AGCO GLEANER 3000 User manual

HEADER
OPERATOR’S MANUAL
GLEANER®
Model 3000 Corn Header
F0204e73
SERVICE MANUAL

Find manuals at https://best-manuals.com

79023084 A Rev. 1-i
CONTENTS
GLEANER®
Model 3000 Corn Header
79023084 A Rev.
CONTENTS
GENERAL INFORMATION ................................................................................................................................. 1-1
ADJUSTMENTS ................................................................................................................................................. 2-1
SERVICE GENERAL .......................................................................................................................................... 3-1
SERVICE - FRAME GROUP .............................................................................................................................. 4-1
SERVICE - ROW UNIT ....................................................................................................................................... 5-1
Find manuals at https://best-manuals.com

1-ii 79023084 A Rev.
CONTENTS
Find manuals at https://best-manuals.com

79023084 A Rev. 1-1
GENERAL INFORMATION
GENERAL INFORMATION
Contents
GENERAL INFORMATION ............................................................................................................................. 1-3
Safety Alert Symbol ................................................................................................................................... 1-3
Signal Words ............................................................................................................................................. 1-3
Safety Precautions .................................................................................................................................... 1-4
Road and Highway Operation ................................................................................................................... 1-6
Safety Decals, Lights, and Reflectors ....................................................................................................... 1-7
Right and Left Hand ................................................................................................................................ 1-12
Header Lift Cylinder Stop ........................................................................................................................ 1-12
SHIELDS ....................................................................................................................................................... 1-14
Attaching Corn Head to Combine ............................................................................................................ 1-21
Leveling Header ...................................................................................................................................... 1-26
Specifications .......................................................................................................................................... 1-27
Lubrication and Service ........................................................................................................................... 1-31
SETTING UP INSTRUCTIONS ..................................................................................................................... 1-39
General .................................................................................................................................................... 1-39
Shipping Angles ...................................................................................................................................... 1-40
Shipping Stands ...................................................................................................................................... 1-41
Preparation .............................................................................................................................................. 1-42
Inner Gathering Sheets ........................................................................................................................... 1-43
Inner Divider Points ................................................................................................................................. 1-45
Outer Fenders ......................................................................................................................................... 1-47
Extremity Lights ....................................................................................................................................... 1-50
Corn Head Hopper Bottom Deflector Plate ............................................................................................. 1-51
Setup to Fit Transverse Corn Head on Conventional or Axial Combine ................................................. 1-52
Setup to Fit Conventional or Axial Corn Head on Transverse Combine ................................................. 1-57
Find manuals at https://best-manuals.com

1-2 79023084 A Rev.
GENERAL INFORMATION
Find manuals at https://best-manuals.com

79023084 A Rev. 1-3
GENERAL INFORMATION
GENERAL INFORMATION
Safety Alert Symbol
FIG. 1: This is the safety alert symbol. It means
ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED! Look for it, both in this manual and on safety
signs on the machine. It will direct your attention to
information that involves your safety and the safety of
others.
Hazard control and accident prevention are dependent
upon the awareness, concern, and prudence of personnel
involved in the operation, transport, maintenance, use,
and storage of equipment.
mCAUTION: Shields have been removed in
some photos for clarification. DO NOT
OPERATE HEADER UNLESS ALL SHIELDS
ARE IN PLACE.
Signal Words
FIG. 2: The words DANGER, WARNING, or CAUTION
are used with safety alert symbol. Learn to recognize
these safety alerts, and follow the recommended
precautions and safe practices.
mDANGER: Indicates an imminently
hazardous situation that, if not avoided, will
cause DEATH OR VERY SERIOUS INJURY.
mWARNING: Indicates a potentially
hazardous situation that, if not avoided,
could cause DEATH OR SERIOUS INJURY.
mCAUTION: Indicates a potentially
hazardous situation that, if not avoided,
may cause a MINOR INJURY.
Replace any DANGER, WARNING, CAUTION or
instructional decal that is not readable or is missing. The
location and part number of these decals is identified later
in this section of the manual.
IMPORTANT: The word IMPORTANT is used to identify
special instructions or procedures which, if
not strictly observed could result in
damage to, or destruction of the machine,
process or its surroundings.
NOTE: The word NOTE is used to indicate points of
particular interest for more efficient and
convenient repair or operation.
FIG. 1
Saf
FIG. 2
WC1957
Find manuals at https://best-manuals.com

GENERAL INFORMATION
1-4 79023084 A Rev.
Safety Precautions
FIG. 3: Read and understand this section of your service
manual, the operator's manuals for the combine, and for
all the attachments before operating the combine.
Learn how to operate the combine and header and how
to use the controls properly.
Do not allow anyone to operate the combine without
proper instruction and training.
The Right Hand and Left Hand side is determined by
facing in the direction of forward travel.
IT IS TOO LATE TO REMEMBER WHAT SHOULD
HAVE BEEN DONE AFTER THE ACCIDENT HAS
HAPPENED.
For you safety and the safety of others, follow all the
safety precautions and instructions in the manuals and on
the decals affixed to the combine and its attachments.
Personal injury or death may result if these precautions
are not followed.
•READ the Operator's Manuals carefully to acquaint
yourself with the Corn Head and combine. Operating
unfamiliar equipment can cause accidents.
•ALWAYS shift transmission to neutral, stop engine,
set brake and remove start key before leaving the
operator's station, or before permitting anyone to
inspect, clean, lubricate, adjust or repair any part of
the combine or its attachments, unless otherwise
specifically recommended in the Operator's Manual.
•NEVER permit anyone to work under the Corn Head
or feeder housing or between the Corn Head and
combine UNLESS the header lift cylinder stop is fully
engaged on the lift ram, the engine is stopped, the
brake is set, the key is removed from the start switch,
and the Corn Head is latched securely to the feeder
housing.
•NEVER permit the operator or another person to
engage or disengage the header lift cylinder stop
UNLESS the combine engine is stopped, the brake
is set, and the key is removed from the start switch
while that person is between the Corn Head and the
combine or under the feeder housing to move the
header lift cylinder stop.
•BE SURE that everyone is clear of the combine
before starting the engine and mechanism or it's
attachments.
•ALWAYS be sure that all shields, guards and access
doors are in place when Corn Head is in operation.
•DO NOT try to clean, adjust, or service the Corn
Head while the Corn Head or combine is operating.
•KEEP all belts and chains in alignment and at the
proper tension.
•NEVER turn the Corn Head conveyor or drives
unless ALL parts of the body and articles of clothing
are well clear of the chains, gears, and other moving
parts.
FIG. 3
s-1123
Find manuals at https://best-manuals.com

79023084 A Rev. 1-5
GENERAL INFORMATION
•FOR YOUR SAFETY and the safety of others,
SAFETY AND OPERATIONAL DECALS that
become damaged, faded, or come off should be
replaced immediately.
•REMEMBER that safe operation is no accident.
•ALWAYS lower the Corn Head to the ground, or
block, or lock it up securely before disconnecting or
servicing any part of the system.
•ALWAYS keep the drives, moving parts, and shields
clean of chaff and build-up to reduce the possibility of
fire.
Find manuals at https://best-manuals.com

GENERAL INFORMATION
1-6 79023084 A Rev.
Road and Highway Operation
FIG. 4: COMPLY with your state and local LAWS and
REGULATIONS governing highway safety when moving
machinery on a highway.
•ALWAYS travel at a reasonable speed for road or
field conditions. Whenever possible, avoid traveling
near ditches, embankments and holes. Reduce
speed when turning, crossing slopes, and or rough,
slick or muddy surfaces.
•ALWAYS empty grain tank before transporting on
public roads.
•ALWAYS reduce speed GRADUALLY to maintain
adequate weight for stability on the rear (steering)
wheels whenever:
a. Slowing ENGINE speed.
b. Slowing HYDRO-TRACTION drive.
c. Applying BRAKES.
•NEVER apply turning assist individual wheel brakes
during road or highway operation. Brakes must be
locked together during road travel.
•TOWING of combine is NOT recommended!
ROTATE the Corn Head extremely lights so that the lights
are to the outside position of Corn Head when traveling
on a highway. USE SMV (slow moving vehicles) emblem
on the combine and flashing warning lights when
operating the combine and Corn Head on a highway,
unless prohibited by law.
CHECK clearance CAREFULLY before driving the
combine and Corn Head under electric lines, over
bridges, or other obstructions along the highway.
FIG. 4
s-1025
Find manuals at https://best-manuals.com