Assa Abloy Access 3 User manual

Key Systems Technical Manual

Technical Manual
2
Table of Contents
The Access 3 Advantage ....................................................................................................... 3
AP Key Cuts.......................................................................................................................... 4
AS & AHS Key Cuts............................................................................................................... 5
Pinning Formula.................................................................................................................... 6
Construction Master Keying.................................................................................................. 7
Visual and Concealed Key Control ........................................................................................ 8
Access 3 Pin Kits ................................................................................................................... 9
Cylinder Parts: AP - 1500 Series Mortise.............................................................................. 10
Cylinder Parts: AP - 3500 Series Rim.................................................................................... 11
Cylinder Parts: AS - 1600 Series Mortise.............................................................................. 12
Cylinder Parts: AS - 3600 Series Rim.................................................................................... 13
Cylinder Parts: AHS - 1700 Series Mortise ........................................................................... 14
Cylinder Parts: AHS - 3700 Series Rim ................................................................................. 15
Cylinder Parts: AP - 8500 Series LFIC Cores ......................................................................... 16
Cylinder Parts: AS - 8600 Series LFIC Cores ......................................................................... 17
Cylinder Parts: AHS - 8700 Series LFIC Cores....................................................................... 18
Cylinder Parts: AP - 2500 Series Component (Key-in-Knob/Lever) ........................................ 19
Cylinder Parts: AS - 2600 Series Component (Key-in-Knob/Lever) ........................................ 20
Cylinder Parts: AHS - 2700 Series Component (Key-in-Knob/Lever)...................................... 21

Technical Manual
3
The Access 3™Advantage
The Access 3 Key System
The patented Access 3 system from
Corbin Russwin provides the right level
of security for each opening in your
facility. Three levels of ANSI/BHMA Grade
1 protection, from patented keyway to
UL437 certified, secures every opening.
A common key for all three levels of
security enhances key control and
simplifies administrative procedures. Key
blanks are controlled through authorized
distribution and geographical protection
is available. Available for mortise,
rim, component and Large Format
Interchangeable Core (LFIC) cylinders,
Corbin Russwin offers the right Access 3
level of protection for every door in your
facility.
Benefits
• Patentprotectionfromunauthorized
key duplication through 2027
• Newkeywayfamilyprotectssystem
integrity from legacy systems
• Keysaresignificantlystrongerthan
competitive systems
• User-friendlydesignwithminimal
components provides easy field
service – except key cutting – AS, AHS
• AvailabilityinallexistingCorbin
Russwin cylinder types provides cost-
effective upgrade for Corbin Russwin
facilities
• Bump resistance standard for all AP,
AS and AHS cylinders.
Access 3 (AP) features a utility patented
keyway. These cylinders easily retrofit into
existing hardware and are appropriate for
most applications. The keys for AP can
only open AP cylinders. AP cylinders are
protected against bumping.
Access 3 (AS) builds on the utility
patented keyway of AP and adds
patented side bar locking with unique
angled bottom pins that provide end
users with geographical exclusivity.
Cylinders provide protection against
bumping and picking. Because of
its superior key control and patent
protection until 2027, AS products are
recommended for use in conjunction
with AHS for new installations or when
retrofitting systems, including large
format interchangeable core systems.
Access 3 (AHS) combines the utility
patented keyway and side bar locking
with unique angled bottom pins that
provide end users with geographical
exclusivity, and adds certification to
UL437. They are classified as high security
because of their superior resistance to
physical attack and protection against
unauthorized key duplication. Because of
its superior key control, patent protection
until 2027, and physical strength, we
recommend AHS products for new high-
security installations or when retrofitting
systems, including large format
interchangeable core systems. Corbin
Russwin also offers anti-vandal and
high security locksets that complement
AHS cylinders for those openings most
vulnerable to attach.

Technical Manual
4
AP Key Cuts
AP cuts from Bow to Tip
MACS-4
Top Pin (TP)
Size # Length Part No.
Top #1 0.030 763F012030
Top #2 0.060 763F012060
Top #3 0.090 763F012090
Top #4 0.120 763F012120
Top #5 0.150 763F012150
Top #6 0.180 763F012180
Top #7 0.210 763F012210
Top #8 0.240 763F012240
Top #9 0.270 763F012270
Build Up Pins (BU)
Size # Length Part No.
BU #1 0.030 763F012030
BU #2 0.060 763F012060
BU #3 0.090 763F012090
BU #4 0.120 763F012120
BU #5 0.150 763F012150
BU #6 N/A N/A
BU #7 0.210 763F012210
BU #8 0.240 763F012240
BU #9 0.270 763F012270
BU #10 0.300 763F012300
BU #11 0.330 763F012330
Size # Length Part No.
1 .231 763F002243
2 .261 763F002273
3 .291 763F002303
4 .321 763F002333
5 .351 763F002363
6 .381 763F002393
Bottom Pins (BP)
Size # Length Part No.
1 .030 763F012030
2 .060 763F012060
3 .090 763F012090
4 .120 763F012120
5 .150 763F012150
Master Pins (MP)
Size # Length Part No.
BR #4 0.120 763F027120
BR #5 0.150 763F027150
BR#6 0.180 763F027180
BR#7 0.210 763F027210
BR#8 0.240 763F027240
BR#9 0.270 763F027270
Top Pin - Bump Resistant
Description Part No.
CMK 763F072
CMK Wafer
Depth Spec.
AP Key
Bottom Pin

Technical Manual
5
AS & AHS Key Cuts
AS & AHS cuts from Bow to Tip
MACS - 4
Bottom Pin (BP)
Size # Length Part No.
BP #1-C 0.231 763F052243
BP #1-L 0.231 763F042243
BP #1-R 0.231 763F062243
BP #2-C 0.261 763F052273
BP #2-L 0.261 763F042273
BP #2-R 0.261 763F062273
BP #3-C 0.291 763F052303
BP #3-L 0.291 763F042303
BP #3-R 0.291 763F062303
BP #4-C 0.321 763F052333
BP #4-L 0.321 763F042333
BP #4-R 0.321 763F062333
BP #5-C 0.351 763F052363
BP #5-L 0.351 763F042363
BP #5-R 0.351 763F062363
BP #6-C 0.381 763F052393
BP #6-L 0.381 763F042393
BP #6-R 0.381 763F062393
Top Pin (TP)
Size # Length Part No.
Top #1 0.030 763F012030
Top #2 0.060 763F012060
Top #3 0.090 763F012090
Top #4 0.120 763F032120
Top #5 0.150 763F037150
Top #6 0.180 763F037180
Top #7 0.210 763F032210
Top #8 0.240 763F032240
Top #9 0.270 763F032270
Build Up Pins (BU)
Size # Length Part No.
BU #1 0.030 763F012030
BU #2 0.060 763F012060
BU #3 0.090 763F012090
BU #4 0.120 763F012120
BU #5 0.150 763F012150
BU #6 N/A N/A
BU #7 0.210 763F012210
BU #8 0.240 763F012240
BU #9 0.270 763F012270
BU #10 0.300 763F012300
BU #11 0.330 763F012330
Size # Length Part No.
1 .030 763F012030
2 .060 763F012060
3 .090 763F012090
4 .120 763F012120
5 .150 763F012150
Master Pins (MP)
Description Part No.
CMK 763F072
CMK Wafer
Depth Spec.
AS & AHS Key
Bottom Pin
Dimensions shown are to theoretical intersection

Technical Manual
6
Pinning Formula
Instructions (Fixed Core and LFIC
Chambers 1,2, 5 & 6)
Bottom Pin = shallowest operating cut
Master Pin (if required) = Deepest minus
shallowest operating cut
(Plug Total = Bottom Pin + Master Pin)
Top Pin = 10 MINUS Plug Total
Fixed Core Component Cylinders
Example
Master Key 1 2 3 4 6 4
Change Key 3 4 5 2 2 2
Top Pin (TP) 7 6 5 6 4 6
Master Pin (MP) 2 2 2 2 4 2
Bottom Pin (BP) 1 2 3 2 2 2
Large Format Interchangable Core Cylinders
Example
Control Key 1 5 5 4 3 2
Master Key 1 5 2 6 3 2
Change Key 3 1 4 3 1 5
Top Pin (TP) 7 5 2 3 7 5
Build Up Pin (BU) x x 7 4 x x
Master Pin (MP) 2 4 2 3 2 3
Bottom Pin (BP) 1 1 2 3 1 2
Bottom
Pin (BP) =
Shallowest
Operating Cut
Top Pin (TP)
10 MINUS
Plug Total
Fixed Core and
LFIC Chambers
1, 2, 5 & 6
Master Pin
(MP) =
Deepest Minus
Shallowest
Operating Cut
Plug Total (MP + BP)
Instructions (LFIC Control Chambers 3 & 4)
Bottom Pin = shallowest operating cut
Master Pin (if required) = Deepest minus
shallowest operating cut
(Plug Total = Bottom Pin + Master Pin)
Build Up Pin = Control Cut plus 6 minus Plug Total
Top Pin = 13 MINUS (PLUG TOTAL + BUILD UP PIN)
Master Pin (MP) =
Deepest MINUS
Shallowest
Operating Cut
Top Pin (TP)
13 MINUS Plug
Total and
Build Up Pin
Build Up Pin (BU) =
Control Cut PLUS 6
MINUS Plug Total
LFIC Control
Chambers 3 & 4
Bottom
Pin (BP) =
Shallowest
Operating Cut
Plug Total (MP + BP)
Lost Ball/Wafer Construction Cylinder
1. In the construction lost wafer chamber use #5 cut for TMK and #6 cut for CMK
2. CMK cuts for the rest of the chambers are same as TMK cuts
3. “Donut” wafer is added in construction lost wafer chamber above bottom pin

Technical Manual
7
Construction Master Keying
Access 3 cylinders when master keyed are offered with the
convenience of construction keying when specified. This is not
recommended with AHS key systems or any system where strict
key control and management is enforced.
Construction keying simplifies the process when the building
gets turned over. With this feature, the construction master
keyed cylinder is master keyed with a special construction
feature in one of the chambers. The plug is prepped in two
places along both sides of the same chamber containing the
construction feature. This allows the construction master key to
be used during the construction phases.
It is highly recommended that all construction keys are collected
and accounted for once the project is complete to protect the
integrity of the key system.
Construction master keys are to be specified and ordered
separately.
Construction master keyed orders will have all change keys
shipped separately from hardware.
Construction master keying is not available with hotel function
cylinders or large format interchangeable cores. If construction
keying is required for LFIC, specify temporary construction
keyed cores.
Construction Master Keying (Lost/Wafer Design) for AP, AS & AHS
Wafer
Cutaway cylinder showing construction
master key being used, putting the wafer
below the shear line while key is turned.
Note the two empty “donut” holes
on either side of the chamber.
Change key inserted in cylinder
putting the wafer above the shear line.
As change key rotates,
construction wafer falls into
“donut” hole in the side of plug.
Only construction wafer will
fall due to hole through its center.
Change key rotated to
position for extraction.
Construction key inserted after
wafer is trapped. Driver now
extends into plug chamber.
Construction key if used will not rotate.

Technical Manual
8
Visual Key Control
For Multiplex Masterkey Systems (CR keyway family shown)
Nickel silver
Key Bow type 38
• Ordering example AP Key Blank:
XXXX-6PIN-38-AP
• Ordering example AS/AHS Key Blank:
XXXX-6PIN-38-AS60
• Ordering example Hotel Emergency key (Mortise Cylinders)
example: Keyway-6Pin-38-E2-AP
• Ordering example Hotel Emergency key (Key-in-lever cylinders)
example: Keyway-6Pin-38-E6-AS60
Back Side Stamping & Options
• Keyset(VKC1),standard–unlessotherwiseindicated
• Systemregistrynumberwillbestampedonmasterkeysunlessotherwiseindicated
• Concealedkeycontrol(CKC2)availableoncylinders
• VisualKeyControlVKC2isavailableforlevel1(AP)only.
• VisualKeyControlVKC3andConcealedKeyControlCKC3notavailable
Key Section Code
(blind code
for keyway
designation)
Key Set Symbol
System
Registry
Number
Front Side Back Side
Keyway
Keyway

Technical Manual
9
Access 3™Pin Kits
PK-30-AP Pinning Kit
The PK-30-AP Kit is used to pin AP fixed and LFIC cylinders. The heavy duty steel kit prevents pins from mixing.
The kit includes:
 •100eachofbottompinssizes1-6
 •100eachofbuilduppins1-11
 •100eachofmasterpinssizes1-5
 •100eachoftoppinssizes1-9
 •100eachofbumpresistantpinssizes4-9
 •100tumblersprings–partnumber763F617
 •100sidebarspring-partnumber756F817
 •50#2-56screw-partnumber756F847
 •25KIK/KILspringcover–partnumber756F858
 •25eachmortise/rim,LFICspringcover–partnumber756F722
 •10Sidebar(8500CYL.)–partnumber763F565
 •Tweezer–partnumber239F368
 •Access 3 Key decoder – part number 756F937
PK-30-MASTER Master Pinning Kit
The PK-30-MASTER “Master Kit” includes all pins needed to re-pin AP, AS and AHS cylinders.
The kit includes:
 •100eachofAPbottompinssizes1-6
 •100eachofangledbottompinssizes1-6(L-C-R)
 •100eachofbuilduppinssizes1-11
 •100eachofmasterpinssizes1-5
 •100eachoftoppinssizes1-9
 •100eachofbumpresistantpinssizes4-9
 •100tumblersprings–partnumber763F617
 •50#2-56screw-partnumber756F847
 •25KIK/KILspringcover–partnumber756F858
 •25mortise/rim,lcspringcover–partnumber756F722
 •10sidebar–partnumber756F807
 •10sidebar(8500CYL.)–partnumber763F565
 •100sidebarspring–partnumber756F817
 •50sliderspring–partnumber756F797
 •Tweezer–partnumber239F368
 •Access 3 Key decoder – part number756F937
Note: CT-4 follower (size .509) may be ordered separately.

Technical Manual
10
Cylinder Parts:
AP Series Mortise
Item Description Part Number Cylinder Length Comments
1 Plug SA
757K64MSECFIN 1-1/4"
Plug finishes: 606, 619
757K74MSECFIN 1-3/8"
757K84MSECFIN 1-1/2"
757K94MSECFIN 1-3/4"
2 Shell SA
757F68MFIN 1-1/4"
Shell finishes: 605, 606, 611, 612,
613, 618, 619, 622, 625, 626,
629,630, 722
757F78MFIN 1-3/8"
757F88MFIN 1-1/2"
757F98MFIN 1-3/4"
3 Bottom Pins 763F002
4 Master & Build Up Pins 763F012
5 Top Pins 763F027
6 Tumbler Springs 763F617
7 Spring Cover 756F722
8 Cam See Access 3 Catalog
9 Cam Retainer 756F838
10 Screws 756F847
1
2
3
4
5
6
7
8
9
10
Note: Items 3, 4 & 5 are in vial of 100 pins