AGCO Massey Ferguson 9195 User manual

© AGCO Corporation, 2011 All rights reserved.
Part Number 4283440M1 (English)
Printed in U.S.A.
January 2011
Massey Ferguson®
9195 / 9196
Rotary Disc Header
SERVICE MANUAL
4283440M1
CONTENTS
SAFETY..................................................................................................................................................................01
GENERAL INFORMATION ....................................................................................................................................02
DRIVES...................................................................................................................................................................03
CUTTERBED..........................................................................................................................................................04
ELECTRICAL .........................................................................................................................................................05
HYDRAULICS ........................................................................................................................................................06
HAY CONDITIONER ..............................................................................................................................................07
TROUBLESHOOTING............................................................................................................................................08
SPECIFICATIONS..................................................................................................................................................09

4283440M1 01-i
Contents
Massey Ferguson®
9195 / 9196
Rotary Disc Header
SERVICE MANUAL
4283440M1
01 - Safety
Contents
SAFETY
Safety Alert Symbol ....................................................................................................................................... 01-1
Safety Messages ........................................................................................................................................... 01-1
Informational Messages ................................................................................................................................. 01-1
Safety Signs ................................................................................................................................................... 01-2
A Word to the Operator .................................................................................................................................. 01-2
Operator Manual ............................................................................................................................................ 01-3
Prepare for Operation .................................................................................................................................... 01-4
Operation ....................................................................................................................................................... 01-5
General Information ................................................................................................................................. 01-5
PPE (Personal Protection Equipment) .................................................................................................... 01-6
Seat Instructions ...................................................................................................................................... 01-6
Shield and Guards ................................................................................................................................... 01-7
Exhaust Warning ..................................................................................................................................... 01-7
Flying Debris ........................................................................................................................................... 01-8
Handrails ................................................................................................................................................. 01-8
Agricultural Chemicals ............................................................................................................................. 01-8
Travel On Public Roads ................................................................................................................................. 01-8
Maintenance .................................................................................................................................................. 01-9
General Information ................................................................................................................................. 01-9
Fire Prevention and First Aid ................................................................................................................. 01-11
Checking for High Pressure Leaks ........................................................................................................ 01-12
Cylinder Stops ............................................................................................................................................. 01-13
INDEX ............................................................................................................................................................. 01-15
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01-ii 4283440M1
Contents
NOTES
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4283440M1 01-1
Safety
SAFETY
SAFETY ALERT SYMBOL
The safety alert symbol means ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
Look for the safety alert symbol both in this manual and
on safety signs on this machine. The safety alert symbol
will direct your attention to information that involves your
safety and the safety of others.
SAFETY MESSAGES
The words DANGER, WARNING or CAUTION are used
with the safety alert symbol. Learn to recognize these
safety alerts and follow the recommended precautions
and safety practices.
DANGER: Indicates an imminently hazardous
situation that, if not avoided, will result in
DEATH OR VERY SERIOUS INJURY.
WARNING: Indicates a potentially hazardous
situation that, if not avoided, could result in
DEATH OR SERIOUS INJURY.
CAUTION: Indicates a potentially hazardous
situation that, if not avoided, may result in
MINOR INJURY.
INFORMATIONAL MESSAGES
The words IMPORTANT and NOTE are not related to
personal safety, but are used to give additional
information and tips for operating or servicing this
equipment.
IMPORTANT: Identifies special instructions or
procedures which, if not strictly observed, could result in
damage to or destruction of the machine, process, or its
surroundings.
NOTE: Identifies points of particular interest for more
efficient and convenient repair or operation.
FIG. 1
Saf
FIG. 2
WC1957
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Safety
01-2 4283440M1
SAFETY SIGNS
WARNING: DO NOT remove or obscure Danger,
Warning or Caution signs. Replace any
Danger, Warning or Caution signs that are
not readable or are missing. Replacement
signs are available from your dealer in the
event of loss or damage.
Keep signs clean by wiping off regularly. Use a cleaning
solution if necessary.
If parts have been replaced or a used machine has been
purchased, make sure all safety signs are in the correct
location and can be read.
Replace any safety signs that can not be read or are
missing. Clean the machine surface thoroughly with a
cleaning solution before replacing signs. Replacement
safety signs are available from your dealer.
A WORD TO THE OPERATOR
It is YOUR responsibility to read and understand the
safety section in this manual and the manual for all
attachments before operating this machine. Remember
YOU are the key to safety. Good safety practices not only
protect you, but also the people around you.
Study the features in this manual and make them a
working part of your safety program. Keep in mind that
this safety section is written only for this type of machine.
Practice all other usual and customary safe working
precautions, and above all REMEMBER - SAFETY IS
YOUR RESPONSIBILITY. YOU CAN PREVENT
SERIOUS INJURY OR DEATH.
This safety section is intended to point out some of the
basic safety situations that may be encountered during
the normal operation and maintenance of your machine.
This section also suggests possible ways of dealing with
these situations. This section is NOT a replacement for
other safety practices featured in other sections of this
manual.
Personal injury or death may result if these precautions
are not followed.
Learn how to operate the machine and how to use the
controls properly.
Do not let anyone operate the machine without instruction
and training.
For your personal safety and the personal safety of
others, follow all safety precautions and instructions found
in the manuals and on safety signs affixed to the machine
and all attachments.
Use only approved attachments and equipment.
FIG. 3
S-1123
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4283440M1 01-3
Safety
Make sure your machine has the correct equipment
needed by the local regulations.
WARNING: An operator should not use alcohol or
drugs which can affect their alertness or
coordination. An operator on prescription
or 'over the counter' drugs needs medical
advice on whether or not they can properly
operate machines.
CAUTION: If any attachments used on this
equipment have a separate Operator
Manual, see that manual for other important
safety information.
CAUTION: See the engine Operation and
Maintenance Manual for other important
safety information.
CAUTION: See the windrower tractor Operator
Manual for other important safety
information.
OPERATOR MANUAL
This manual covers general safety practices for this
machine.
Right-hand and left-hand, as used in this manual, are
determined by facing the direction the machine will travel
when in use.
The photos, illustrations, and data used in this manual
were current at the time of printing, but due to possible
in-line production changes, your machine can vary slightly
in detail. The manufacturer reserves the right to redesign
and change the machine as necessary without
notification.
WARNING: In some of the illustrations and photos
used in this manual, shields or guards may
have been removed for clarity. Never
operate the machine with any shields or
guards removed. If the removal of shields
or guards is necessary to make a repair,
they MUST be replaced before operation.
The Operator Manual is stored in the holder (1) on the
machine. After using the Operator Manual, return the
manual to the storage location.
FIG. 4
1
N309100
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Safety
01-4 4283440M1
PREPARE FOR OPERATION
Read and understand all operating instructions and
precautions in this manual before operating or servicing
the machine.
Make sure you know and understand the positions and
operations of all controls. Make certain all controls are in
neutral and the parking brake is applied before starting
the machine. Make sure the steering wheel is centered
and locked.
WARNING: Any time the engine is running and the
parking brake is disengaged, the machine
will turn if the steering wheel is moved even
though the travel control lever is in neutral.
Make certain all people are well away from your area of
work before starting and operating the machine. Check
and learn all controls in an area clear of people and
obstacles before starting your work. Be aware of the
machine size and have enough space available to allow
for operation. Never operate the machine at high speeds
in crowded places.
Emphasize the importance of using correct procedures
when working around and operating the machine. Do not
let children or unqualified persons operate the machine.
Keep others, especially children, away from your area of
work. Do not permit others to ride on the machine.
Make sure the machine is in the proper operating
condition as stated in the Operator Manual. Make sure
the machine has the correct equipment required by local
regulations.
All equipment has a limit. Make sure you understand the
speed, brakes, steering, stability, and load characteristics
of this equipment before you start.
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4283440M1 01-5
Safety
OPERATION
General Information
When parking, park the machine on a solid level surface
and lower the header to the ground. Put all controls in
neutral, center and lock the steering wheel, and apply the
parking brake. Stop the tractor engine and take the key
with you.
WARNING: Do not leave the machine unattended
with the header raised. Lower the header
fully before leaving the machine. A sudden
loss of hydraulic pressure can cause the
header to drop without warning.
Make sure the machine is in the proper operating
condition according to the Operator Manual.
Always operate the machine with the control console
turned on.
Do not dismount from moving machinery.
Stay off slopes too steep for operation.
Be aware of the size of the machine and have enough
space available to allow for operation.
Stay off slopes too steep for operation. Keep the header
as low as possible while going down hills. Never suddenly
reverse the wheels to stop or back up.
Where possible avoid operating the machine near
ditches, embankments, and holes. Reduce ground speed
when operating on rough, slippery, or muddy surfaces
and when turning or crossing slopes.
Avoid contact with electrical power lines. Contact with
electrical power lines can cause electrical shock, resulting
in very serious injury or death.
FIG. 5
D-7084
FIG. 6
D-8482
FIG. 7
D-15022
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Safety
01-6 4283440M1
PPE (Personal Protection Equipment)
Wear all personal protective equipment (PPE) and
protective clothing issued to you or called for by job
conditions and country/local regulations. PPE includes,
but is not limited to, equipment to protect eyes, lungs,
ears, head, hands and feet when operating, servicing or
repairing equipment.
Always keep hands, feet, hair, and clothing away from
moving parts. Do not wear loose clothing, jewelry,
watches, or other items that could entangle in moving
parts. Tie up long hair that can also entangle in moving
parts.
Seat Instructions
Securely fasten the seat belt before operating the
machine. Always remain seated and have the seat belt
fastened while operating the machine. Replace the seat
belts when they become worn or broken.
Never wear a seat belt loosely or with slack in the belt
system. Never wear the seat belt in a twisted condition or
pinched between the seat structural members.
When using the instructional seat, if equipped, securely
fasten the seat belt. The instructional seat is to be used
only to train new operators or diagnose a problem. The
instructional seat is only intended for short periods of use.
Extra riders, especially children, are not permitted on the
machine.
When the instructional seat is used the machine must be
driven at a slower speed and on level ground. Avoid quick
starts, stops, and sharp turns. Avoid driving on highways
or public roads.
FIG. 8
S-1127A
FIG. 9
WC1953A
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4283440M1 01-7
Safety
Shield and Guards
All shields and guards must be in the correct operating
position and in good condition.
Do not open, remove, or reach around shields while the
engine is operating. Entanglement in rotating belts and
components can cause serious injury or death. Stay clear
of rotating components.
All curtains must be in the correct operating position and
in good condition.
Do not operate the machine with the drive shaft shields
open or removed. Entanglement in rotating drive shafts
can cause serious injury or death. Stay clear of rotating
components.
Make sure rotating guards turn freely.
Do not make adjustments to the roll tension with the
header engaged.
When making adjustments to the roll pressure, turn off the
header. Lower the header to the ground and engage the
parking brake. Set the engine to low idle.
Exhaust Warning
Never operate the engine in a closed building unless the
exhaust is vented outside.
FIG. 10
71389544C
FIG. 11
WC1941
FIG. 12
WC1949
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