ATD Tools 7436A User manual

ATD7436A_rev_0319
Made in China to ATD Tools, Inc. Specications
Visit us at www.atdtools.com
ATD-7436A
1-Ton Heavy-Duty Hydraulic Floor Style Transmission Jack
Owner’s Manual
Features:
7KHDGMXVWDEOHKHDGFDQEHWLOWHGIRUZDUGEDFNZDUGDQGVLGHWRVLGHIRU
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6DIHW\ORDGUHVWUDLQLQJFKDLQVVHFXUHWUDQVPLVVLRQGXULQJUDLVLQJDQGORZHULQJ
VZLYHOFDVWHUVDOORZHDV\PRYHPHQWDQGSRVLWLRQLQJRIWUDQVPLVVLRQMDFN
5XJJHGVWHHOZKHHOVDQGIXOOVZLYHOEDOOEHDULQJFDVWHUVIRUPD[LPXPGXUDELOLW\
8VHUIULHQGO\URWDWLQJSXPSKDQGOHDOORZVPD[LPXPPXOWLGLUHFWLRQDORSHUDWLRQ
:HOGHGSRZHUXQLWIRUORQJOLIH
0HHWVRUH[FHHGV$60(3$6(VWDQGDUGV
Specifications:
&DSDFLW\7RQ
0LQLPXP+HLJKW´
0D[LPXP+HLJKW´
+DQGOH/HQJWK´
6DGGOH%DVH´[´
([SDQGHG6DGGOH$UHD´[´
6L]H´/[´:[´+
6KLSSLQJ:HLJKWOEV

BEFORE USE
1 ,QVSHFWMDFNEHIRUHHDFKXVH'RQRWXVHLIEHQW
EURNHQRUFUDFNHGFRPSRQHQWVDUHQRWHG(QVXUH
WKDWFDVWHUVPRveIUHHO\&KHFNIRUDQGWLJKWHQDQ\
ORRVHDVVHPEOLHV
 9HULI\ WKDW WKH SURGXFW DQG WKH DSSOLFDWLRQ DUe
FRPSDWLEOH
3 5HPRYHRLOILOOHUSOXJVFUHZSULRUWRLQLWLDOXVHWR
FRQILUPRLOOHYHOLVDWRUMXVWDERYHWKHLQQHUF\OLQGHr
DV VHHQ IURP WKH UHVHUYRLr ILOO DV QHHGHG DQG
UHLQVWDOORLOILOOHUSOXJVFUeZ

SAVE THESE INSTRUCTIONS
)RU\RXUVDIHW\UHDGXQGHUVWDQGDQGIROORZWKHLQIRUPDWLRQSURYLGHGZLWKDQGRQWKLVMDFN7KHRZQHUDQGRSHUDWRURI
WKLVHTXLSPHQWVKRXOGKDYHDQXQGHUVWDQGLQJRIWKLVMDFNDQGVDIHRSHUDWLQJSURFHGXUHVEHIRUHDWWHPSWLQJWRXVH7KH
RZQHUDQGRSHUDWRUVKRXOGEHDZDUHWKDWXVHDQGUHSDLURIWKLVSURGXFWPD\UHTXLUHVSHFLDOVNLOOVDQGNQRZOHGJH
,QVWUXFWLRQVDQGVDIHW\LQIRUPDWLRQVKRXOGEHFRQYH\HGLQWKHRSHUDWRUVQDWLYHODQJXDJHEHIRUHXVHRIWKLVMDFNLV
DXWKRrL]HG0DNeFeUWDLQWKDWWKHRSHrDWRrWKRrRXJKO\XQGHUVWDQGVWKHLQKHUHQWGDQJHUVDVVRFLDWHGZLWKWKHXVeDQG
PLVXVHRIWKHSURGXFW,IDQ\GRXEWH[LVWVDVWRWKHVDIHDQGSURSHrXVHRIWKLVMDFNUHPRYHIURPVHUYLFeLPPHGLDWHO\
Inspect before each use.'RQRWXVHLIEURNHQEHQWFUDFNHGRUGDPDJHGSDUWVDUHQRWHG$Q\MDFNWKDWDSSHDUV
GDPDJHGLQDQ\ZD\RURSHUDWHVDEQRUPDOO\VKRXOGEHUHPRYHGIURPVHUYLFHLPPHGLDWHO\,IWKHMDFNKDVEHHQRU
VXVSHFWHGWRKDYHEHHQVXEMHFWHGWRDVKRFNORDGDORDGGURSSHGVXGGHQO\XQH[SHFWHGO\XSRQLWLPPHGLDWHO\
GLVFRQWLQXHXVHXQWLOMDFNKDVEHHQFKHFNHGE\DIDFWRU\ DXWKRUL]HGVHUYLFHFHQWHU,WLVUHFRPPHQGHGWKDWDQ
DQQXDOLQVSHFWLRQEHGRQHE\TXDOLILHGSHUVRQQHO/DEHOVDQGRSHUDWRUVPDQXDOVDUHDYDLODEOHIURPPDQXIDFWXUer
PRODUCT DESCRIPTION:
ATDTRROV+\GUDXOLF7UDQVPLVVLRQ-DFNVDUHGHVLJQHGWREHXVHGDVDQDLGLQWKHUHPRYDODQGLQVWDOODWLRQRIDXWRPRWLve
DQGOLJKWWUXFNWUDQVPLVVLRQVWUDQVIHUFDVHVDQGWUDQVD[OHV7KH\DUHLQWHQGHGIRUXVHXQGHUDQRYHUKHDGOLIWRULQD
JDUDJHSLW7KLVMDFNPHHWVRUH[FHHG$60(3$6(VWDQGDUGV
SAFETY INSTRUCTIONS: 6WXG\XQGHUVWDQGDQGIROORZDOOSULQWHGPDWHULDOV
SURYLGHGZLWKRQWKLVSURGXFWEHIRUHXVH
'RQRWH[FHHGUDWHGFDSDFLW\
8VHRQO\RQKDUGOHYHOVXUIDFHVFDSDEOHRIVXSSRUWLQJ
UDWHGFDSDFLW\ORDGV
8VHRIWKLVMDFNLVOLPLWHGWRWKHUHPRYDOLQVWDOODWLRQ
DQGWUDQVSRUWDWLRQRIWUDQVPLVVLRQVWUDQVIHUFDVHV
DQGWUDQVD[OHV'RQRWXVHDWUDQVPLVVLRQMDFNWRWLOW
RUVXSSRUWDYHKLFOH
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)RU\RXUVDIHW\GRQRWH[FHHG10 WLOWDQJOHRIWKe
VDGGOHDVVHPEO\LQDOOGLUHFWLRQV
$GHTXDWHO\VXSSRUWWKHvHKLFOeEHIRUHVWDUWLQJreSDLrV
8VHRQO\FKDLQVDQGVOLQJVSURYLGHG
,IORDGHGMDFNPXVWEHPRYHGPDNHVXUHWKDWWKHORDG
LVVHFXUHGVWDEOHDQGLQORZHVWSRVLWLRQ
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7UDQVIHUORDGLPPHGLDWHO\WRDSSURSULDWHVXSSRUW
GHYLFHIRUVHUYLFHRUrHSDLr
6KRFNORDGVPD\FDXVHWKHVXGGHQORVVRIORDGDQGRU
FDXVHWKHMDFNWRWLSRUIOLSRYHUYLROHQWO\EHQGRUEUHDN
1RDOWHUDWLRQVVKDOOEHPDGHRQWKLVSURGXFW
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LQMXU\DQGRUSURSHUW\GDPDJH
!WARNING
CAUTION!5HDGFDUHIXOO\EHIRUHXQSDFNLQJSURGXFW
Figure 1 - Model ATD-7436A components
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3
ASSEMBLY:
$VVHPEOHWKH/VKDSHGH[WHQVLRQDUPVRQWRWKHFRUQHUVRIWKHVDGGOH/LQHXSWKHHORQJDWHGKROHRIWKHH[WHQVLRQ
DUPZLWKWKHKROHDWWKHVDGGOHLQVHUWEROWDQGZDVKHUDQGWKHQKDQGWLJKWHQWKHQXWDWWKHERWWRP5HSHDWWKHDVVHPEO\
SURFHVVIRUDOOSLHFHVRIH[WHQVLRQDUP
OPERATION:
TRDYRLGFUXVKLQJDQGUHODWeG
LQMXULHV
1(9(5ZRUNRQXQGHURU
DURXQGDORDGVXSSRUWHGRQO\
E\DMDFN,PPHGLDWHO\
WUDQVIHUWKHORDGWRDQ
DSSURSULDWHZRUNVWDWLRQ
!WARNING
MAINTENANCE:
,IQHFHVVDU\DGMXVWWKHIRUHDIWDQGVLGHWRVLGHVDGGOHWLOWDGMXVWPHQWNQREVWRSURSHUO\SRVLWLRQWKHWUDQVPLVVLRQRU
ORDGRQWKHVDGGOH
(QVXUHWKHFHQWHURIJUDYLW\RIWUDQVPLVVLRQRUORDGLVFHQWHUHGRQWKHVDGGOHDQGVWDEOH
,PPHGLDWHO\DIWHUOLIWLQJVHFXUHWKHWUDQVPLVVLRQRUORDGZLWKSURYLGHGFKDLQ
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Lowering
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7XUQWKHUHOHDVHYDOYHVORZO\FRXQWHUFORFNZLVHWRORZHUWKHWUDQVPLVVLRQRUORDGWRWKHORZHVWSRVLWLRQ
,PPHGLDWHO\WUDQVIHUWKHWUDQVPLVVLRQRUORDGWRDQDSSURSULDWHZRUNVWDWLRQ
Check and Refill Oil
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3URSHURLOOHYHOVKRXOGEHMXVWFRYHULQJLQQHUF\OLQGHUDVVHHQIURPWKHRLOILOOHUSOXJKROH
'RQRWRYHUILOO$OZD\VILOOZLWKQHZFOHDQK\GUDXOLFMDFNRLO:HUHFRPPHQG0RELO'7(0RUHTXLYDOHQW
5HLQVWDOORLOILOOHUSOXJ
Lubrication and Cleaning
3HULRGLFDOO\FOHDQDQGOXEULFDWHDOOPRYLQJSDUWVDQGSLYRWSRLQWV
Air Venting Procedures
:LWKWKHMDFNLQWKHIXOO\ORZHUHGSRVLWLRQUHOHDVHYDOYHRSHQUHPRYHRLOILOOHUSOXJ
3XPSWKHKDQGOHUDSLGO\VHYHUDOWLPHV5HLQVWDOORLOILOOHUSOXJ
7XUQWKHUHOHDVHYDOYHNQREFORFNZLVHWRWKHFORVHGSRVLWLRQ
3XPSWKHKDQGOHXQWLOWKHOLIWDUPUHDFKHVPD[LPXPKHLJKWDQGFRQWLQXHWRSXPSVHYHUDOWLPHVWRUHPRYHWUDSSHG
DLULQWKHV\VWHP
7XUQWKHUHOHDVHYDOYHNQREFRXQWHUFORFNZLVHLQRQHIXOOWXUQDQGORZHUOLIWDUPWRWKHORZHVWSRVLWLRQ8VHIRUFHRQ
VDGGOHLIQHFHVVDU\
&DUHIXOO\DQGVORZO\ORRVHQRLOILOOHUSOXJWRUHOHDVHSUHVVXUL]HGDLU
5HSHDWDERYHVWHSVXQWLOWUDSSHGDLULVFRPSOHWHO\YHQWHG
Lifting
(QVXUHWKHYHKLFOHLVDWWKHGHVLUHGZRUNKHLJKWDQGSURSHUO\
DQGVHFXUHO\VXSSRUWHG
7XUQWKHUHOHDVHYDOYHNQREFORFNZLVHWRWKHFORVHGSRVLWLRQ
'RQRWRYHUWLJKWHQ
3RVLWLRQWKHMDFNXQGHUWKHVSHFLILHGOLIWSRLQW
%HJLQOLIWLQJE\SXPSLQJWKHKDQGOHXSDQGGRZQXQWLOVDGGOH
FRQWDFWLQJWKHWUDQVPLVVLRQRUORDG
$GMXVWIRXUH[WHQVLRQDUPVE\ORRVHQLQJWKHEROWVLQDQGRXW
7RSRVLWLRQWKHWUDQVPLVVLRQRUORDGRQWKHVDGGOHWLJKWHQWKH
IRXUEROWVWRVHFXUHWKHH[WHQVLRQDUPVWRWKHVDGGOH
Damaged Equipment
$Q\MDFNWKDWDSSHDUVWREHGDPDJHGLQDQ\ZD\LVIRXQGWREHZRUQRURSHUDWHVDEQRUPDOO\SHOULD BE REMOVED
FROM SERVICE UNTIL REPAIRED,WLVUHFRPPHQGHGWKDWQHFHVVDU\UHSDLUVEHPDGHE\DPDQXIDFWXUHU¶VRUVXSSOLHU¶V
DXWKRUL]HGUHSDLUIDFLOLW\LIUHSDLUVDUHSHUPLWWHGE\WKHPDQXIDFWXUHURUVXSSOLHU

4
Symptom Possible Causes SoluƟon
1. Release valve not Ɵghtly closed.
1. Tighten release valve knob.
2. Low oil level.
2. Check and add oil. Follow “Check and ReĮll Oil”
instrucƟons on Pg.3.
3. DefecƟve or worn internal parts.
3. DisconƟnue use and contact a local repair center.
4. Load exceeds maximum
allowance.
4. Use a higher capacity jack.
1. Release valve not Ɵghtly closed.
1. Tighten release valve knob.
2. Power unit malfuncƟon.
2. DisconƟnue use and contact a local repair center.
1. Air trapped in system.
1. Vent air out of system. Follow “Air VenƟng Procedures ”
on Pg.3.
2. Reservoir oil overĮlled.
2. Check and ensure proper oil level. Follow “Check and
ReĮll Oil” instrucƟon on Pg.3.
Check and ensure proper oil level.
Follow “Check and ReĮll Oil” instrucƟons on Pg.3.
Jack will not funcƟon properly aŌer tried
soluƟon.
Internal malfuncƟon or structural
damage.
Stop usage and contact an authorized repair
center.
Jack will not liŌthe load.
Jack will not hold the load.
Jack will not descend to minimum height,
or will not remain in lowered posiƟon.
Jack will not liŌto max height.
Low oil level.
TROUBLESHOOTING
Alterations
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Attachments and Adapters
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Storage
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Inspection
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MAINTENANCE CONTINUED:

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Replacement Parts for model ATD-7436A:
Item Part Number DescripƟon Q'ty
1 65205-1 Power Unit Assembly 1
2 65205-2 Swivel Wheel Assembly 4
3 65205-3 Handle Assembly 1
4 65205-4 Chain 2
5 65205-5 Saddle Bracket Assembly 4
6 65205-6 Oil Filler Screw w/ Seal 1
N/A 65205-L Label 1
* Items not idenƟĮed by part number are not available for replacement.
REPLACEMENT PARTS
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1
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4
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THIS WARRANTY AND CONFIRMED RECEIPT(S) SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES
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WARRANTY
1 YEAR LIMITED WARRANTY