Assa Abloy Corbin Russwin DL2200 Series User manual

FM331 10/19
Installation Instructions
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.
ATTENTION INSTALLER
Installation of cylindrical deadbolts must be through bolted in
all doors. If installation instructions are not followed, this may
result in damage to the deadbolt and void the factory warranty.
DL2200 and
DL3200 Series
Cylindrical Deadbolts

2
DL2200 and DL3200 Series
Installation Instructions
Cylindrical Deadbolts
FM331 10/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
IMPORTANT:
The accuracy of the door preparation is critical for the proper functioning of this cylindrical deadbolt.
Misalignment can cause premature wear and a lessening of security.
TOC Table of Contents
1 Wood Door Preparation .........................................................3
a Mark Door.......................................................................3
b Mortise and Drill Door ...........................................................3
2 Frame Preparation ..............................................................3
a Mark Frame .....................................................................3
b Mortise and Drill Frame..........................................................4
3 DL2200 and DL3200 Deadbolt Installation .......................................4
a Install Deadbolt .................................................................5
b Install Outside ...................................................................5
c Install Inside.....................................................................5
d Install Strike .....................................................................5
4 IC Core Deadbolt Installation ....................................................6
a Install Deadbolt .................................................................6
b Install Outside ...................................................................6
c Install Inside.....................................................................7
d Install Strike .....................................................................7

3
DL2200 and DL3200 Series
Installation Instructions
Cylindrical Deadbolts
FM331 10/19
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
1 Wood Door Preparation
a Mark Door
a. Using a square, draw a horizontal line on the edge and
inside surface of the door at the desired height
above floor. 46" (117 m) high is
recommended.
b. Using the enclosed installation template, mark
location of cross bore at proper backset. Mark edge
of door for edge bore at proper centerline location.
(Figure1)
b Mortise and Drill Door
a. Drill holes as directed on installation template. Drill 2-1/8"
(54 mm) dia. cross bore first, (drill from both sides of door to
avoid splintering the wood). Drill 1" (25 mm) dia. edge bore
break through wall of 2-1/8" (54 mm) dia. cross bore.
b. Insert deadbolt unit into hole in edge of door. Using the
deadbolt front as a template, mark outline and location of
two deadbolt screws. Remove deadbolt.
c. Drill pilot holes for two attaching screws, and then mortise
door edge 5/32" (4 mm) deep for deadbolt front. (Figure2)
2 Frame Preparation
a Mark Frame
a. Mark center location for strike on door frame at exactly the same height of the deadbolt’s center on
the door.
b. To determine location of vertical centerline of strike, take half of door thickness (measured from
doorstop or silencer). Place strike on door frame and center it on marks. Using the strike as template,
mark the outline and locations of screw holes.
Figure1
Door Edge
Horizontal
centerline of lock
Installation Template
Figure2
Typical
finished
door
preparation

4
DL2200 and DL3200 Series
Installation Instructions
Cylindrical Deadbolts
FM331 10/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
2 Frame Preparation (cont.)
b Mortise and Drill Frame
a. Drill two 1" (25 mm) dia. holes 7/32" (5.5 mm) above and below height line to a depth of 1-1/8" (29).
Drill 1/8" (3 mm) dia. pilot holes for 3/4" (19) long screws and 5/32" (4 mm) dia. pilot holes for
3" (76 mm) long screws. (Figure3)
b. Mortise for strike and strike box.
3 DL2200 and DL3200 Deadbolt Installation
For IC Core Installation, skip to Section 4.
Figure5
Blank Plate
Cylinder
Tab
Tab
Cylinder Screw
Deadbolt Screw
Deadbolt Front
Deadbolt Assembly
Mounting Plate
(Double Cylinder)
Inside
Cylinder
Housing
Assembly #8-32
Screw
#8-32
Screw
Blank Rose
Tailpiece
for 60
Function
Thumbturn
Assembly
Rose
Reinforcement
(DL2200 Series)
Mounting Screw
(DL2200 Series)
Mounting Screw
(DL3200 Series)
Mounting Plate
(DL3200
Series)
Support Plate
(DL3200 Series)
Outside Cylinder
Housing
Assembly
Cylinder
Tailpiece
Housing
Collar Flip Over
For 1-1/2"
Hole
Ø
Figure3
1/2 Door
thickness
Long screws
next to door
stop
1.0
25
7/32
(5.5)
7/32
(5.5)
Figure4
1-1/8
2-1/8
#8-32 THD.
(2 PL)
Strike
box
Strike
2-3/4
(29)
(54)
(70)

5
DL2200 and DL3200 Series
Installation Instructions
Cylindrical Deadbolts
FM331 10/19
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
3 DL2200 and DL3200 Deadbolt Installation (cont.)
a Install Deadbolt
a. Insert deadbolt unit into hole in door edge, making certain that tab on deadbolt is facing up as shown
in Figure5.
b. Fasten deadbolt front and deadbolt assembly to door with two (2) deadbolt screws.
c. Extend the deadbolt by turning the slot in the hub. Keep deadbolt extended during installation.
b Install Outside
a. Insert cylinder into outside cylinder housing assembly and fasten it with cylinder screw.
b. For 11-function, 13-function, and 17-function lock installation, shorten cylinder tailpiece if necessary
by breaking it off at the score mark with pliers.
c. Insert outside cylinder housing assembly though housing collar onto door with cylinder tailpiece
going through slot in hub of deadbolt.
d. Mount outside cylinder housing assembly (or outside blank plate) to door with two (2) 1/4-20
mounting screws and appropriate mounting plate.
c Install Inside
a. For 12-function lock installation, insert cylinder with tailpiece going through slot in hub of deadbolt
(flat side of cylinder, tailpieces meet within slot). For 60-function lock installation, insert tailpiece into
the slot of hub of deadbolt.
b. For 12-function lock installation, place inside cylinder housing assembly over the cylinder, making
certain that tab is engaged in keyway slot. Insert key and turn until screw holes are exposed. For
13-function and 17-function lock installation, place thumbturn assembly onto tailpiece and align
screw holes.
c. For DL3200 series lock installation, use two (2) #8-32 screws to fasten inside cylinder housing
assembly (or inside trim) to the assembly. For DL220 series lock installation, use two (2) 1/4-20 oval
head screws.
d. IMPORTANT: Operate deadbolt from both sides of door to check for proper operation. If binding
occurs, recheck the door preparation and complete the installation procedure.
d Install Strike
a. Attach strike to door jamb as shown in Figures3 and 4.

6
DL2200 and DL3200 Series
Installation Instructions
Cylindrical Deadbolts
FM331 10/19
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
4 IC Core Deadbolt Installation
Figure6
Cylinder
Tab
Deadbolt Screw
Deadbolt Front
Housing Collar
Deadbolt Assembly
#8-32
Screw
Thumbturn
Assembly
Mounting Screw
Mounting Screw
Mounting Screw
Mounting
Screw
(DL2200
Series)
Mounting Plate Support Plate
Outside
Cylinder
Housing
Assy. - LFIC
Inside Cylinder Housing Assy. - LFIC
Outside Cylinder
Housing Assy. - SFIC
Inside Cylinder
Housing Assy. - SFIC
Before installing cylinder,
position IC driver as shown.
Turn SFIC
face plate 90˚
to expose
mounting holes
Cylinder
Housing
Collar - LFIC
Cylinder Tailpiece
a Install Deadbolt
a. Insert deadbolt unit into hole in door edge, making certain that tab on deadbolt is facing up as shown
in Figure6.
b. Fasten deadbolt front and deadbolt assembly to door with two (2) deadbolt screws.
c. Extend the deadbolt by turning the slot in the hub. Keep deadbolt extended during installation.
b Install Outside
a. Position IC driver on cylinder housing as shown, install cylinder into cylinder housing assembly then
remove the key from cylinder. If the plastic disposable temporary core is used, turn the plastic plug so
that the slot is vertical.
b. For 11-function, 13-function, and 17-function lock installation, shorten cylinder tailpiece if necessary
by breaking it off at the score mark with pliers.
c. Insert outside cylinder housing assembly though housing collar onto door with cylinder tailpiece
going through slot in hub of deadbolt.
d. Secure outside cylinder housing assembly mounting plate and support plate to door with two (2)
1/4-20 mounting screws if applicable.

7
DL2200 and DL3200 Series
Installation Instructions
Cylindrical Deadbolts
FM331 10/19
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
4 IC Core Deadbolt Installation (cont.)
c Install Inside
a. For 12-function lock installation, insert cylinder housing assembly through cylinder housing collar
and with tailpiece going through slot in hub of deadbolt (flat side of cylinder tailpieces meet within
slot). For 13-function and17-function lock installation, place thumbturn assembly onto tailpiece.
b. Align screw holes and fasten with two (2) 1/4-20 mounting screws (remove cylinder from inside SFIC
cylinder housing assembly and turn face plate 90˚to expose the mounting holes).
c. IMPORTANT: Operate deadbolt from both sides of door to check for proper operation. If binding
occurs, recheck the door preparation and complete the installation procedure.
d Install Strike
a. Attach strike to door jamb as shown in Figures3 and 4.

Corbin Russwin is a brand associated with ASSA ABLOY Access and Egress Hardware Group, Inc., an ASSA ABLOY Group company.
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Corbin Russwin, Inc.
225 Episcopal Road
Berlin, CT 06037 USA
Phone: [phone]
Fax: [phone]
www.corbinrusswin.com
FM331 10/19