1.1 Warnings ......................................................37
2.2 Information for road transport .......................................38
2.2.1 Road transport ..................................................38
2.3 Information for operations ..........................................41
2.3.1 Field Operations .................................................41
2.4 Information for maintenance ........................................45
2.4.1 Maintenance work ...............................................45
2.5 Information on the engine ...........................................49
2.5.1 Engine .........................................................49
2.6 Leveling information ................................................52
2.7 Safety and function decals ..........................................53
2.7.1 Location of decals ................................................53
2.7.2 Description of decals ..............................................56
2.8 Work on the battery ................................................68
2.8.1 Battery ........................................................68
2.9 Safety devices ......................................................69
2.9.1 Emergency exit ..................................................69
Table of contents
Combines
M400-M410_EN_327297018
Find manuals at https://best-manuals.com

2.9.2 Operator presence device ...........................................70
2.9.2.1 Returning the machine to normal operation ........................70
2.9.2.2 Operator presence device anomaly .............................71
2.9.3 Safety belts .....................................................72
2.9.4 Cutting table safety stops ...........................................72
2.9.5 Safety guard for main crop elevator ....................................73
2.9.6 Sprags for wheels ................................................74
2.9.7 Audible alarm for reversing ..........................................75
2.9.8 Reflectors for road transport .........................................76
2.9.9 Safety Guards ...................................................77
2.9.10 Fall protection rails ...............................................77
2.9.11 Safety devices for operations to be carried out in the upper part of the machine ..79
2.9.12 Straw chopper ..................................................80
2.9.13 Fire extinguisher ................................................80
2.10 Trailer hitch .......................................................81
2.10.1 Automatic towing hooks ...........................................81
2.10.2 CUNA and CE trailer hitches ........................................82
2.10.2.1 Procedure for attaching and removing ...........................83
2.10.2.2 Drawbar coupling .........................................84
2.10.3 ROCKINGER trailer hitch ...........................................84
2.10.3.1 Removal ................................................84
2.10.3.2 Drawbar coupling .........................................85
2.10.4 Fixed trailer hitch (non-automatic - CUNA type) ..........................86
2.11 Machine lifting ....................................................87
2.11.1 Attachment points ...............................................87
2.12 Towing ...........................................................88
2.12.1 Towing the combine ..............................................88
2.13 Further information ................................................89
2.13.1 Noise level in the cab .............................................89
2.13.2 Vibrations in the cab .............................................89
2.13.3 Statutory regulations .............................................89
2.13.4 Electromagnetic emissions ........................................90
2.14 Notes .............................................................91
2.14.1 Notes for road transport ...........................................91
3 Operation .................................................................93
3.1 Combine operation .................................................95
3.1.1 Crop processing ..................................................95
3.2 Stage 1 ............................................................96
3.2.1 Feeding ........................................................96
3.3 Stage 2 ............................................................97
3.3.1 Threshing ......................................................97
3.4 Stage 3 ............................................................98
3.4.1 Separation ......................................................98
3.5 Stage 4 ............................................................99
3.5.1 Cleaning .......................................................99
3.6 Stage 5 ........................................................... 100
3.6.1 Grain storage and unloading ........................................ 100
3.7 Transmission ......................................................101
3.7.1 Rear-wheel drive ................................................ 101
3.8 Leveling ...........................................................102
3.8.1 Cross leveling .................................................. 102
3.8.2 Cross and longitudinal leveling (M400 LCI – M410 LCI models only) ........... 102
4 Controls and Instruments .................................................103
Table of contents
Combines
M400-M410_EN_327297018
Find manuals at https://best-manuals.com

4.1 Steering column ...................................................107
4.1.1 Adjustments ................................................... 107
4.1.2 Ignition switch. ................................................. 108
4.1.3 Direction indicators ...............................................109
4.2 Brakes ............................................................ 110
4.2.1 Service brakes ..................................................110
4.2.2 Park brake ..................................................... 110
4.3 Multifunction lever ................................................ 112
4.3.1 Main components ............................................... 112
4.3.2 Push buttons on the multifunction lever ................................113
4.4 Gearshift lever .....................................................115
4.5 Instrument panel .................................................. 116
4.5.1 Components (M400 - M410 models) ..................................116
4.5.2 Components (M400 LC - M410 LC models) .............................117
4.5.3 Components (M400 LCI – M410 LCI models) ............................118
4.5.4 Armrest .......................................................119
4.5.5 Throttle control ................................................. 119
4.5.6 Switch for threshing mechanism and straw chopper ...................... 120
4.5.7 Switch controlling the feeding mechanism and the shuttle .................. 120
4.5.8 Switch for rear-wheel drive .........................................121
4.5.9 Toggle switch for parking brake ......................................121
4.5.10 Miscellaneous push buttons ....................................... 122
4.5.11 Push button for road transport mode .................................122
4.5.12 Switch for cross leveling mode ..................................... 123
4.5.13 Toggle switch for machine front position ..............................123
4.5.14 Toggle switch for cross leveling .................................... 124
4.5.15 Control switch for longitudinal leveling mode ...........................124
4.6 Computer ......................................................... 125
4.6.1 Description .................................................... 125
4.6.1.1 Screen ................................................. 126
4.6.1.2 Push buttons and knob ..................................... 127
4.6.2 Main function controls ............................................ 127
4.6.2.1 Activated device checks .....................................129
4.6.2.2 Meaning of the symbols: .................................... 129
4.6.3 Machine information ..............................................132
4.6.3.1 Fields 4 and 5 ............................................ 133
4.6.4 Combine main menu ............................................. 134
4.6.5 Machine settings and performance control ............................. 135
4.6.6 Setting straw chopper deflectors .....................................136
4.6.7 Monitoring performance and returns ..................................137
4.6.8 Header settings ................................................. 138
4.6.8.1 Header configuration .......................................138
4.6.8.2 Advanced header settings ................................... 140
4.6.8.3 Header settings ...........................................141
4.6.9 Reel ......................................................... 142
4.6.10 Automatic controls ..............................................143
4.6.11 Preset height ..................................................144
4.6.12 Automatic height ............................................... 146
4.6.13 Field pressure ................................................. 148
4.6.14 Lateral floatation ................................................149
4.6.15 Header compensation (M400 LCI – M410 LCI models only) ................150
4.6.16 Automatic control combinations .................................... 150
4.6.16.1 Pre-set height and Automatic height ...........................151
4.6.16.2 Pre-set height and Field pressure ............................. 153
4.6.16.3 Pre-set height and Lateral flotation ............................ 153
4.6.16.4 Pre-set height, Automatic height and Field pressure ............... 154
4.6.16.5 Pre-set height, Automatic height and Lateral flotation .............. 156
Table of contents
Combines
M400-M410_EN_327297018
Find manuals at https://best-manuals.com

4.6.16.6 Pre-set height, Field pressure and Lateral floatation ................156
4.6.16.7 Pre-set height, Automatic height, Field pressure and Lateral floatation
(recommended setting) ........................................... 157
4.6.16.8 Automatic height and Field pressure ...........................158
4.6.16.9 Automatic height and Lateral flotation ..........................160
4.6.16.10 Automatic height, Field pressure and Lateral floatation .............160
4.6.16.11 Field pressure and Lateral floatation .......................... 161
4.6.17 Settings for harvesting specific crops ................................ 162
4.6.18 Levelling combine settings ........................................ 163
4.6.19 Constant Speed ................................................ 164
4.6.20 Maintenance & calibration .........................................165
4.6.20.1 Calibrations .............................................166
4.6.20.2 Information on the management system ........................167
4.6.20.3 System setup ........................................... 168
4.6.21 Error codes ................................................... 172
4.6.22 Diagnostics ................................................... 173
4.6.23 Meters ...................................................... 177
4.6.24 Display adjustment ..............................................178
4.6.24.1 Night-time screen brightness ................................ 179
4.6.24.2 Cleaning the screen .......................................180
4.6.25 Additional information ............................................181
4.6.26 Camera ......................................................185
4.7 Cab ...............................................................187
4.7.1 Main components ...............................................187
4.7.2 Air conditioning ................................................. 188
4.7.2.1 Control unit ..............................................188
4.7.2.2 Compressor ............................................. 189
4.7.2.3 Condenser .............................................. 189
4.7.2.4 Expansion valve – evaporator .................................190
4.7.3 Pressurization and heating ......................................... 190
4.7.4 Cab controls ....................................................192
4.7.4.1 Rear-view mirrors ......................................... 196
4.7.5 Cab seats ..................................................... 196
4.7.6 Other cab components ............................................199
4.7.6.1 Refrigerator ..............................................199
4.7.6.2 Document Pocket ......................................... 200
4.7.6.3 Sun visor ................................................201
4.7.6.4 Rear Cab Window ......................................... 201
4.7.6.5 Reading light .............................................202
4.7.6.6 Footrest ................................................ 202
4.7.6.7 Preparation for radio installation ............................... 203
4.8 Access to combine components .................................... 204
4.8.1 Access to the operator platform ..................................... 204
4.8.1.1 Access to the operator platform - machines equipped with ATRAK rubber
tracks ........................................................ 206
4.8.2 Access to and cleaning of the front windshield of the cab ...................207
4.8.3 Cleaning the rear-view mirrors ...................................... 208
4.8.4 Cleaning the camera ..............................................209
4.8.5 Access to the engine compartment ...................................209
4.8.6 Access to the grain tank ...........................................211
4.8.7 Access to the inside of the grain tank ................................. 212
4.9 Engine ............................................................ 213
4.9.1 Starting the engine ...............................................213
4.9.2 Useful advice ...................................................214
4.9.3 Stopping the engine ..............................................215
4.10 Road transport ................................................... 216
4.11 Using the combine ............................................... 219
Table of contents
Combines
M400-M410_EN_327297018
Find manuals at https://best-manuals.com

4.11.1 Operations to be carried out before use ...............................219
5 Field Operations ..........................................................221
5.1 General Information ............................................... 223
5.1.1 Notes ........................................................ 223
5.1.2 Before operating the machine in the field ...............................223
5.2 Starting and Stopping the Combine .................................225
5.2.1 Procedure to follow .............................................. 225
5.3 Cutting table ...................................................... 227
5.3.1 Attaching and removing the table .................................... 227
5.3.2 Table lateral floatation .............................................231
5.4 Main Crop Elevator ................................................ 233
5.4.1 Adjustments ................................................... 233
5.4.1.1 Access to the main components .............................. 235
5.4.1.2 P.F.R. — Finger feed roller ...................................236
5.4.2 Shuttle ........................................................237
5.4.3 Stone trap ..................................................... 238
5.4.3.1 Stone trap assembly removal/refitting ...........................239
5.5 Cylinder Housing .................................................. 241
5.5.1 Threshing drum ................................................. 241
5.5.1.1 Unblocking the cylinder ..................................... 242
5.5.2 Concave ...................................................... 243
5.5.2.1 Concave filler plates (wheat concave) ...........................244
5.5.2.2 Parallelism between the cylinder and concave .....................245
5.5.3 Sectional concave ............................................... 246
5.5.3.1 Concave filler plates ....................................... 247
5.5.3.2 Parallelism between the cylinder and concave .....................248
5.5.4 Universal wheat/maize concave ..................................... 249
5.5.4.1 Basic settings - universal concave ............................. 250
5.5.5 Spike-toothed Cylinder/Concave (for rice) ...............................251
5.5.6 Rear beater .................................................... 252
5.6 Multi-Crop Separator (MCS) ........................................254
5.6.1 Operational description ............................................254
5.6.2 Checking the concave position ...................................... 255
5.6.3 Disengaging the Multi Crop Separator concaves ..........................256
5.6.4 Multi Crop Separator speed ........................................ 257
5.7 Straw walkers .....................................................259
5.7.1 Description and adjustments ........................................259
5.8 Main Grain Pan ....................................................261
5.8.1 Description .................................................... 261
5.8.2 Checking the main grain pan ........................................262
5.8.3 Cleaning the main grain pan ........................................ 263
5.9 Fanning Mill .......................................................266
5.9.1 Description and adjustments ........................................266
5.9.1.1 Fanning mill for threshing light seed crops ....................... 268
5.10 Top sieve ........................................................ 269
5.10.1 Adjustment ................................................... 269
5.11 Bottom sieve .....................................................273
5.11.1 Adjustment ................................................... 273
5.12 Tailings .......................................................... 275
5.12.1 Description and adjustments .......................................275
5.13 Grain tank ....................................................... 277
5.13.1 Description ................................................... 277
5.13.1.1 Grain tank unloading auger ..................................277
5.13.1.2 Sensors to check tank filling .................................278
Table of contents
Combines
M400-M410_EN_327297018
Find manuals at https://best-manuals.com

5.13.1.3 Grain tank control window .................................. 279
5.13.1.4 Doors for Grain Tank Maintenance and Cleaning .................. 280
5.13.1.5 Vertical auger tank drain door ................................281
5.13.1.6 Tank bottom door ........................................ 282
5.13.1.7 Grain Tank Cover .........................................283
5.13.2 Basic Settings ................................................. 286
6 Lubrication and Maintenance ............................................. 289
6.1 General Information ............................................... 291
6.1.1 Lubrication and Maintenance ....................................... 291
6.1.2 Rubber tracks (ATRAK) ............................................292
6.2 Preliminary Service Inspection ......................................293
6.2.1 After the first 50 working hours ......................................293
6.3 Scheduled Service Inspection .......................................294
6.3.1 Operation and adjustment ..........................................294
6.3.2 When and where to carry it out ......................................295
6.3.3 Interval - 10 hours ............................................... 300
6.3.3.1 Hydraulic and hydrostatic systems tank (1) ....................... 300
6.3.3.2 Engine oil (2) .............................................301
6.3.3.3 Threshing drum variator (3) .................................. 302
6.3.3.4 Coolant expansion tank (4) ...................................302
6.3.3.5 Prefilter/water separator (5) .................................. 303
6.3.3.6 Straw chopper rotor (6) ..................................... 303
6.3.4 Interval - 50 hours ............................................... 304
6.3.4.1 Rear axle support (11) ...................................... 304
6.3.4.2 Table drive-belt tensioner (12) ................................ 304
6.3.4.3 Service brakes (13) ........................................ 305
6.3.4.4 Cab air filters (14) ......................................... 305
6.3.4.5 Fanning mill variator (15) .................................... 307
6.3.4.6 Coupling bushes of final drive shafts (16) ........................ 308
6.3.4.7 Rear-axle king pins (17) ..................................... 308
6.3.4.8 Evaporator (18) ........................................... 309
6.3.4.9 Condenser (19) ........................................... 309
6.3.4.10 Engine radiator and hydraulic oil radiator (20) .....................310
6.3.4.11 Adjusting the rotary screen brushes and aspirator brushes ...........311
6.3.4.12 Grain-tank filling auger gearbox (21) ........................... 312
6.3.4.13 Track frames with metal/rubber runners (22) .....................313
6.3.4.14 Rear straw walker shaft supports (23) ......................... 314
6.3.5 Interval - 100 hours ...............................................315
6.3.5.1 Unloading auger bottom gearbox (31) ...........................315
6.3.5.2 Crop-unloading auger drive belt tensioner (32) .....................316
6.3.5.3 Main crop-elevator belt tensioner (33) ...........................316
6.3.5.4 Chaff spreader drive (if installed) (34) ........................... 317
6.3.5.5 Crop unloading-auger control cylinder (35) ........................317
6.3.5.6 Main crop elevator adapter (36) ............................... 318
6.3.5.7 MCS belt tensioner (if installed) (37) ............................318
6.3.5.8 Threshing-mechanism belt tensioner (38) ........................ 319
6.3.5.9 Hydrostatic-pump belt tensioner (39) ........................... 319
6.3.5.10 Cab access ladder (40) .................................... 320
6.3.5.11 Tires (41) ...............................................320
6.3.5.12 Main crop elevator supports (42) ............................. 321
6.3.5.13 Rear wheel 4WD tie rod (if fitted) (43) ..........................322
6.3.5.14 Engine (44) ............................................. 322
6.3.5.15 Engine air filter (45) ....................................... 324
6.3.5.16 Front levelling (46) ........................................325
6.3.5.17 Rear leveling control cylinders (M400 LCI – M410 LCI models only) (47) . 325
6.3.5.18 Cutting table levelling cylinders (48) ........................... 326
Table of contents
Combines
M400-M410_EN_327297018
Find manuals at https://best-manuals.com

6.3.5.19 Shuttle drive belt tensioner (49) .............................. 326
6.3.6 Interval - 250 hours ...............................................327
6.3.6.1 Gearbox (61) .............................................327
6.3.6.2 Reduction gearbox (62) ..................................... 327
6.3.6.3 Main clutch (63) ...........................................328
6.3.6.4 Unloading auger support (64) ................................. 328
6.3.6.5 Straw chopper driven-belt tensioner (65) .........................329
6.3.6.6 Straw chopper drive-belt tensioner (66) ..........................329
6.3.6.7 Straw chopper idler shaft (67) .................................330
6.3.6.8 Tank unloading-auger clutch (68) ...............................330
6.3.6.9 Aspirator drive-belt tensioner (69) ..............................331
6.3.6.10 Rotary-screen belt tensioner (70) ............................. 331
6.3.6.11 Windshield wash fluid reservoir (71) ........................... 332
6.3.6.12 Engine oil and filters (72) ................................... 332
6.3.6.13 Tailing-auger left support (73) ............................... 335
6.3.6.14 Unloading-auger top angle gear (74) ........................... 335
6.3.7 Interval - 500 hours ...............................................336
6.3.7.1 Hydraulic systems oil (81) ................................... 336
6.3.7.2 Hydraulic and hydrostatic systems return filter (82) ................. 337
6.3.7.3 Hydraulic-oil intake filter (83) ................................. 338
6.3.7.4 Hydrostatic transmission filter (84) ............................. 338
6.3.7.5 Engine diesel-fuel filters (85) ................................. 339
6.3.7.6 Dehydrator filter (86) ....................................... 340
6.3.7.7 Catalytic fluid filter (87) ..................................... 341
6.3.7.8 Reduction gears (88) ....................................... 342
6.3.7.9 Gearbox (89) .............................................342
6.3.7.10 Air compressor (if installed) (90) .............................. 343
6.3.7.11 Battery (91) .............................................343
6.4 Periodical maintenance operations ..................................344
6.4.1 Description .................................................... 344
6.4.1.1 Engine valves (1) ..........................................344
6.4.1.2 Coolant (2) .............................................. 345
6.4.1.3 Service brake circuit fluid (3) ..................................346
6.4.1.4 Diesel fuel tank (4) .........................................346
6.4.1.5 Turbocharger (5) .......................................... 347
6.4.1.6 Hydraulic hoses (6) ........................................ 347
6.4.1.7 Catalytic fluid tank (DEF) (7) .................................. 348
6.5 Lubrication ........................................................349
7 Adjustments ............................................................. 351
7.1 Adjustments ...................................................... 353
7.1.1 Important information ............................................ 353
7.1.2 Rubber tracks (ATRAK) ............................................353
7.2 Belt and chain adjustment ..........................................354
7.2.1 Belts and chains (left-hand side) ..................................... 354
7.2.1.1 Feeder drive belt (1) ........................................355
7.2.1.2 Threshing unit drive belt (2) .................................. 356
7.2.1.3 Multi-Crop Separator drive belt (3) ............................. 357
7.2.1.4 Unloading-auger drive belt (4) .................................357
7.2.1.5 Belt drive for hydrostatic pump (5) ............................. 358
7.2.1.6 Belt drive for chaff spreader (if fitted) (6) .........................359
7.2.1.7 Main transmission belt (7) ................................... 360
7.2.1.8 Clean grain and tailings augers drive belt (8) ...................... 361
7.2.1.9 Straw walker drive belt (9) ................................... 361
7.2.1.10 Cutting table drive belt (10) ................................. 362
7.2.1.11 Unloading auger chain (11) ..................................362
7.2.1.12 Straw chopper drive belt (if fitted) (12) ......................... 363
Table of contents
Combines
M400-M410_EN_327297018
Find manuals at https://best-manuals.com

7.2.1.13 Straw chopper drive belt (if fitted) (13) ......................... 364
7.2.1.14 Belt drive for air compressor (if fitted) (14) .......................365
7.2.1.15 Leveling pump drive belt (M400 LC - M410 LC - M400 LCI - M410 LCI
models only) (15) ................................................366
7.2.2 Belts and chains (right-hand side) .................................... 367
7.2.2.1 Reel-pump drive belt (20) ....................................367
7.2.2.2 Dust aspirator drive belt (21) ................................. 368
7.2.2.3 Rotary-screen drive belt (22) ..................................368
7.2.2.4 Belt drive for engine coolant pump (23) ..........................369
7.2.2.5 Drive belt for engine fan and alternator (24) .......................369
7.2.2.6 Belt drive for cylinder variator (25) ............................. 370
7.2.2.7 Belt drive for fanning mill variator (26) ...........................371
7.2.2.8 Top chain drive for tailings auger (27) ........................... 372
7.2.2.9 Crop elevator chain (28) .....................................372
7.2.2.10 Chain drive for tailings elevator (29) ........................... 373
7.2.2.11 Front crop elevator chain (30) ................................373
7.2.2.12 Finger-feed-roller drive chain (31) ............................. 374
7.2.2.13 Tank filling-auger drive chain (32) ............................. 374
7.2.2.14 Belt drive for cab air conditioning compressor (33) .................375
7.2.2.15 Shuttle drive belt (34) ......................................376
7.3 Slip clutches ...................................................... 377
7.3.1 Description .................................................... 377
7.3.1.1 Clutch for main crop elevator upper shaft (1) ......................377
7.3.1.2 Clutch on finger feed roller (2) ................................ 377
7.3.1.3 Clutch for shaker shoe counter drive (3) ......................... 378
7.3.1.4 Shear bolt for unloading-auger counter drive (4) ....................378
7.4 Grain tank unloading auger ........................................ 379
7.4.1 Adjustment of the support ......................................... 379
7.5 Tires ..............................................................380
7.5.1 Tire pressure ................................................... 380
7.5.2 Replacement of Front Wheels .......................................381
7.5.3 Replacement of Rear Wheels ....................................... 383
7.5.4 Front and rear wheels assembly ..................................... 385
7.6 Brakes ............................................................ 387
7.6.1 Service brakes ..................................................387
7.6.2 Park brake ..................................................... 388
7.6.2.1 Disengaging the brake ......................................388
7.7 Rear axle ..........................................................390
7.7.1 Toe-in setting ...................................................390
7.7.2 Steering ram ball joints ............................................390
7.7.3 Width setting ...................................................391
7.7.4 Telescopic arm position ........................................... 392
7.7.5 Rear axle support ................................................394
7.8 Battery ............................................................395
7.8.1 Battery Replacement ............................................. 395
7.8.2 Suggestions regarding the battery ....................................396
8 Systems ................................................................. 397
8.1 Safety Precautions .................................................399
8.1.1 Notes ........................................................ 399
8.2 Engine supply system ..............................................400
8.2.1 Permitted fuels ................................................. 400
8.2.2 Fuel Circuit .................................................... 401
8.2.3 Bleeding the Fuel Supply Circuit ..................................... 402
8.2.4 Catalytic fluid tank (DEF) ...........................................403
8.2.5 Injection system operation ......................................... 404
Table of contents
Combines
M400-M410_EN_327297018
Find manuals at https://best-manuals.com

8.3 Engine air intake and exhaust system ...............................406
8.3.1 Operation ..................................................... 406
8.4 Engine cooling system ............................................. 409
8.4.1 Coolant ....................................................... 409
8.4.2 Engine cooling system operation .....................................410
8.5 Engine lubrication system ..........................................411
8.5.1 Operation ..................................................... 411
8.5.2 Oil vapor recovery system ......................................... 412
8.6 SCR system ....................................................... 413
8.6.1 Operation ..................................................... 413
8.7 Hydraulics system ................................................. 416
8.7.1 Pumps and fuel tank ..............................................416
8.7.2 Table and grain unloading auger positioning hydraulic circuits ................ 417
8.7.2.1 Cutting table oleopneumatic shock absorbers ..................... 418
8.7.2.2 Flow rate proportional valve ..................................419
8.7.2.3 Hose burst valves ......................................... 419
8.7.2.4 Table horizontal positioning circuit ............................. 420
8.7.3 Reel rotation control hydraulic circuit ..................................421
8.7.4 Hydraulic steering system ..........................................422
8.7.5 Auxiliary hydraulics circuit ..........................................423
8.7.6 Shuttle hydraulic circuit ............................................424
8.7.7 Leveling hydraulic circuit .......................................... 425
8.7.7.1 Rear automatic leveling (M400 LCI and M410 LCI models only) ........ 427
8.7.7.2 Manual leveling ...........................................428
8.8 Hydrostatic transmission system ................................... 429
8.8.1 Front-wheel drive ................................................429
8.8.2 Rear-wheel drive ................................................ 430
8.9 Electrical system .................................................. 431
8.9.1 Main components ............................................... 431
8.9.2 Computerized system ............................................ 432
8.9.3 Fuses ........................................................ 433
8.9.4 Additional fuses .................................................438
8.9.5 Relays ........................................................440
8.9.5.1 Additional relays .......................................... 445
8.9.6 Control units ................................................... 446
8.9.6.1 EXT control unit ...........................................446
8.9.6.2 ENEDC control unit ........................................ 446
8.9.6.3 FTD1 control unit ..........................................447
8.9.6.4 FTD2 control unit ..........................................447
8.9.6.5 I/O module (leveling) ....................................... 448
8.9.6.6 Engine control unit .........................................448
8.9.6.7 Engine sensors and control unit ............................... 449
8.9.7 Electric motors ..................................................450
8.9.7.1 Engine ignition control motor ................................. 450
8.9.7.2 Concave position control motors .............................. 450
8.9.7.3 MCS concave position control motor ........................... 451
8.9.7.4 Grain tank cover position control motor ..........................451
8.9.7.5 Straw deflector control motor (if fitted) ..........................452
8.9.7.6 Fanning mill variator control motor ............................. 452
8.9.7.7 Top sieve control motor .....................................453
8.9.7.8 Lower sieve motor ........................................ 453
8.9.8 Sensors .......................................................454
8.9.8.1 Forward speed sensor ......................................454
8.9.8.2 Cylinder speed sensor ......................................454
8.9.8.3 Fanning mill speed sensor ................................... 455
8.9.8.4 Reel speed sensor .........................................455
8.9.8.5 Straw chopper speed sensor ................................. 456
Table of contents
Combines
M400-M410_EN_327297018

8.9.8.6 Performance control sensors ................................. 456
8.9.8.7 Exhaust gas sensors ....................................... 457
8.9.8.8 Returns control sensors .....................................457
8.9.8.9 MCS speed sensor ........................................ 458
8.9.8.10 Tailings elevator revolution sensor ............................ 458
8.9.8.11 Crop elevator speed sensor ................................. 459
8.9.9 Electric connectors ...............................................459
8.9.10 Connections for diagnostics ....................................... 462
8.9.11 Flashing lights ................................................. 462
9 Troubleshooting ......................................................... 463
9.1 Description ........................................................465
9.1.1 Feeding .......................................................465
9.1.2 Threshing ..................................................... 465
9.1.3 Separation and cleaning ........................................... 467
9.1.4 Hydrostatic Transmission .......................................... 470
9.1.5 Engine ........................................................471
9.1.5.1 EEM4 engine troubleshooting (self-diagnosis) .....................473
9.1.5.2 Fault codes ..............................................473
9.1.6 Hydraulics system ............................................... 485
9.1.7 Electrical system ................................................ 487
9.1.8 Air conditioning circuit ............................................ 487
9.1.9 Straw chopper ..................................................488
10 Off-Season Storage ..................................................... 491
10.1 Procedure to follow ...............................................493
10.1.1 Operations to be carried out after the harvest .......................... 493
10.1.2 Ordering spare parts .............................................494
10.1.3 Operations to be carried out before the new season ......................494
11 Optional equipment ..................................................... 497
11.1 Information ...................................................... 499
11.1.1 General considerations ...........................................499
11.2 Optional equipment .............................................. 500
11.2.1 Four-wheel drive ............................................... 500
11.2.2 Windbreak ....................................................500
11.2.3 Additional lights ................................................ 501
11.2.4 Additional lights for flip-up maize headers ............................. 502
11.2.5 Additional fire extinguisher ........................................ 502
11.2.6 Diesel fuel prefilter ..............................................503
11.2.7 Air compressor for maintenance ....................................504
11.2.8 Weight and moisture control monitor .................................505
11.2.9 Multimedia navigation system ......................................505
11.2.10 Trailer hitch .................................................. 506
11.2.11 Vertical Knifes ................................................ 506
11.2.12 Cylinder cover ................................................ 507
11.2.13 Tailings cover plate .............................................507
11.2.14 Top sieve ....................................................508
11.2.15 Bottom sieve ................................................. 509
11.2.16 Auto-Guide ...................................................510
11.2.17 AGCOMMAND ................................................510
11.3 Equipment for threshing .......................................... 511
11.3.1 Equipment for maize ............................................ 511
11.3.2 Equipment for corn-cob .......................................... 512
11.3.3 Equipment for rice .............................................. 513
11.3.4 Equipment for light seed crops .....................................513
11.3.5 Equipment for soya and peas ......................................514
Table of contents
Combines
M400-M410_EN_327297018

11.4 Ballast weights ...................................................515
11.4.1 Description ................................................... 515
11.4.2 Ballast weights on rear axle ....................................... 516
11.4.3 Ballast weights on the straw walker hood for machines without straw chopper ..517
11.4.4 Ballast weights on the rear wheels with a liquid mix (for tubeless tires) ........518
11.4.5 Filling tires with anti-freeze solutions .................................519
11.5 Straw chopper ................................................... 520
11.5.1 Electrically operated straw chopper straw deflectors ..................... 520
11.5.2 Transport position ...............................................520
11.5.3 Working position ............................................... 521
11.5.4 Operating the straw chopper .......................................523
11.5.5 Disengaging the straw chopper .....................................524
11.5.6 Access to the straw chopper rotor ...................................524
11.5.7 Straw chopper rotor knives ........................................525
11.5.8 Counter-knives .................................................526
11.5.9 Chopping quality ................................................526
11.5.10 Use of straw chopper in maize .................................... 527
11.6 Chaff Spreader ................................................... 529
11.6.1 Working and maintenance positions ................................. 529
11.6.2 Chaff spreader speed ............................................531
11.6.3 Disengaging the chaff spreader .....................................531
11.6.4 Chaff spreader belt tensioning ......................................531
11.7 Rubber tracks (ATRAK) ............................................532
11.8 Metal tracks with rubber runners .................................. 533
11.8.1 Use and maintenance ............................................533
11.8.2 Track chain tension ..............................................534
12 Technical Specifications ................................................. 535
12.1 Wheels and tires ..................................................537
12.1.1 information ................................................... 537
12.1.2 Wheel tightening torque ..........................................537
12.1.3 Tire capacity ...................................................537
12.1.4 Front tire equipment .............................................538
12.1.5 Rear tire equipment ............................................. 542
12.1.6 Ballast weights .................................................543
12.2 Dimensions ...................................................... 544
12.2.1 Combine dimensions ............................................ 544
12.2.2 Clearance between unloading auger and table ..........................553
12.3 Technical specifications ...........................................554
12.3.1 Feeding unit ...................................................554
12.3.2 Threshing sys. ................................................. 554
12.3.3 Cleaning unit .................................................. 560
12.3.4 Grain tank .................................................... 561
12.3.5 Hydraulic system ............................................... 562
12.3.6 Hydrostatic system ..............................................563
12.3.7 Engine .......................................................563
12.3.8 Electrical components ........................................... 564
12.3.9 Transmission .................................................. 565
12.3.10 Rear axle .................................................... 566
12.3.11 Weight ......................................................567
13 Index ...................................................................571
Table of contents
Combines
M400-M410_EN_327297018

Table of contents
Combines
M400-M410_EN_327297018

1. General Information
1.1 Information .............................................................17
1.1.1 Introduction ..........................................................17
1.1.2 Company policy .......................................................17
1.1.3 Optional equipment ....................................................17
1.1.4 Spare parts and accessories ..............................................18
1.1.5 Warranty ............................................................18
1.1.6 Lubricants ...........................................................18
1.2 Use of the combine ......................................................20
1.3 Identification ............................................................22
1.3.1 Combine identification ..................................................22
1.3.2 Engine Identification ....................................................23
1.3.3 Cutting table identification ...............................................24
1.3.4 Operator seat identification ...............................................24
1.3.5 Hydrostatic pump identification ............................................25
1.3.6 Hydrostatic motor identification ...........................................25
1.3.7 Straw chopper identification (if fitted) .......................................26
1.3.8 Chaff spreader identification (if fitted) .......................................26
1.3.9 Trailer hitch identification (if fitted) ..........................................27
1.4 Identification form .......................................................28
1.4.1 Machine data .........................................................28
1.5 Conformity ..............................................................29
1.5.1 EC Declaration of Conformity .............................................29
1.6 Information .............................................................30
1.6.1 Ecology ............................................................30
1.6.2 Hydraulic systems: hoses ...............................................30
1.6.3 Scrapping and disposal .................................................31
1.7 Weight ..................................................................32
1.7.1 Weight distribution .....................................................32
Table of contents
Combines 15
M400-M410_EN_327297018

Table of contents
16 Combines
M400-M410_EN_327297018

1.1 Information
1.1.1 Introduction
Your new self-propelled combine is manufactured for harvesting seed and cereal crops, for threshing,
separating, cleaning and conveying the grain into the tank and depositing the straw on the ground.
This Operator's Manual should be used as a practical reference guide: It contains all the necessary practical
information for the operation, adjustment and maintenance of your new machine.
Your combine was designed and built to ensure optimum performance, comfort and ease-of-operation in a
wide variety of crops and conditions.
The combine has been thoroughly inspected prior to delivery both at the factory and by your Dealer, to
ensure you receive it in perfect condition.
To keep the combine in perfect condition and to ensure trouble-free performance, the periodical
maintenance operations listed in this manual should be carried out at the recommended intervals.
Before operating and/or driving the combine, read this Operator's Manual carefully, paying
particular attention to the section on safety rules.
Always keep this manual on hand for further reference.
The terms "left" and "right" are always used with reference to the machine traveling direction.
Should you require further information about the machine, please do not hesitate to contact your
authorized Dealer. Your Dealer provides specially trained personnel, genuine spare parts and the required
tools to solve any problems that may arise.
NOTE:
•This combine has been designed and built in compliance with the Machine Directive 2006/42/EC. A CE
Declaration of Conformity is supplied with the machine (see specific chapter).
• This manual is published for worldwide distribution, and the availability of equipment shown as standard
or optional varies according to the territory in which the combine is to be used. Specifications may differ
from those contained in this Operator's Manual according to the customer's requirements
• In order to provide a better view of features or adjustments, certain illustrations in this manual may
show an assembly with standard guards, or the guards required by law in different countries, open or
removed.
DANGER: However, a machine should never be operated in this condition.
For your own safety, always ensure all safety guards are fitted and closed correctly
before operating the machine.
• This Operator’s Manual, along with the Operator’s Manuals provided for the table, the power take-off
shaft and the table trailer, must always be kept in the compartment under the operator's seat for
storage and convenient reference.
1.1.2 Company policy
In accordance with the Company's policy of continuous improvements to its products, the Company
reserves the right to modify and improve its products whenever necessary and to the required extent,
without any obligation to apply such modifications to previously sold products.
The information contained in this Manual refers to the current situation at the time it was written. All the
data given may vary.
1.1.3 Optional equipment
Your machine was designed to operate in a wide variety of crops and conditions.
However, in certain cases it may be necessary to fit additional accessories to improve machine
performance or adapt the machine to harvesting special crops.
[V]
GUID-2CCF8318-3351-405F-A437-A627DC6942F5 [V1]
GUID-79F7B963-D7CF-4C2C-8B57-7606EAF0626D [V1]
GUID-DD35C8AD-E8F3-44AB-BCCA-8F98A1C88E1F [V1]
1. General Information
Combines 17
M400-M410_EN_327297018

A list of available accessories is provided in the chapter Optional equipment.
1.1.4 Spare parts and accessories
The genuine spare parts and accessories have been specifically designed for this type of machine.
Only genuine parts supplied by your authorized Dealer can guarantee correct operation and optimum
performance.
Never use non-genuine spare parts or accessories: Some accessories (e.g. PTO shafts, straw choppers,
tables) require an EC certification, which can be provided only by the manufacturer or his qualified and
recognized sub-suppliers.
Non-genuine spare parts have not been tested and are not authorized by the manufacturer.
The use of such equipment may have a damaging effect on the design features of the machine and may
even jeopardize operational safety.
The manufacturer disclaims all liability in the event of loss or damage arising as a result of non-
genuine parts or accessories being fitted.
It is expressly prohibited to make any modification to the combine without the prior written authorisation
by the manufacturer.
When ordering spare parts and/or optional equipment, always quote your combine model and serial
number (see chapter Combine identification).
1.1.5 Warranty
Your combine is warranted in compliance with the regulations in force in your country and the agreements
made with your Dealer.
However, the warranty becomes void in the following situations:
1. If the machine has been used inappropriately.
2. If adjustments and maintenance have not been carried out according to the instructions in this manual.
3. If the failures are caused by the use of non-genuine spare parts or accessories.
4. If damage is the result of carelessness, negligence, inappropriate use of the machine or operational
errors. If the safety devices are removed and/or non-genuine spare parts are used, the warranty
becomes void automatically and the manufacturer disclaims any liability.
The warranty applies only to repair or free replacement of parts proving defective after a careful inspection
by the manufacturer (excluding wear parts and tires), as described in the Combine Service Record Book. In
the event that warranted parts are replaced or repaired, warranty terms are not extended. The customer
can assert his warranty rights only insofar as the warranty conditions contained in the Service Record Book
have been observed.
1.1.6 Lubricants
Your Dealer can provide a wide range of special lubricants, produced according to the specific technical
specifications of the combine.
For these combines we recommend the use of the lubricants listed in the chapter Capacities and
specifications of the section Lubrication and maintenance.
Always use genuine AGCO parts, the only parts which bear this trademark:
GUID-F08CC493-8404-497B-88D2-3B79213DB5D7 [V1]
GUID-5BD9857D-93E8-4E52-BB3F-1FE4DBB1D35E [V1]
GUID-44B36F67-8988-46E5-8D44-C33AC5308F1D [V1]
1. General Information
18 Combines
M400-M410_EN_327297018

GUID-0B91A8D0-3BCA-44AE-B982-E3536532E4D4-high.tif [High]
Fig. 1
1. General Information
Combines 19
M400-M410_EN_327297018

1.2 Use of the combine
These combines are designed as self-propelled units with a diesel engine.
The machines are manufactured exclusively for usual agricultural purposes, i.e. for harvesting cereal, seed,
rice, maize, soya, etc. by cutting or picking-up the crop, threshing and separating the grains from the ears,
delivering the grains in the grain tank and unloading them into the grain wagon.
Machine performance may be limited by various factors such as harvesting speed, weather conditions,
ground characteristics and the type and degree of ripeness of the crop.
When operating the machine, make sure the cab doors are shut. The operator and instructor (or trainee), if
present, must remain seated in their respective seats with their seatbelts fastened (the operator should
not drive the machine when standing).
The machines must be operated only by skilled operators who know all the machine's functions and
harvesting techniques.
If the ground is uniform and the tires offer sufficient grip, the machine stability is ensured on the following
inclinations:
•M400 and M410 models
- 20% (11°) longitudinally (uphill and downhill).
- 20% (11°) crosswise.
• M400 LC, M410 LC, M400 LCI and M410 LCI models
- 30% (18°) longitudinally (uphill and downhill).
- 30% (18°) crosswise.
M400 - M410 models
These models are designed for working on level ground to ensure even distribution of the crop inside the
machine. These models HAVE NOT been developed for working on sloping ground.
M400 LC - M410 LC models
These models have been expressly designed for harvesting crops on hilly but firm ground.
The front levelling system ensures that the machine body remains perfectly horizontal up to a gradient of
20% (15% for machines not equipped with rear-wheel drive).
The system that varies the front track width operates correctly only when the machine is in motion.
M400 LCI – M410 LCI models
This model, in comparison to the LC models, features a longitudinal levelling function (two hydraulic
cylinders connected to the rear axle) that allows the machine to tackle uphill slopes, up to 30%.
Forbidden uses
Do not use the machine for tasks or purposes other than those specified in this Manual, on the safety
decals or on other safety information provided with the machine.
The following pages contain recommendations on correct and incorrect use of the machine when traveling
on public roads, during field operations and during maintenance.
Many machine functions relating to safety are managed by the software.
Do not try to modify or replace the software. You risk destroying the machine's settings and the operating
logic.
Such tampering could lead to unpredictable and abnormal behavior, making it unsafe (for the operator(s)
and the machine).
GUID-80081CFA-2F30-4E9C-8A54-D4FB87621010 [V2]
1. General Information
20 Combines
M400-M410_EN_327297018