Assa Abloy Norton Narrow Profile Series User manual

Copyright © 2016 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2536-020 Rev 1
ASSA ABLOY
1688 1682
Installation Instructions
An incorrectly installed or improperly
adjusted door closer can cause
property damage or personal injury.
These instructions should be followed
to avoid the possibility of
misapplication or misadjustment.
CAUTION
CAUTION
Components:
Sized
(Sizes 3 & 4)
1683BC
1684BC
Non Hold Open Models
Narrow Profile Series
1680 Series Sized Closers
1681 Series Multi-Sized Closers
Multi-Sized
(Sizes 1 thru 6)
1681
Spring Power Adjustment Screw
(1/8 Hex Drive)
1681 Only
"BC" Valve
Pinion Cap
Closer
Size
Stamp "L"Valve "S"Valve
4
1618A Soffit Plate
Used with Parallel
Arm Closers Only
Hinge Edge of Door
NOTE: For special applications a separate door and frame preparation template is packed with these instructions
Use this instruction sheet for installation sequence and closer adjustments only
• It is recommended that the door on which the door closer will be installed be hung on ball bearing hinges. Door must swing freely
• A separate door stop, supplied by others, is recommended to prevent damage to the door closer, closer arm, or to the door, frame or
adjacent walls.
• Door and Frame must be properly reinforced, or use of special fasteners employed, to prevent the mounting screws from pulling out.
• All dimensions are given in inches with corresponding metric dimensions (mm) in parenthesis.
Left Hand Door - LH
Right Hand Reverse - RHR Right Hand Door - RH
Left Hand Reverse - LHR
Regular Arm
Installation
Closer on door
on hinge (pull)
side of door
See Page 2
Top Jamb
Installation
Closer on frame
on opposite to hinge
(push) side of door
See Page 3 Right Hand Door - RH
Left Hand Reverse - LHR
Left Hand Door - LH
Right Hand Reverse - RHR
Hinge Edge of Door
Right Hand Door - RH
Left Hand Reverse - LHR
Left Hand Door - LH
Right Hand Reverse - RHR
Parallel Arm
Installation
Closer on door
on opposite to hinge
(push) side of door
See Page 4
Hinge Edge of Door
Hinge Edge of Door
Main Arm Screw
Main Arm
Connecting Rod Arm Slide
Forearm
Screw
Regular
Arm/Top
Jamb Shoe
NON HOLD OPEN Optional Cover
1600P
(2)
ASSA ABLOY

Copyright © 2016 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2536-020 Rev 1
2
ASSA ABLOY
Regular Arm Installation
6
(152)
1-3/4
(44.5)
1-1/4
(32)
3/4
(19.1) 9-1/16
(230.2)
1/2
(12.7)
A
Template
Hinge or Pivot
C
L
• Do not scale drawing.
• Right hand door shown.
• Dimensions are in inches (mm).
Installation Sequence
· Select door opening angle using template above. Mark 4 holes on
door for closer and 2 holes on frame for arm shoe.
· Prepare door and frame for fasteners See “Preparation for
Fasteners” below.
· 1681 Models Only. Set approximate closing power using
“Power Adjustment Chart” below right. Closer power is set at
mid range from factory.
· Install closer with “S” and “L” adjustment valves toward hinge edge
of door. If using optional cover see “Cover” instructions.
· Mount arm shoe to frame face.
· Install main arm onto closer pinion shaft, indexing main arm mark
“S” with pinion flat as shown at right. Fasten with arm screw.
Side Elevation
Opening
To 100°
101° to 120°
121° to 180°
Dimension A
inches
7
6
3-1/2
mm
178
152
89
* Door/Wall/Hardware/Jamb
conditions permitting
Typical Installation
Right Hand Door Left Hand Door
Optional
“BC”
Valve
“S” & “L”
Valves Power
Adjustment
Screw
Preload Preload
Pinion Flat
·Open door to allow connecting rod to be inserted into arm slide. Insert rod
and close door. Preload main arm by rotating away from hinge until
forearm is perpendicular (at 90° angle) to door. Secure with forearm screw.
·Screw pinion cap onto pinion shaft by hand or with a Phillips screw driver -
DO NOT OVERTIGHTEN. Skip this step if optional cover is used.
· Adjust closer.
Door Closer Adjustment
Increase
Decrease
1/8”
Hex
Key
Increase
Decrease
“S” & “L”
Valves
1
2
3
4
Z
Y
S
Pinion Flat
1
2
3
4
Z
Y
S
9/32” (7 mm);
3/8” (9.5 mm) dia. x
3/8” (9.5 mm) deep on
door opposite to closer
Standard
Optional
Through-bolts and
grommet-nuts
All
Preparation for Fasteners
Door or Frame
Fasteners Drill-Sizes
Self-Drilling Screw
Wood 3/16” (4.30 mm)
Pilot hole required
1/4” - 20 machine
screw Metal Drill: #7 (0.201” dia.)
Tap: 1/4” - 20
Sleeve nuts and bolts
Hollow
Metal
9/32” (7 mm) through;
3/8” (9.5 mm) door face
opposite to closer
Aluminum
or Wood 3/8” (9.5 mm) through
Aluminum
or Metal No drill required
= 8 Turns As Shipped
Adjustment Chart
EXTERIOR
INTERIOR
Regular Arm
Top Jamb
Regular Arm
Top Jamb
Parallel Arm
Parallel Arm
FULL 360° TURNS OF
3/16 POWER
ADJUSTMENT WRENCH
1681
DOOR
TYPE
OF
INST. *34”
(0.85M)
36”
(0.90M)
40”
(1.00M)
44”
(1.10M)
48”
(1.20M)
24610 12
35811 14
35811 14
5811 16 19
30 FULL (360°) TURNS MAXIMUM AVAILABLE
*
MAXIMUM DOOR SIZE
Number of Turns Required

Copyright © 2016 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2536-020 Rev 1
3
ASSA ABLOY
Top Jamb Installation Using 1687 Dropplate
7
(178)
1/2
(13)
7/8
(22)
5
(127)
1-3/4
(44.5)
1-3/4
(44.5)
C
L
A
Installation Sequence
· Select door opening angle using template above. Mark 4 holes on
frame face for Drop Plate and 2 holes on door for arm shoe.
· Prepare door and frame for fasteners. See “Preparation for
Fasteners” at bottom of Page 2.
· 1681 Models Only. Set approximate closing power using
“Power Adjustment Chart” at bottom of Page 2.
·Mount Drop Plate to frame.
· Install closer to Drop Plate with “S” and “L” adjustment valves
toward hinge edge of door. If optional cover is used see “Cover”
instructions.
· Mount arm shoe to door.
· Install main arm onto closer pinion shaft, indexing main arm mark
“S” with pinion flat as shown at right. Fasten with arm screw.
· Open door to allow connecting rod to be inserted into arm slide.
Insert rod and close door. Preload main arm by rotating away
from hinge until forearm is perpendicular (at 90° angle) to door.
Secure with forearm screw.
Door Closer Adjustment (Continued)
“DA” suffix (Delayed Action) is an optional feature.
A separate instruction will be packed with these instructions showing valve locations and adjustment procedures.
Template
Hinge or Pivot
Side Elevation
Typical Installation
Right Hand Door
Left Hand Door
• Do not scale drawing.
• Left hand door shown.
• Dimensions are in inches (mm).
Opening
To 100°
101° to 120°
121° to 180°
Dimension A
inches
8-1/2
7
4-1/2
mm
216
177.8
114
* Door/Wall/Hardware/Jamb
conditions permitting
Optional
“BC”
Valve
“S” & “L”
Valves Power
Adjustment
Screw
Preload Preload
Pinion Flat
“S” & “L”
Valves
1
2
3
4
Z
Y
S
Pinion Flat
1
2
3
4
Z
Y
S
4
(101.6)
1-1/2
(38.1)
· Screw pinion cap onto pinion shaft by hand or with a Phillips screw driver -
DO NOT OVER TIGHTEN. Skip this step if optional cover is used.
· Adjust closer.
Closing Speed Control
CAUTION:
DO NOT BACK VALVES OUT OF
CLOSER OR A LEAK WILL
RESULT
Attention: Adjust Closing Speed
Time to between 4 to 7 seconds
from 90°. Use of the door by
handicapped, elderly or small
children may require greater
closing time.
Standard Closing Cycle
CLOSED
E
E
W
P
S
H
C
T
A
L
10°
Unit Adjustment
•Valve “S” controls sweep range.
•Valve “L” controls latch range.
Opening Door Control
Opening Cycle
G
N
I
N
E
P
O
•Backcheck (”BC”) valve controls the hydraulic resistance to door
opening in backcheck range. NEVER close this valve
completely – it is not to provide a positive stop.
B
A
C
K
C
H
E
C
K
Figure 2
Figure 1
CAUTION:
DO NOT BACK VALVES OUT OF
CLOSER OR A LEAK WILL
RESULT
"BC" Valve
4
Slow
1/8"
Hex
Key
Fast
1/8"
Hex
Key
Decrease
Increase
"L” "S”

Copyright © 2016 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2536-020 Rev 1
4
ASSA ABLOY
Parallel Arm Installation
2-3/4
(69.9)
3/8
(9.5)
5/16
(8)
7/16
(11.1)
2
(50.8)
1-1/2
(38.1)
7
(177.8)
4
(101.6)
1-1/8
(29)
2-1/4
(57)
1/2
(12.7)
3/4
(19.1) 9-1/16
(230.2)
C
L
A
C
B
1-1/2
(38mm)
Template
Holes for 1688 Plate only
Installation Sequence
· Select door opening angle using template above. Mark 4 holes
on door for closer or 1688 Drop Plate and 4 holes on frame for
soffit plate.
·Prepare door and frame for fasteners. See “Preparation for
Fasteners” bottom of Page 2.
· 1681 Models Only. Set closing power using “Power
Adjustment Chart” at bottom of Page 2.
·Mount 1688 Drop Plate ... only if required.
·Install closer with “S” and “L” adjustment valves toward lock edge
of door. If optional cover is used see “Cover” instructions.
·Mount soffit plate to frame.
· Install main arm onto closer pinion shaft. Rotate pinion 45°
toward hinge edge of door to align main arm letter “3” (right
hand) or “2” (left hand) with pinion flat. Fasten with arm screw.
· Fasten forearm to soffit plate. Adjust forearm length to set arm
elbow about 1-1/2” (38mm) from door when connected to main
arm. Tighten forearm screw.
· Screw pinion cap onto pinion shaft by hand or with a Phillips
screw driver - DO NOT OVER TIGHTEN. Skip this step if
optional cover is used.
·Adjust closer. See Closer Adjustments on Pages 2 and 3.
Side Elevation
To 100°
101° to 130°
Over 131°
9-1/4
7-3/4
5-3/4
235
197
146
7-5/8
6-1/8
4-1/8
194
156
105
8-5/8
7-1/8
5-1/8
219
181
130
Door
Opening
Dimension A Dimension B Dimension C
Inches Inches Inches
mm mm mm
Hinge or
Pivot
• Do not scale drawing
• Left Hand shown
• Dimensions are in inches (mm)
Typical Installation
Left Hand Door
Optional
“BC”
Valve
S & L
Valves
Power
Adjustment
Screw
Pinion Flat
Optional
“BC”
Valve
Power
Adjustment
Screw
Right Hand Door
1
2
3
4
Z
Y
S
Pinion Flat
1
2
3
4
Z
Y
S
4=1604BC
3=1603BC
To identify your model:
1- 6=1601
Date
Code
3-6
BE
Size
Code
Cover
Thread in screws before mounting closer. Leave enough gap between
the head of the screw and the closer to slide the cover on. Slide the
cover over the closer and secure the mounting screws after the closer
has been mounted and adjusted.
3000 Highway 74 East • Monroe, NC 28112
Tel: [phone] ext. 6030
www. no r to nd oor co ntr ol s. co m
sup por t .a adc g@ ass aa bl oy. co m
ASSA ABLOY