Avdel Avbolt 07220 User manual

PA Avdel®
Instruction Manual
Original Instruction
_______---- --- 1
07220
Hydro-Pneumatic Power Tool
Hydro-Pneumatic Power Tool
07220
Instruction Manual
Original Instruction

Contents
Safety Rules 
4
Specifications
Tool Specifications  5
Intent of Use
Tool Dimensions

6
Putting into Service
Air Supply
 7
Operating Procedure  7
Accessories
Connectors and Hose Assembly  8
Collar Splitters  8
Collar Splitter Assembly, Adaptor Kit (07220-09000)
and Stop Kit (07229-08973)  9
Nose Assemblies
Selection
 10
Fitting Instructions

10-11
Servicing Instructions 
11
Components 
12
Servicing the Tool
Daily 
13
Weekly 
13
Moly Lithium Grease EP 3753 Safety Data  13
Service Kit
 14
Maintenance
Dismantling Procedures

15-17
General Assembly of Base Tool
General Assembly 07220-00200  18
Parts List for 07220-00200  19
Priming
Oil Details

20
Hyspin ®
VG32 Oil Safety Data 
20
Priming Procedure

20
Fault Diagnosis
Symptom, Possible Cause & Remedy 
21
LIMITED WARRANTY
Avdel makes the limited warranty that it's products will be free of defects in workmanship and materials
which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product
being installed, maintained and operated in accordance with product literature and instructions, and (2)
confirmation by Avdel of such defect, upon inspection and testing. Avdel makes the foregoing limited
warranty for a period of twelve (12) months following Avdel's delivery of the product to the direct purchaser
from Avdel. In the event of any breach of the foregoing warranty, the sole remedy shall be to return the
defective Goods for replacement or refund for the purchase price at Avdel's option. THE FOREGOING
EXPRESS LIMITED WARRANTY AND REMEDY ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES
AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY
ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL.
Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.
PA Avder
3
3
Contents
Safety Rules 4
Specifications
Tool Specifications 5
Intent of Use
Tool Dimensions 6
Putting into Service
Air Supply 7
Operating Procedure 7
Accessories
Connectors and Hose Assembly 8
Collar Splitters 8
Collar Splitter Assembly, Adaptor Kit (07220-09000)
and Stop Kit (07229-08973) 9
Nose Assemblies
Selection 10
Fitting Instructions 10-11
Servicing Instructions 11
Components 12
Servicing the Tool
Daily 13
Weekly 13
Moly Lithium Grease EP 3753 Safety Data 13
Service Kit 14
Maintenance
Dismantling Procedures 15-17
General Assembly of Base Tool
General Assembly 07220-00200 18
Parts List for 07220-00200 19
Priming
Oil Details 20
Hyspin®VG32 Oil Safety Data 20
Priming Procedure 20
Fault Diagnosis
Symptom, Possible Cause & Remedy 21
LIMITED WARRANTY
Avdel makes the limited warranty that it’s products will be free of defects in workmanship and materials
which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product
being installed, maintained and operated in accordance with product literature and instructions, and (2)
confirmation by Avdel of such defect, upon inspection and testing. Avdel makes the foregoing limited
warranty for a period of twelve (12) months following Avdel’s delivery of the product to the direct purchaser
from Avdel. In the event of any breach of the foregoing warranty, the sole remedy shall be to return the
defective Goods for replacement or refund for the purchase price at Avdel’s option. THE FOREGOING
EXPRESS LIMITED WARRANTY AND REMEDY ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES
AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY
ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL.
Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

Safety Rules
This instruction manual must be read with particular attention to the following safety rules, by any person
installing, operating, or servicing this tool.
1
Do not use outside the design intent.
2  Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK Limited.
3
Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by
Avdel UK Limited or their representatives, shall be the customer's entire responsibility. Avdel UK Limited will be pleased to advise
upon any proposed modification.
4
The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and
function by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Avdel UK
Limited procedures. Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact
Avdel UK Limited with your training requirements.
5 The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the "Health
and Safety at Work etc. Act 1974" applies. Any question regarding the correct operation of the tool/machine and operator safety
should be directed to Avdel UK Limited.
6  The precautions to be observed when using this tool/machine must be explained by the customer to all operators.
7 Always disconnect the airline from the tool/machine inlet before attempting to adjust, fit or remove a nose assembly.
8  Do not operate a tool/machine that is directed towards any person(s) or the operator.
9 Always adopt a firm footing or a stable position before operating the tool/machine.
10 Ensure that vent holes do not become blocked or covered and that hoses are always in good condition.
11 The operating pressure shall not exceed 8.5 bar (125 lbf/in 2 ).
12 Do not operate the tool without full nose equipment in place.
13 Care shall be taken to ensure that spent pintails are not allowed to create a hazard.
14 07220 tools must be fitted with an undamaged pintail deflector before operating.
15 If the 07220 tool is used in the vertical nose downward position, the pintail deflector should be rotated until the aperture is facing
away from the operator and other person(s) working in the vicinity.
16 When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against pin
ejection, should a fastener be placed 'in air'. We recommend wearing gloves if there are sharp edges or corners on the
application.
17 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should
be kept dry and clean for best possible grip.
18
When carrying the tool from place to place keep hands away from the trigger/lever to avoid inadvertent start up.
19 Excessive contact with hydraulic oil should be avoided. To minimise the possibility of rashes, care should be taken to wash
thoroughly.
20 C.O.S.H.H. data for all hydraulic oils and lubricants is available on request from your tool supplier.
4 >< Avdel®
4
Safety Rules
1Do not use outside the design intent.
2Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK Limited.
3Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by
Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise
upon any proposed modification.
4The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and
function by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Avdel UK
Limited procedures. Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact
Avdel UK Limited with your training requirements.
5The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the “Health
and Safety at Work etc. Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety
should be directed to Avdel UK Limited.
6The precautions to be observed when using this tool/machine must be explained by the customer to all operators.
7Always disconnect the airline from the tool/machine inlet before attempting to adjust, fit or remove a nose assembly.
8Do not operate a tool/machine that is directed towards any person(s) or the operator.
9Always adopt a firm footing or a stable position before operating the tool/machine.
10 Ensure that vent holes do not become blocked or covered and that hoses are always in good condition.
11 The operating pressure shall not exceed 8.5 bar (125 lbf/in2).
12 Do not operate the tool without full nose equipment in place.
13 Care shall be taken to ensure that spent pintails are not allowed to create a hazard.
14 07220 tools must be fitted with an undamaged pintail deflector before operating.
15 If the 07220 tool is used in the vertical nose downward position, the pintail deflector should be rotated until the aperture is facing
away from the operator and other person(s) working in the vicinity.
16 When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against pin
ejection, should a fastener be placed ‘in air’. We recommend wearing gloves if there are sharp edges or corners on the
application.
17 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should
be kept dry and clean for best possible grip.
18 When carrying the tool from place to place keep hands away from the trigger/lever to avoid inadvertent start up.
19 Excessive contact with hydraulic oil should be avoided. To minimise the possibility of rashes, care should be taken to wash
thoroughly.
20 C.O.S.H.H. data for all hydraulic oils and lubricants is available on request from your tool supplier.
This instruction manual must be read with particular attention to the following safety rules, by any person
installing, operating, or servicing this tool.

Specifications
Tool Specifications
Air Pressure

Minimum - Maximum
 5.4-8.5 bar (80-125 lbf/in
2 )
Free Air Volume Required
 @ 5.5 bar/80 Ibf/in
2
 14.6 litres (0.516 ft
3 )
Stroke 
Minimum  19 mm (0.75 in)
Pull Force
 @ 5.5 bar/80 lbf/ire

26.7 kN (6000 lbf)
Cycle time
 Approximately
 3 seconds
Noise Level
 71.8 dB(A)
Weight
 Without nose equipment  5.0 kg (11 Ib)
Vibration
 Less than 
2.5 m/s
2
Avder
5
5
Air Pressure Minimum - Maximum 5.4-8.5 bar (80-125 lbf/in2)
Free Air Volume Required @ 5.5 bar/80 lbf/in214.6 litres (0.516 ft3)
Stroke Minimum 19 mm (0.75 in)
Pull Force @ 5.5 bar/80 lbf/in226.7 kN (6000 lbf)
Cycle time Approximately 3 seconds
Noise Level 71.8 dB(A)
Weight Without nose equipment 5.0 kg (11 lb)
Vibration Less than 2.5 m/s2
Specifications
Tool Specifications

 149 
5.87
40 0
1.56 0
Co)
47
1.87

76 
3.00
64
2.50
35  387
1.38  15 25
146 0
5.75 0
i 105 °
SWIVEL
AIR INLET
64
2.50 35
1.38
133 0
5.25 0
Intent of Use
The hydro-pneumatic 07220 type tool is designed to place Avdelok® pins ( 3 / 1 6", 1 / 4 ", 5 / 1 6" and yo and collars at high speed making
it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.
For a complete tool, order a base tool part number 07220-00200 and select a nose assembly to suit your application from the Nose
Assemblies section pages 10-12.
Dimensions shown in bold are millimetres. Other dimensions are in inches.
6 ><Avdel®
6
Intent of Use
The hydro-pneumatic 07220 type tool is designed to place Avdelok®pins (3/16", 1/4", 5/16" and 3/8") and collars at high speed making
it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.
For a complete tool, order a base tool part number 07220-00200 and select a nose assembly to suit your application from the Nose
Assemblies section pages 10-12.
47
1.87
64
2.50
149
5.87
64
2.50 76
3.00
35
1.38
133 Ø
5.25 Ø
146 Ø
5.75 Ø
187
7.38
387
15.25
43
1.69
35
1.38
40 Ø
1.56 Ø
105OSWIVEL
AIR INLET
Dimensions shown in bold are millimetres. Other dimensions are in inches.

MAIN SUPPLY
DRAIN POINT
LUBRICATOR  PRESSURE REGULATOR
AND FILTER
(DRAIN DAILY)
STOP COCK
(USED DURING MAINTENANCE
OF FILTER/REGULATOR
OR LUBRICATION UNITS)
TAKE OFF POINT
FROM MAIN SUPPLY
3 METRES MAXIMUM
Putting into Service
Air Supply
All tools are operated with compressed air at an optimum pressure of 5.4 bar. We recommend the use of pressure regulators and
automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to
ensure maximum tool life and minimum tool maintenance.
Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system
or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured
where operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres
or 1 / 4 ".
Read daily servicing details page 13.
Operating Procedure
Ensure that the correct nose assembly is fitted.
Connect the tool to the air supply.
Push the Avdelok® pin through the application hole .
Place the collar on the pin (orientation as shown right).
Keeping the head of the pin against the application, push the tool
onto the protruding pin tail.
Fully depress the trigger. One cycle will ensure that the collar is
swaged into the lock grooves of the pin and the the pin breaks at the
breaker groove.
Release the trigger. The tool completes its cycle by pushing itself off
the collar and ejecting the pin tail at the rear.
Avder
7
7
Operating Procedure
Putting into Service
Air Supply
All tools are operated with compressed air at an optimum pressure of 5.4 bar. We recommend the use of pressure regulators and
automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to
ensure maximum tool life and minimum tool maintenance.
Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system
or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured
where operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres
or 1/4”.
Read daily servicing details page 13.
•Ensure that the correct nose assembly is fitted.
•Connect the tool to the air supply.
•Push the Avdelok®pin through the application hole .
•Place the collar on the pin (orientation as shown right).
•Keeping the head of the pin against the application, push the tool
onto the protruding pin tail.
•Fully depress the trigger. One cycle will ensure that the collar is
swaged into the lock grooves of the pin and the the pin breaks at the
breaker groove.
•Release the trigger. The tool completes its cycle by pushing itself off
the collar and ejecting the pin tail at the rear.
8
6
4
2
0
10
12
14
16
TAKE OFF POINT
FROM MAIN SUPPLY
STOP COCK
(USED DURING MAINTENANCE
OF FILTER/REGULATOR
OR LUBRICATION UNITS)
MAIN SUPPLY
DRAIN POINT
PRESSURE REGULATOR
AND FILTER
(DRAIN DAILY)
LUBRICATOR
3
M
E
T
R
E
S
M
A
X
I
M
U
M

18
.7
15
7 
3
10 11 12  13
 107 
4.2
8 3  5 7 1 6
14 15
30
1.18
14
.57
\
10
Accessories
Connectors and Hose Assembly
Three accessories are available to make the connection to your air supply.
Hose Connector
part no 07005-00276
Hose Assembly
part no 07008-00324
Collar Splitters
You can order collar splitters to cut the collars off placed Avdelok®. The small ones shown below left are for cutting 3 / 1 6" and
1 / 4 "
collars, the larger ones shown below right are for cutting 5 / 1 6" and 3 / 8 " collars.
 185 
7.27
r—n77 1 --
SMALL COLLAR SPLITTER (07500-06800/07500-06900)
109
4.31
LARGE COLLAR SPLITTER (07220-03700/07220-03900)
41
1
6
0
63.5
2
5
Dimensions shown in bold are millimetres. Other dimensions are in inches.
ITEM N°
COLLAR SPLITTERS
DESCRIPTION
- COMPONENT
3 / 1 6" COLLAR
SPLITTER
PART NUMBERS
//4" COLLAR
SPLITTER
5 / 1 6" COLLAR
SPLITTER
3 / 8 " COLLAR
SPLITTER QTY
07500-06800 07500-06900 07220-03700 07220-03900
1 SOCKET HEAD CAP SCREW
07001-00004 07001-00004 07001-00142 07001-00142
2
2 SLEEVE 07210-02012 07210-02012 -- -- 1
3 BLADE PIN 07210-02014 07210-02014 07220-03712 07220-03712 2
4 BLADE PIN SCREW
07210-02015
07210-02015 07220-03713 07220-03713 2
5 BLADE 07210-02016 07210-02104 07220-03710
07220-03902 2
6
SPRING CLIP ASSEMBLY
07500-08000 07500-08000 07220-04500 07220-04500 1
7 BLADE CARRIER ASSEMBLY
07210-02500 07210-02600 07220-04200 07220-04300 2
8
SPACER PIN
07210-02703
07210-02703 07220-03714 07220-03714 1
9
CAM ROD
07500-06801 07500-06801 07220-03701 07220-03701
1
10 OUTER SLEEVE
07500-06803 07500-06803 07220-03715 07220-03715
1
11 NOSE RETAINING NUT
07500-00212 07500-00212
-- -- 1
12 EXTERNAL CIRCLIP
07004-00041 07004-00041
-- -- 1
13 RETAINING CAP
07007-00076 07007-00076 -- --
1
14 BLADE SPRING
-- - 07220-03706 07220-03706 2
15 INDEPENDENT RETAINING PIN
07500-08003 07500-08003 07220-04501 07220-04501
1
8 >< Avdel®
8
Collar Splitters
Accessories
Connectors and Hose Assembly
Three accessories are available to make the connection to your air supply.
TO FIT 6.4 mm (1/4") BORE PIPE
1/4" BSP L = 137 cm
Hose Assembly
part no 07008-00324
Hose Connector
part no 07005-00276
You can order collar splitters to cut the collars off placed Avdelok®. The small ones shown below left are for cutting 3/16” and 1/4”
collars, the larger ones shown below right are for cutting 5/16” and 3/8” collars.
107
4.2
6157
85
41
1.6
18
.7
2101112 13
194
3
Dimensions shown in bold are millimetres. Other dimensions are in inches.
63.5
2.5
185
7.27
109
4.31
17583 6 9
10
14 15
4
14
.57 30
1.18
COLLAR SPLITTERS - COMPONENT PART NUMBERS
DESCRIPTION QTYITEM Nº
3/16" COLLAR
SPLITTER
07500-06800
1/4" COLLAR
SPLITTER
07500-06900
5/16" COLLAR
SPLITTER
07220-03700
3/8 " COLLAR
SPLITTER
07220-03900
1 SOCKET HEAD CAP SCREW 07001-00004 07001-00004 07001-00142 07001-00142 2
2 SLEEVE 07210-02012 07210-02012 -- -- 1
3 BLADE PIN 07210-02014 07210-02014 07220-03712 07220-03712 2
4 BLADE PIN SCREW 07210-02015 07210-02015 07220-03713 07220-03713 2
5 BLADE 07210-02016 07210-02104 07220-03710 07220-03902 2
6 SPRING CLIP ASSEMBLY 07500-08000 07500-08000 07220-04500 07220-04500 1
7 BLADE CARRIER ASSEMBLY 07210-02500 07210-02600 07220-04200 07220-04300 2
8 SPACER PIN 07210-02703 07210-02703 07220-03714 07220-03714 1
9 CAM ROD 07500-06801 07500-06801 07220-03701 07220-03701 1
10 OUTER SLEEVE 07500-06803 07500-06803 07220-03715 07220-03715 1
11 NOSE RETAINING NUT 07500-00212 07500-00212 -- -- 1
12 EXTERNAL CIRCLIP 07004-00041 07004-00041 -- -- 1
13 RETAINING CAP 07007-00076 07007-00076 -- -- 1
14 BLADE SPRING -- -- 07220-03706 07220-03706 2
15 INDEPENDENT RETAINING PIN 07500-08003 07500-08003 07220-04501 07220-04501 1
SMALL COLLAR SPLITTER (07500-06800/07500-06900) LARGE COLLAR SPLITTER (07220-03700/07220-03900)

Use 07500-06800 collar splitter to cut 3 / 1 6" Avdelok® and 07500-06900 to cut 1 / 4 " Avdelok®. When using either of these splitters it
is necessary to use Adaptor Kit (part number 07220-09000) and to fit a Stop Kit (part number 07229-08973) to reduce the stroke of
the tool.
Collar Splitter Assembly, Adaptor Kit (07220-09000) and Stop Kit (07229-08973)
SMALL
COLLAR
SPLITTER
ANVIL
ADAPTOR
COLLET
ADAPTOR
SCREWS
—STOP KIT—
ADAPTOR KIT
STOP
Accessories
To fit these collar splitters, first disconnect the air supply to the tool.
Remove the pin tail Deflector 52 from tool.
Remove Screws 50
(6 off).
Insert stop (boss end first) into Head Cap 63.
Secure with screws (part number 07001-00002) supplied with the Stop Kit.
Remove the nose assembly, if fitted.
Lubricate the collar splitter cam faces, bearing faces and any moving parts with Moly Lithium Grease.
Pull forward and rotate through 90° the outer ring of the head extension assembly on tool to expose slots.
Holding the head piston with a 3 / 8 " Allen key* through the back of the tool, tighten the collet adaptor onto the head piston with a
spanner*.
Push the anvil adaptor over the collet adaptor and lining up its bayonet with the matching slots of the head extension, push in and
turn through 90°.
Rotate the outer ring of the head extension to lock into position.
Insert the assembled collar splitter into the anvil adaptor and screw onto the end of the collet adaptor - Tighten the nose retaining
nut onto the anvil adaptor with a spanner*.
To operate, push the collar splitter hard over the collar and depress trigger.
To cut 5 /
1
6" or 3 / 8 " Avdelok® use 07220-03700 and 07220-03900 collar splitters respectively - No adaptor or stop kit is
required.
To fit these larger collar splitters, first disconnect the air supply and remove any fitted nose assembly.
Fit directly onto the head piston in the same manner as the collet and anvil adaptors above.
* Refers to items included in the 07220 Service Kit. For complete list see page 14.
Item numbers in
bold refer to the General Assembly drawing and Parts List (pages 18-19).
Avder
9
9
Accessories
SMALL
COLLAR
SPLITTER
ANVIL
ADAPTOR
COLLET
ADAPTOR
TOOL
ADAPTOR KIT STOP KIT
SCREWS
STOP
•To fit these collar splitters, first disconnect the air supply to the tool.
•Remove the pin tail Deflector 52 from tool.
•Remove Screws 50 (6 off).
•Insert stop (boss end first) into Head Cap 63.
•Secure with screws (part number 07001-00002) supplied with the Stop Kit.
•Remove the nose assembly, if fitted.
•Lubricate the collar splitter cam faces, bearing faces and any moving parts with Moly Lithium Grease.
•Pull forward and rotate through 90° the outer ring of the head extension assembly on tool to expose slots.
•Holding the head piston with a 3/8” Allen key* through the back of the tool, tighten the collet adaptor onto the head piston with a
spanner*.
•Push the anvil adaptor over the collet adaptor and lining up its bayonet with the matching slots of the head extension, push in and
turn through 90°.
•Rotate the outer ring of the head extension to lock into position.
•Insert the assembled collar splitter into the anvil adaptor and screw onto the end of the collet adaptor - Tighten the nose retaining
nut onto the anvil adaptor with a spanner*.
•To operate, push the collar splitter hard over the collar and depress trigger.
•To cut 5/16” or 3/8” Avdelok®use 07220-03700 and 07220-03900 collar splitters respectively - No adaptor or stop kit is
required.
•To fit these larger collar splitters, first disconnect the air supply and remove any fitted nose assembly.
•Fit directly onto the head piston in the same manner as the collet and anvil adaptors above.
* Refers to items included in the 07220 Service Kit. For complete list see page 14.
Item numbers in bold refer to the General Assembly drawing and Parts List (pages 18-19).
Use 07500-06800 collar splitter to cut 3/16” Avdelok®and 07500-06900 to cut 1/4” Avdelok®. When using either of these splitters it
is necessary to use Adaptor Kit (part number 07220-09000) and to fit a Stop Kit (part number 07229-08973) to reduce the stroke of
the tool.
Collar Splitter Assembly, Adaptor Kit (07220-09000) and Stop Kit (07229-08973)

Nose Assemblies
Selection
There are two types of nose assemblies available, straight and offset. Choose the type most suitable according to the access
restrictions on your application. It is essential that the correct nose assembly is fitted prior to operating the tool.
A A
A
1.63
1.421
Max.
F- g-
F 7
Max.
rmax.1
©
A
MaX.
7
1
D
ma
i P
111111. 
2 72
C
i
-13- 1
- I
D
_L
F
o
_
3
w
Straight Round Straight with Horiz. flats Straight with Vert. flats Straight Short Offset
AVDELOK®
SIZE
3 /
1
6"
07220 NOSE ASSEMBLY SELECTION
B
mm
16
16
-
inch
.625
.625
-
C
mm
54
54
-
inch
2.12
2.12
-
D
mm
25
25
-
inch
1.0
1.0
-
NOSE ASSEMBLY
DESCRIPTION
A
mm inch
NOSE ASSY.
PART N°
Straight with Horizontal Flats
Straight with Vertical Flats
Offset
21
21
-
.812
.812
-
07200-02700*
07200-02500*
07220-02800
1 / 4 "
Straight Round
Straight with Horizontal Flats
Straight with Horizontal Flats (Stepped)
Straight with Vertical Flats
Offset
21
21
21
21
-
.812
.812
.812
.812
-
-
16
16
16
-
-
.625
.625
.625
-
54
54
54
54
-
2.12
2.12
2.12
2.12
-
-
25
25
25
-
-
1.0
1.0
1.0
-
07200-03500*
07200-02800*
07200-03300*
07200-02600*
07220-02900
5 /
1
6"
Straight Round
Straight with Horizontal Flats
Straight with Horizontal Flats (Stepped)
27
27
27
1.06
1.06
1.06
-
23.6
22.6
-
.930
.890
91
91
94
3.58
3.58
3.70
-
40
46
-
1.58
1.83
07220-05600
07220-02700
07220-03400
3 / 8 "
Straight Round
Straight Round (Stepped)
Straight Short
27
21
27
1.06
.812
1.06
-
-
25.2
-
-
.992
70
74.2
37
2.75
2.92
1.45
-
-
32
-
-
1.25
07220-02000
07220-03500
07220-06100
* It is necessary to use an adaptor (part number 07220-02500) to fit these nose assemblies to the tool.
Stepped anvils give a less severe deformation of the collars thus allowing placing of Avdelok® in softer materials like plastics, wood,
etc.
Fitting Instructions
IMPORTANT
The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed
otherwise.
Nose assemblies must be assembled before fitting. Offset nose assemblies are always supplied
assembled.
STRAIGHT HORIZONTAL, VERTICAL OR ROUND NOSE ASSEMBLIES
Lightly coat the jaws with Moly Lithium grease.
Assemble Spring Guides 4 and Spring 5 and stand on end on a flat even surface.
Balance the three Chuck Jaws 3 on the upper Spring Guide 4 (using a spent pintail to aid
positioning if necessary).
Carefully lower Chuck Collet 2 over the assembled components.
Insert Spacer 6 (if required) into Chuck Collet 2 ( 5 / 1 6" dia only).
Assembly can then be located in anvil.
Item numbers in bold refer to the drawing opposite.
74
/
.III
II
I
==
10
Avdel®
10
Fitting Instructions
There are two types of nose assemblies available, straight and offset. Choose the type most suitable according to the access
restrictions on your application. It is essential that the correct nose assembly is fitted prior to operating the tool.
IMPORTANT
The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed
otherwise.
07220 NOSE ASSEMBLY SELECTION
NOSE ASSEMBLY
DESCRIPTION
NOSE ASSY.
PART Nº
A
AVDELOK®
SIZE
BCD
mm inch inch inch inchmm mm mm
Straight with Horizontal Flats 21 .812 16 .625 54 2.12 25 1.0 07200-02700*
3/16"Straight with Vertical Flats 21 .812 16 .625 54 2.12 25 1.0 07200-02500*
Offset - -------07220-02800
Straight Round 21 .812 - - 54 2.12 - - 07200-03500*
Straight with Horizontal Flats 21 .812 16 .625 54 2.12 25 1.0 07200-02800*
1/4"Straight with Horizontal Flats (Stepped) 21 .812 16 .625 54 2.12 25 1.0 07200-03300*
Straight with Vertical Flats 21 .812 16 .625 54 2.12 25 1.0 07200-02600*
Offset - -------07220-02900
Straight Round 27 1.06 - - 91 3.58 - - 07220-05600
5/16"Straight with Horizontal Flats 27 1.06 23.6 .930 91 3.58 40 1.58 07220-02700
Straight with Horizontal Flats (Stepped) 27 1.06 22.6 .890 94 3.70 46 1.83 07220-03400
Straight Round 27 1.06 - - 70 2.75 - - 07220-02000
3/8"Straight Round (Stepped) 21 .812 - - 74.2 2.92 - - 07220-03500
Straight Short 27 1.06 25.2 .992 37 1.45 32 1.25 07220-06100
1
2
3
4
5
6
*It is necessary to use an adaptor (part number 07220-02500) to fit these nose assemblies to the tool.
Stepped anvils give a less severe deformation of the collars thus allowing placing of Avdelok®in softer materials like plastics, wood,
etc.
Nose assemblies must be assembled before fitting. Offset nose assemblies are always supplied
assembled.
STRAIGHT HORIZONTAL, VERTICAL OR ROUND NOSE ASSEMBLIES
•Lightly coat the jaws with Moly Lithium grease.
•Assemble Spring Guides 4and Spring 5and stand on end on a flat even surface.
•Balance the three Chuck Jaws 3on the upper Spring Guide 4(using a spent pintail to aid
positioning if necessary).
•Carefully lower Chuck Collet 2over the assembled components.
•Insert Spacer 6(if required) into Chuck Collet 2(5/16" dia only).
•Assembly can then be located in anvil.
Item numbers in bold refer to the drawing opposite.
Nose Assemblies
Selection
Straight Round Straight with Horiz. flats Straight with Vert. flats Straight Short Offset
A
max.
C
A
max.
B
CD
A
max.
B
CD2.72
1.42
1.63
3
B
CD
A
max.

Nose Assemblies
Fitting Instructions
To assemble short nose assemblies 07220-06100, lightly coat the jaws with Moly Lithium grease.
Drop three Chuck Jaws 11 into Chuck Collet
12.
Place Follower Cap 9, Spring 13 and Washer 14 into Chuck Collet 12.
Assembly can then be located in anvil
When using 3 / 1 6" and 1 / 4 " nose assemblies, it is necessary to first fit an adaptor part number 07220-02500 to the tool.
To fit the reducing adaptor to the tool, pull forward and rotate through 90° the outer ring of the head extension assembly on the
tool to expose slots.
Screw the collet adaptor onto the head piston.
Insert 3 / 8 " A/F Allen key* into the back of the tool and into the piston head to stop rotation of the piston and tighten the collet
adaptor with a spanner*.
Push the anvil adaptor onto the tool, ensuring that the lugs on the body enter the slots in the head extension of the tool .
Turn the reducing adaptor body through 90 ° then turn the head extension ring until it springs into its position in the slots of the
head extension.
The 3 / 1
6" and 1 / 4 " straight nose assemblies can now be fitted to the tool.
To fit the nose assemblies either direct to the tool or to the adaptor, proceed as follows:
Pull forward and rotate through 90° the outer ring of the head extension assembly (or outer ring of 07220-02500 if fitted).
Insert a 3 / 8
" A/F Allen key* into the back of the tool and into the piston head.
Holding the tool pointing downwards, screw the assembly firmly onto he tool using a spanner*, except for the offset nose
assembly.
For straight nose assemblies, place the integral anvil over the chuck collet, ensuring the lugs on the anvil enter the slots on the
head extension (or adaptor) .
Engage lugs on nose assembly to mate with slots on head extension and turn through 90°.
The offset nose assembly can be turned to the angle required.
Turn head extension ring through 90° until it springs into position in the slots of the head extension sleeve.
Servicing Instructions
Nose assemblies should be serviced at weekly intervals.
For straight nose assemblies, remove using the reverse procedure to the 'Fitting Instructions'.
Particularly check wear on jaws.
Ensure spring and spring guides (if fitted) are not worn or distorted.
To dismantle offset nose assembly follow the next six steps.
Remove cover Screws 30 and Cover 31.
Remove Retaining Ring 17.
On 3 / 1 6" offset adaptor only, remove Washer
18 and '0' Ring 20.
Remove Nylon Washer 19.
Remove Jaws
23 from Insert 24.
Remove '0' Ring 21 from groove in Jaws
23.
Clean and inspect components, renewing worn or damaged items.
Assemble in reverse order to dismantling.
*Refers to items included in the 07220 Service Kit. For complete list see page 14.
Item numbers in bold refer to the drawings and parts list on page 12.
Avdel® i
11
Servicing Instructions
•To assemble short nose assemblies 07220-06100, lightly coat the jaws with Moly Lithium grease.
•Drop three Chuck Jaws 11 into Chuck Collet 12.
•Place Follower Cap 9, Spring 13 and Washer 14 into Chuck Collet 12.
•Assembly can then be located in anvil
When using 3/16” and 1/4” nose assemblies, it is necessary to first fit an adaptor part number 07220-02500 to the tool.
•To fit the reducing adaptor to the tool, pull forward and rotate through 90° the outer ring of the head extension assembly on the
tool to expose slots.
•Screw the collet adaptor onto the head piston.
•Insert 3/8" A/F Allen key* into the back of the tool and into the piston head to stop rotation of the piston and tighten the collet
adaptor with a spanner*.
•Push the anvil adaptor onto the tool, ensuring that the lugs on the body enter the slots in the head extension of the tool .
•Turn the reducing adaptor body through 90 ° then turn the head extension ring until it springs into its position in the slots of the
head extension.
•The 3/16” and 1/4” straight nose assemblies can now be fitted to the tool.
To fit the nose assemblies either direct to the tool or to the adaptor, proceed as follows:
•Pull forward and rotate through 90° the outer ring of the head extension assembly (or outer ring of 07220-02500 if fitted).
•Insert a 3/8" A/F Allen key* into the back of the tool and into the piston head.
•Holding the tool pointing downwards, screw the assembly firmly onto he tool using a spanner*, except for the offset nose
assembly.
•For straight nose assemblies, place the integral anvil over the chuck collet, ensuring the lugs on the anvil enter the slots on the
head extension (or adaptor) .
•Engage lugs on nose assembly to mate with slots on head extension and turn through 90°.
•The offset nose assembly can be turned to the angle required.
•Turn head extension ring through 90° until it springs into position in the slots of the head extension sleeve.
*Refers to items included in the 07220 Service Kit. For complete list see page 14.
Item numbers in bold refer to the drawings and parts list on page 12.
Nose assemblies should be serviced at weekly intervals.
•For straight nose assemblies, remove using the reverse procedure to the ‘Fitting Instructions’.
•Particularly check wear on jaws.
•Ensure spring and spring guides (if fitted) are not worn or distorted.
•To dismantle offset nose assembly follow the next six steps.
•Remove cover Screws 30 and Cover 31.
•Remove Retaining Ring 17.
•On 3/16” offset adaptor only, remove Washer 18 and ‘O’ Ring 20.
•Remove Nylon Washer 19.
•Remove Jaws 23 from Insert 24.
•Remove ‘O’ Ring 21 from groove in Jaws 23.
•Clean and inspect components, renewing worn or damaged items.
•Assemble in reverse order to dismantling.
Nose Assemblies
Fitting Instructions

Nose Assemblies
Components
Each nose assembly represents a unique assembly of components which can be ordered individually. Component numbers refer to the
illustrations. We recommend some stock as items will need regular replacement. Read the Nose Assemblies servicing instructions
carefully.
COMPONENT
FLATS AND VERTICAL
PART NUMBERS
FLATS
OF
STRAIGHT
ROUND, HORIZONTAL
NOSE ASSEMBLIES
DESCRIPTION ANVIL
CHUCK
COLLET
CHUCK
JAWS
SPRING
GUIDE
SPRING SPACER
ITEM 14 2 1 2 3 4
5 6
QTY 1 1 3 2 1 1
NOSE ASSY
07200-02500 07200-02501 07200-02101
07220-02102 07220.02104
07220.02103 -
07200-02600 07200-02601 07200-02201 07220-02302
07220-02104 07220-02103
-
07200-02700 07200-02701 07200-02101
07220-02102 07220-02104 07220-02103
-
07200-02800 07200-02801 07200-02201 07220-02302
07220-02104 07220-02103
-
07200-03300 07200-03301 07200-03302 07220-02302
07220-02104 07220-02103
-
07200-03500 07200-03501 07200-02201 07220-02302
07220-02104 07220-02103 -
07220-02000 07220-02001
07220-02002 07220-02003 07220-02603 07220-02605 -
07220-02700
07220-02601 07220-02701
07220-02606 07220-02603 07220-02605 07220-02604
07220-03400 07220-03401 07220-03402 07220-02606 07220-02603 07220-02605 07220-02604
07220-03500 07220-03501 07220-03502 07220-02003 07220-02603 07220-02605 -
07220-05600 07220-05401 07220-02701 07220-02606 07220-02603 07220-02605 07220-02604
COMPONENT PART NUMBERS OF SHORT
NOSE ASSEMBLIES 07220-06100
ITEM
DESCRIPTION PART NUMBER
QTY
7
SHIM
07220-06106
8
LOCK COLLAR
07220-06105
9 FOLLOWER CAP
07220-06107
10 ANVIL
07220-06103
11 CHUCK JAW
07220-02003 3
12 CHUCK COLLET
07220-06104
13 SPRING
07220-06101
14 WASHER
07220-06102
15 PROTECTIVE CAP
07220-02108
COMPONENT PART NUMBERS
OF OFFSET NOSE ASSEMBLIES
ITEM
N2
DESCRIPTION
NOSE ASSY NOSE ASSY
07220-02800 7220-02900
,„„
V'
16 ADAPTOR SLEEVE
07220-0280507220-02805
17 RETAINING RING
07004-0001007004-00010
18 WASHER 07220-02811 07220-02811
19 NYLON WASHER
07220-02816
20 '0' RING
07003-00026
21 '0' RING
07003-0003007003-00030
22 OPERATING ARM
07220-0280907220-02809
23 JAWS
07220-02815 07220-02902 3
24 INSERT
07220-02810 07220-02903
25 ANVIL
07220-0320007220-03300
26 SHIM
07220-0281307220-02813
27 LOCATING BUSH
07220-0280707220-02807
28
SCREW
07220-0281407220-02814
29 PAD 07220-02812 07220-02812
30
COVER SCREWS
07001-0001007001-00010
2
31 COVER 07220-0280407220-02804
12
Avdel®
12
Each nose assembly represents a unique assembly of components which can be ordered individually. Component numbers refer to the
illustrations. We recommend some stock as items will need regular replacement. Read the Nose Assemblies servicing instructions
carefully.
COMPONENT PART NUMBERS OF ROUND, HORIZONTAL
FLATS AND VERTICAL FLATS STRAIGHT NOSE ASSEMBLIES
ITEM Nº 123456
QTY 113211
DESCRIPTION ANVIL CHUCK CHUCK SPRING SPRING SPACER
COLLET JAWS GUIDE
NOSE ASSY
16 ADAPTOR SLEEVE 07220-02805 07220-02805 1
17 RETAINING RING 07004-00010 07004-00010 1
18 WASHER 07220-02811 07220-02811 1
19 NYLON WASHER 07220-02816 -- 1
20 'O' RING 07003-00026 -- 1
21 'O' RING 07003-00030 07003-00030 1
22 OPERATING ARM 07220-02809 07220-02809 1
23 JAWS 07220-02815 07220-02902 3
24 INSERT 07220-02810 07220-02903 1
25 ANVIL 07220-03200 07220-03300 1
26 SHIM 07220-02813 07220-02813 1
27 LOCATING BUSH 07220-02807 07220-02807 1
28 SCREW 07220-02814 07220-02814 1
29 PAD 07220-02812 07220-02812 1
30 COVER SCREWS 07001-00010 07001-00010 2
31 COVER 07220-02804 07220-02804 1
COMPONENT PART NUMBERS
OF OFFSET NOSE ASSEMBLIES
Nº DESCRIPTION 07220-02800 07220-02900 QTY
ITEM NOSE ASSY NOSE ASSY
7SHIM 07220-06106 1
8LOCK COLLAR 07220-06105 1
9FOLLOWER CAP 07220-06107 1
10 ANVIL 07220-06103 1
11 CHUCK JAW 07220-02003 3
12 CHUCK COLLET 07220-06104 1
13 SPRING 07220-06101 1
14 WASHER 07220-06102 1
15 PROTECTIVE CAP 07220-02108 1
COMPONENT PART NUMBERS OF SHORT
NOSE ASSEMBLIES 07220-06100
Nº DESCRIPTION PART NUMBER QTY
ITEM
16
8
9
10
11
12
13
14
15
1
2
3
4
5
6
17 18 19 20
21
22
23
24
25
29
28
27
26 30 31
7
07200-02500 07200-02501 07200-02101 07220-02102 07220-02104 07220-02103 --
07200-02600 07200-02601 07200-02201 07220-02302 07220-02104 07220-02103 --
07200-02700 07200-02701 07200-02101 07220-02102 07220-02104 07220-02103 --
07200-02800 07200-02801 07200-02201 07220-02302 07220-02104 07220-02103 --
07200-03300 07200-03301 07200-03302 07220-02302 07220-02104 07220-02103 --
07200-03500 07200-03501 07200-02201 07220-02302 07220-02104 07220-02103 --
07220-02000 07220-02001 07220-02002 07220-02003 07220-02603 07220-02605 --
07220-02700 07220-02601 07220-02701 07220-02606 07220-02603 07220-02605 07220-02604
07220-03400 07220-03401 07220-03402 07220-02606 07220-02603 07220-02605 07220-02604
07220-03500 07220-03501 07220-03502 07220-02003 07220-02603 07220-02605 --
07220-05600 07220-05401 07220-02701 07220-02606 07220-02603 07220-02605 07220-02604
Nose Assemblies
Components

Servicing the Tool
Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles, whichever is
sooner.
IMPORTANT
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
Daily
Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the tool if
no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and
the tool lubricated every two to three hours.
Check for air leaks. If damaged, hoses and couplings should be replaced by new items.
Check for oil leaks.
If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting air hose to
tool. If a filter is fitted, drain it.
Check that the nose equipment is correct.
Ensure Deflector 52 is fitted to the tool.
Check that the stroke of the tool meets the minimum specification (page 5). It is the distance travelled by the chuck collet with nose
equipment fitted, measured before trigger is pressed and when trigger is fully depressed.
Weekly
Check for air leaks on air supply hose and fittings.
Dismantle and clean nose assembly, with special attention to jaws (lubricate with Moly Lithium grease EP 3753 before refitting).
Lubricate cam faces and bearing faces on collar splitters with Moly Lithium grease EP 3753.
Moly Lithium Grease EP 3753 Safety Data
Grease can be ordered as a single item, the part number is shown in the Service Kit page 14.
First Aid
SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.
INGESTION:
Ensure the individual drinks 30m1 Milk of Magnesia, preferably in a cup of milk.
EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.
Fire
FLASH POINT: Above 220°C.
Not classified as flammable.
Suitable extinguishing media: CO 2 , Halon or water spray if applied by an experienced operator.
Environment
Scrape up for burning or disposal on approved site.
Handling
Use barrier cream or oil resistant gloves.
Storage
Away from heat and oxidising agent.
Item numbers in bold refer to the General Assembly drawings and Parts List pages 18-19.
Avder
13
13
Servicing the Tool
IMPORTANT
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
•Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the tool if
no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and
the tool lubricated every two to three hours.
•Check for air leaks. If damaged, hoses and couplings should be replaced by new items.
•Check for oil leaks.
•If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting air hose to
tool. If a filter is fitted, drain it.
•Check that the nose equipment is correct.
•Ensure Deflector 52 is fitted to the tool.
•Check that the stroke of the tool meets the minimum specification (page 5). It is the distance travelled by the chuck collet with nose
equipment fitted, measured before trigger is pressed and when trigger is fully depressed.
•Check for air leaks on air supply hose and fittings.
•Dismantle and clean nose assembly, with special attention to jaws (lubricate with Moly Lithium grease EP 3753 before refitting).
•Lubricate cam faces and bearing faces on collar splitters with Moly Lithium grease EP 3753.
Grease can be ordered as a single item, the part number is shown in the Service Kit page 14.
First Aid
SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.
INGESTION:
Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.
EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.
Fire
FLASH POINT: Above 220°C.
Not classified as flammable.
Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.
Environment
Scrape up for burning or disposal on approved site.
Handling
Use barrier cream or oil resistant gloves.
Storage
Away from heat and oxidising agent.
Item numbers in bold refer to the General Assembly drawings and Parts List pages 18-19.
Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles, whichever is
sooner.
Daily
Weekly
Moly Lithium Grease EP 3753 Safety Data

SERVICE KIT
ITEM PART N° DESCRIPTION N° OFF
07900-00043
07900-00130
07900-00045
07900-00150
07900-00051
07900-00054
07900-00055
07900-00131
07900-00063
07900-00064
07900-00065
HEAD PISTON BULLET
POWER PISTON BULLET
POWER CYLINDER SLEEVE
PACKING PLUG WRENCH TOOL
VALVE PISTON WRENCH ASSY. TOOL
VALVE PISTON ROD BAR
PISTON ROD WRENCH ASSY.
BASE REMOVAL TOOL ASSY.
BASE REMOVAL TOOL STOP RING
NOSE LOCKING SPRING ASSY. TOOL
RETURN CYLINDER ASSY. TOOL
1
1
1
1
1
1
1
1
1
1
1
SERVICE KIT
(Continued)
ITEM PART N° DESCRIPTION N° OFF
07900-00068
07900-00069
07900-00070
07900-00073
07900-00077
07900-00078
07900-00079
03201-00621
07007-00066
07900-00490
POWER PISTON ASSY. SLEEVE
SWIVEL ADAPTOR BULLET
POWER CYLINDER PLUG
PRIMING PUMP ASSY.
'0' RING ASSY. TOOL
5 / 3 2" ALLEN KEY
Vs" ALLEN KEY
PIP PIN (For removal of air piston)
7 / 1 e IMPACT SOCKET
5 / 8 "
BOX SPANNER
1
1
1
1
1
1
1
1
1
1
Servicing the Tool
Service Kit
For all servicing we recommend the use of the Service Kit (part number 07900-02200).
NOTE: 
Spanner sizes are measured 'across flats' unless otherwise specified.
14
Avdel®
14
Servicing the Tool
Service Kit
For all servicing we recommend the use of the Service Kit (part number 07900-02200).
07900-00043 HEAD PISTON BULLET 1
07900-00130 POWER PISTON BULLET 1
07900-00045 POWER CYLINDER SLEEVE 1
07900-00150 PACKING PLUG WRENCH TOOL 1
07900-00051 VALVE PISTON WRENCH ASSY. TOOL 1
07900-00054 VALVE PISTON ROD BAR 1
07900-00055 PISTON ROD WRENCH ASSY. 1
07900-00131 BASE REMOVAL TOOL ASSY. 1
07900-00063 BASE REMOVAL TOOL STOP RING 1
07900-00064 NOSE LOCKING SPRING ASSY. TOOL 1
07900-00065 RETURN CYLINDER ASSY. TOOL 1
07900-00068 POWER PISTON ASSY. SLEEVE 1
07900-00069 SWIVEL ADAPTOR BULLET 1
07900-00070 POWER CYLINDER PLUG 1
07900-00073 PRIMING PUMP ASSY. 1
07900-00077 'O' RING ASSY. TOOL 1
07900-00078 5/32" ALLEN KEY 1
07900-00079 3/8" ALLEN KEY 1
03201-00621 PIP PIN (For removal of air piston) 1
07007-00066 7/16" IMPACT SOCKET 1
07900-00490 5/8" BOX SPANNER 1
ITEM PART Nº DESCRIPTION Nº OFF
SERVICE KIT
ITEM PART Nº DESCRIPTION Nº OFF
SERVICE KIT (Continued)
NOTE: Spanner sizes are measured 'across flats' unless otherwise specified.

Maintenance
Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or when
recommended. All '0' rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.
IMPORTANT
Safety Instructions appear on page 4.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate
personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
The airline must be disconnected before any servicing or dismantling is attempted, unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Dismantling Procedures
For total tool servicing we advise that you proceed with dismantling of sub-assemblies in the order shown below:
HEAD ASSEMBLY
Connect tool to air supply.
Depress Trigger
87 and hold.
Disconnect air supply and release trigger.
Remove Screws
50 using Allen key*.
Lift off Head Assembly 53.
Remove Screw
75 using Allen key* and remove Washer 74.
Allow oil to drain.
Remove Gasket 51 and '0' Ring 95.
Hold Head Assembly 53 in vice fitted with soft jaws, with Return Cylinder 56 uppermost.
Place return cylinder assembly tool* over Return Cylinder 56 and tighten clinch screw.
Use tool to unscrew cylinder from Head Assembly 53.
Remove tool.
Withdraw Return Piston 58 and Spring 59.
Remove '0' Ring
60.
Pull pintail deflector from Deflector Fitting 61.
Remove Deflector Fitting 61 by removing Retaining Ring 65.
Remove six Screws
50 using Allen key *.
Slightly rotate Head Cap 17(63) and pull out.
Remove '0' Ring 64, Lip Seal
15 and Wiper Ring 14 (66,67).
Place a flat rectangular bar approximately 1 / 2 " thick in slot of Head Extension Assembly 55 and unscrew from Head Sub-assembly
68.
Remove Thrust Washer 77 and Shim 76.
Gently tap Head Piston 54 out of rear of Head Assembly 53.
Remove Lip Seal
16 (72,73) from Head Sub-assembly 68.
Remove Anti-extrusion Ring 71 and Seal 70
from Head Piston 54.
Pressure Regulating Screw 85 is factory set and should not normally be disturbed. If attention is required note number of turns of
Pressure Regulating Screw 85 necessary to bring the screw level with surface of head cylinder.
Remove Pressure Regulating Screw 85 and withdraw Spring 84, Spring Guide 83 and steel Ball 82.
Using a suitable screwdriver, engage slot of Ball Seat 78 and unscrew from head cylinder.
Remove Seal 79 from head cylinder.
Complete assembly in reverse order to dismantling. Ensure Spring Guide 83 is fitted correct way round and that Pressure
Regulating Screw 85
is in its original position. When assembling Head Piston 54 into Head Sub-assembly 68 use head piston
bullet* fitted over piston threads.
When re-attaching Head Assembly 53 to Handle Assembly 1, care must be taken to ensure correct alignment between Gasket 51,
'0' Ring 95 and Screws 50.
To assist with alignment, apply a thin film of Molycote 111 grease to the upper surface of Gasket 51 and then stick the gasket to
the base of Head Assembly 53, ensuring correct alignment with the '0' Ring 95
and screw holes.
Any overlap between Gasket 51 and '0' Ring 95 must be avoided.
The grease will hold Gasket 51 in the correct position when attaching head Assembly 53 to Handle Assembly 1.
* Items in parenthasis for tools prior to ser. no 14000.
* Refers to items included in the 07220 Service Kit. For complete list see page 14.
Item numbers in
bold refer to the General Assembly drawing and Parts List (pages 18-19).
Avder
15
15
Dismantling Procedures
Maintenance
Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or when
recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.
IMPORTANT
Safety Instructions appear on page 4.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate
personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
For total tool servicing we advise that you proceed with dismantling of sub-assemblies in the order shown below:
HEAD ASSEMBLY
•Connect tool to air supply.
•Depress Trigger 87 and hold.
•Disconnect air supply and release trigger.
•Remove Screws 50 using Allen key*.
•Lift off Head Assembly 53.
•Remove Screw 75 using Allen key* and remove Washer 74.
•Allow oil to drain.
•Remove Gasket 51 and ‘O’ Ring 95.
•Hold Head Assembly 53 in vice fitted with soft jaws, with Return Cylinder 56 uppermost.
•Place return cylinder assembly tool* over Return Cylinder 56 and tighten clinch screw.
•Use tool to unscrew cylinder from Head Assembly 53.
•Remove tool.
•Withdraw Return Piston 58 and Spring 59.
•Remove ‘O’ Ring 60.
•Pull pintail deflector from Deflector Fitting 61.
•Remove Deflector Fitting 61 by removing Retaining Ring 65.
•Remove six Screws 50 using Allen key *.
•Slightly rotate Head Cap 17(63) and pull out.
•Remove ‘O’ Ring 64, Lip Seal 15 and Wiper Ring 14 (66,67).
•Place a flat rectangular bar approximately 1/2" thick in slot of Head Extension Assembly 55 and unscrew from Head Sub-assembly
68.
•Remove Thrust Washer 77 and Shim 76.
•Gently tap Head Piston 54 out of rear of Head Assembly 53.
•Remove Lip Seal 16 (72,73) from Head Sub-assembly 68.
•Remove Anti-extrusion Ring 71 and Seal 70 from Head Piston 54.
•Pressure Regulating Screw 85 is factory set and should not normally be disturbed. If attention is required note number of turns of
Pressure Regulating Screw 85 necessary to bring the screw level with surface of head cylinder.
•Remove Pressure Regulating Screw 85 and withdraw Spring 84, Spring Guide 83 and steel Ball 82.
•Using a suitable screwdriver, engage slot of Ball Seat 78 and unscrew from head cylinder.
•Remove Seal 79 from head cylinder.
•Complete assembly in reverse order to dismantling. Ensure Spring Guide 83 is fitted correct way round and that Pressure
Regulating Screw 85 is in its original position. When assembling Head Piston 54 into Head Sub-assembly 68 use head piston
bullet* fitted over piston threads.
•When re-attaching Head Assembly 53 to Handle Assembly 1, care must be taken to ensure correct alignment between Gasket 51,
‘O’ Ring 95 and Screws 50.
•To assist with alignment, apply a thin film of Molycote 111 grease to the upper surface of Gasket 51 and then stick the gasket to
the base of Head Assembly 53, ensuring correct alignment with the ‘O’ Ring 95 and screw holes.
•Any overlap between Gasket 51 and ‘O’ Ring 95 must be avoided.
•The grease will hold Gasket 51 in the correct position when attaching head Assembly 53 to Handle Assembly 1.
The airline must be disconnected before any servicing or dismantling is attempted, unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
* Items in parenthasis for tools prior to ser. no 14000.
* Refers to items included in the 07220 Service Kit. For complete list see page 14.
Item numbers in bold refer to the General Assembly drawing and Parts List (pages 18-19).

Maintenance
Dismantling Procedures
HANDLE ASSEMBLY
Connect tool to air supply.
Depress Trigger 87 and hold.
Disconnect air supply and release trigger.
Remove Screws 50 using Allen key*.
Lift off Head Assembly 53.
Poor oil from handle into suitable container.
Using a spanner, remove Swivel Bolt 23.
Using Allen key*, remove four Screws 44 and lift off Valve Assembly 18.
Stand handle upside down and remove Retaining Ring 38 using a suitable screwdriver.
Lift out Base Cover 35.
Using a suitable screwdriver remove Retaining Ring 36.
Locate stop ring* over base of Handle 2.
Place base removal tool* over base of Handle 2 and align two screws in removal tool with two tapped holes in Handle Base 34.
Engage and tighten two screws provided. Screw down three remaining screws until Handle Base 34 is released.
Remove Retaining Ring 33, Buffer Assembly 32 and '0' Ring 37 from Handle Base 34.
To remove Air Piston Sub-assembly 40 insert piston rod wrench* into top of power Piston Assembly 47.
Using a suitable 3 / 8 " socket and extension bar unscrew Nut 39.
Tap power Piston Assembly 47 out of Air Piston Sub-assembly 40.
Insert pip pin* into hole in Air Piston Sub-assembly 40 and withdraw air piston sub-assembly from Handle 2.
Remove Seal 31 from Air Piston Sub-assembly 40.
Push power Piston Assembly 47 out of top of Handle 2. Remove Seal 48 and Anti-extrusion Ring 49.
Place Handle 2, air cylinder upwards in bench vice fitted with soft jaws.
Using packing plug wrench tool*, engage dogs on tool into holes in Packing Plug 3 and unscrew.
Remove '0' Ring 13 from Handle 2.
Remove Retaining Rings 10 from both ends of Packing Plug 3 and lift out Washer 6, Seal 12 and Anti-extrusion Ring 5 from top
Packing Plug 3.
Lift out Washer 6 and '0' Ring 4 from bottom of Packing Plug 3.
Remove Handle 2 from bench vice and stand upright, i.e. on air cylinder.
Using power cylinder installation and removal tool*, tap Power Cylinder 8 downwards until free.
Remove Seal 9 from Power Cylinder 8 and '0' Ring 11.
Remove Trigger Sleeve 89 with box spanner*.
Pull out Trigger 87 and remove '0' Ring 88.
Assemble Seal 9 onto Power Cylinder 8 using '0' ring assembly tool*.
Before fitting Power Cylinder 8 to Handle 2, place power piston assembly sleeve* over Seal 9. Replace '0' Ring 11 onto Power
Cylinder 8.
Before fitting power Piston Assembly 47, fit power piston bullet* over rod and power piston assembly sleeve* over piston.
Before fitting '0' Rings 24 to Swivel Bolt 23, place swivel adaptor bullet* over swivel bolt threads.
Complete assembly in reverse order to dismantling. Ensure seals and anti-extrusion rings are fitted in the right order.
When re-attaching Head Assembly 53 to Handle Assembly 1, care must be taken to ensure correct alignment between Gasket 51,
'0' Ring 95 and Screws 50.
To assist with alignment, apply a thin coat of Molycote 111 grease to the upper surface of Gasket 51 and then stick the gasket to
the base of Head assembly 53 ensuring correct alignment with '0' Ring 95 and the screw holes.
Any overlap between Gasket 51 and '0' Ring 95 must be avoided.
The grease will hold Gasket 51 in the correct position when attaching head Assembly 53 to Handle Assembly 1.
* Refers to items included in the 07220 Service Kit. For complete list see page 14.
Item numbers in bold refer to General Assembly drawings and Parts List (pages 18-19).
16
Avdel®
16
Maintenance
Dismantling Procedures
* Refers to items included in the 07220 Service Kit. For complete list see page 14.
Item numbers in bold refer to General Assembly drawings and Parts List (pages 18-19).
HANDLE ASSEMBLY
•Connect tool to air supply.
•Depress Trigger 87 and hold.
•Disconnect air supply and release trigger.
•Remove Screws 50 using Allen key*.
•Lift off Head Assembly 53.
•Poor oil from handle into suitable container.
•Using a spanner, remove Swivel Bolt 23.
•Using Allen key*, remove four Screws 44 and lift off Valve Assembly 18.
•Stand handle upside down and remove Retaining Ring 38 using a suitable screwdriver.
•Lift out Base Cover 35.
•Using a suitable screwdriver remove Retaining Ring 36.
•Locate stop ring* over base of Handle 2.
•Place base removal tool* over base of Handle 2and align two screws in removal tool with two tapped holes in Handle Base 34.
•Engage and tighten two screws provided. Screw down three remaining screws until Handle Base 34 is released.
•Remove Retaining Ring 33, Buffer Assembly 32 and ‘O’ Ring 37 from Handle Base 34.
•To remove Air Piston Sub-assembly 40 insert piston rod wrench* into top of power Piston Assembly 47.
•Using a suitable 3/8" socket and extension bar unscrew Nut 39.
•Tap power Piston Assembly 47 out of Air Piston Sub-assembly 40.
•Insert pip pin* into hole in Air Piston Sub-assembly 40 and withdraw air piston sub-assembly from Handle 2.
•Remove Seal 31 from Air Piston Sub-assembly 40.
•Push power Piston Assembly 47 out of top of Handle 2. Remove Seal 48 and Anti-extrusion Ring 49.
•Place Handle 2, air cylinder upwards in bench vice fitted with soft jaws.
•Using packing plug wrench tool*, engage dogs on tool into holes in Packing Plug 3and unscrew.
•Remove ‘O’ Ring 13 from Handle 2.
•Remove Retaining Rings 10 from both ends of Packing Plug 3and lift out Washer 6, Seal 12 and Anti-extrusion Ring 5from top
Packing Plug 3.
•Lift out Washer 6and ‘O’ Ring 4from bottom of Packing Plug 3.
•Remove Handle 2from bench vice and stand upright, i.e. on air cylinder.
•Using power cylinder installation and removal tool*, tap Power Cylinder 8downwards until free.
•Remove Seal 9from Power Cylinder 8and ‘O’ Ring 11.
•Remove Trigger Sleeve 89 with box spanner*.
•Pull out Trigger 87 and remove ‘O’ Ring 88.
•Assemble Seal 9onto Power Cylinder 8using ‘O’ ring assembly tool*.
•Before fitting Power Cylinder 8to Handle 2, place power piston assembly sleeve* over Seal 9. Replace ‘O’ Ring 11 onto Power
Cylinder 8.
•Before fitting power Piston Assembly 47, fit power piston bullet* over rod and power piston assembly sleeve* over piston.
•Before fitting ‘O’ Rings 24 to Swivel Bolt 23, place swivel adaptor bullet* over swivel bolt threads.
•Complete assembly in reverse order to dismantling. Ensure seals and anti-extrusion rings are fitted in the right order.
•When re-attaching Head Assembly 53 to Handle Assembly 1, care must be taken to ensure correct alignment between Gasket 51,
‘O’ Ring 95 and Screws 50.
•To assist with alignment, apply a thin coat of Molycote 111 grease to the upper surface of Gasket 51 and then stick the gasket to
the base of Head assembly 53 ensuring correct alignment with ‘O’ Ring 95 and the screw holes.
•Any overlap between Gasket 51 and ‘O’ Ring 95 must be avoided.
•The grease will hold Gasket 51 in the correct position when attaching head Assembly 53 to Handle Assembly 1.

Maintenance
Dismantling Procedures
AIR VALVE
Remove Valve Seat 45 and Gasket 41 together with Slide Valve 42 and slide valve Spring 43.
Unscrew Valve Stop 20 from Valve Block 19 using suitable spanner*.
Withdraw Spring 21.
Unscrew Valve Cylinder Cap
30 from Valve Block 19 and remove Gasket 28.
Insert suitable rod into hole in Valve Shaft 26. Engage dogs of valve piston wrench assembly tool* in holes of Valve Piston 29 and
unscrew.
Remove '0' Ring 27.
Assemble in reverse order to dismantling.
SILENCER
Remove two Screws 91 and extract sintered Silencer 93 and neoprene Gasket 90.
Thoroughly clean silencer or renew if worn before refitting.
IMPORTANT
Check the tool against daily and weekly servicing.
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.
* Refers to items included in the 07220 Service Kit. For complete list see page 14.
Item numbers in bold
refer to General Assembly drawings and Parts List (pages 18-19).
Avdel®
17
17
Maintenance
Dismantling Procedures
* Refers to items included in the 07220 Service Kit. For complete list see page 14.
Item numbers in bold refer to General Assembly drawings and Parts List (pages 18-19).
IMPORTANT
Check the tool against daily and weekly servicing.
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.
AIR VALVE
•Remove Valve Seat 45 and Gasket 41 together with Slide Valve 42 and slide valve Spring 43.
•Unscrew Valve Stop 20 from Valve Block 19 using suitable spanner*.
•Withdraw Spring 21.
•Unscrew Valve Cylinder Cap 30 from Valve Block 19 and remove Gasket 28.
•Insert suitable rod into hole in Valve Shaft 26. Engage dogs of valve piston wrench assembly tool* in holes of Valve Piston 29 and
unscrew.
•Remove ‘O’ Ring 27.
•Assemble in reverse order to dismantling.
SILENCER
•Remove two Screws 91 and extract sintered Silencer 93 and neoprene Gasket 90.
•Thoroughly clean silencer or renew if worn before refitting.

95
78 79 80
81
81
85
General Assembly of Base Tool 07220-00200
28 29 30 94
27
2
25
6
62
7
23 22
21 20 18
19
93 90 92 91
SECTION A-A
15
69 71
68 70 16
65
74
75
72 76 77
53
55
52 61 51
60
50 59
58
57
49
46 
48
43 44 45 47
42
4
40
39
38
37
36
96
3
32
33
34
35
14
64
18
Avdel®
SECTION C-C
SECTION B-B
67

66
72  73
63
SEAL ARRANGEMENT FOR TOOLS
PRIOR TO SER NO.14000
18
General Assembly of Base Tool 07220-00200
95
78 79 80
SEAL ARRANGEMENT FOR TOOLS
PRIOR TO SER NO.14000
SECTION B-B
SECTION C-C
SECTION A-A
81
82
83
84
8581
80
28
27
26
25
24
23 22
21 20
90 92 91
29 9430
93
B
B
C
C
32
AA
52
50
17
64
65
15 16
19
18
68
7169 74
70 75
76
72 77 53
54
55
61
14
56
86
87
88
89
13
1
2
3
33
34
35
31
8
9
10
11
12
7
51
50
60
57
49
47
6
454443
42
541
4
40
39
38
37
36
4846
96
59
58
63
66 72 73
67
7
62

Parts List for 07220-00200
07220-00200 PARTS LIST
ITEM PART DP DESCRIPTION QTY SPARES ITEM
50
51
52
PART DP
07001-00001
07220-00201
07220-00215
DESCRIPTION
SCREW
GASKET
DEFLECTOR
QTY
12
1
1
SPARES
24
5
10
1
07220-07300 HANDLE ASSEMBLY 1 -
2
3
4
07220-01600
07220-00304
07003-00058
•
HANDLE
'PACKING PLUG
' '0' RING
1
1
1
-
1
10
53 07220-00400
HEAD ASSEMBLY 1 -
5 07003-00006
' ANTI - EXTRUSION RING 1 5
54
55
56
07220-00403
07220-01500
07220-00414
• HEAD PISTON
' HEAD EXTENSION ASSEMBLY
' RETURN CYLINDER
1
1
1
-
-
-
6 07220-00306
' WASHER 2 10
7 07005-00015
WASHER 1 -
8
9
10
07220-00303
07003-00003
07004-00002
• POWER CYLINDER
• SEAL
• RETAINING RING
1
1
2
-
10
5
57 07004-00004
' RETAINING RING 1 -
58 07220-00416
' RETURN PISTON 1 -
59 07220-00417
• SPRING
1
5
11 07003-00064 • '0' RING
1 10
60 07003-00012
• '0' RING 1 10
12
13
14
07003-00005
07003-00004
07003-00380
' SEAL
' '0' RING
WIPER RING
1
1
1
10
5
5
61 07220-00405 •
DEFLECTOR FITTING 1 -
62 07005-00041
DOUBLE MALE CONNECTOR 1 -
63 07220-00425
' HEAD CAP 1 -
15 07003-00378
LIP SEAL 1 5 64
65
66
07003-00068
07004-00003
07003-00117
' '0' RING
' RETAINING RING
' SEAL
1
1
1
5
10
5
16
17
18
07003-00379
07220-00430
07220-00500
LIP SEAL
HEAD CAP
VALVE ASSEMBLY
1
1
1
5
-
- 67 07003-00118
• SEAL
1
5
19
07220-00511 ' VALVE BLOCK
1 - 68
69
70
07220-01400
07220-00415
07003-00007
•
HEAD SUB - ASSEMBLY
• SPRING
• SEAL
1
1
1
-
5
10
20
07220-00507 ' VALVE STOP
1 -
21 07220-00506
' SPRING
1
2
22 07003-00017 ' '0' RING
1 5 71 07003-00008 •
ANTI - EXTRUSION RING
2
5
23 07220-00509 •
SWIVEL BOLT 1 - 72 07003-00115
' SEAL 2 10
24 07003-00105 • '0' RING
2 5 73 07003-00116
' SEAL
1
5
25 07220-00508
• SWIVEL 1 -
74 07220-00424 ' WASHER 1 15
26
27
28
07220-00503
07003-00147
07220-00512
• VALVE SHAFT
' '0' RING
'GASKET
1
1
1
-
10
5
75 07001-00089 ' SCREW
1 -
76
77
78
07220-00409
07220-00407
07220-00411
• SHIM
• THRUST WASHER
• BALL SEAT
1
1
1
10
5
-
29
07220-00504 ' VALVE PISTON
1 -
30
31
32
07220-00505
07003-00020
07220-01100
' VALVE CYLINDER CAP
SEAL
BUFFER ASSEMBLY
1
1
1
-
5
1
79 07003-00011
• SEAL
1
5
80 07003-00099
' SEAL 2 10
81 07001-00008 ' SCREW
2 10
33 07004-00035
RETAINING RING 1 - 82
83
84
07007-00043
07220-00429
07220-00428
' BALL
• SPRING GUIDE
• SPRING
1
1
1
5
2
5
34
35
36
07220-00220
07220-00222
07004-00001
HANDLE BASE
BASE COVER
RETAINING RING
1
1
1
-
-
- 85 07220-00420 •
PRESSURE REGULATING SCREW 1 5
37 07003-00002
'0' RING 1 10
86
87
88
89
90
07220-00800
07220-00801
07003-00022
07220-00803
07220-00227
TRIGGER ASSEMBLY
' TRIGGER
• '0' RING
' TRIGGER SLEEVE
GASKET
1
1
1
1
1
-
-
10
-
5
38 07004-00034
RETAINING RING 1 -
39 07002-00017
NUT 1 5
40
41
42
07220-01300
07220-00208
07220-00202
AIR PISTON SUB - ASSEMBLY
GASKET
SLIDE VALVE
1
1
1
-
5
- 91 07001-00109
SCREW 2 10
43 07220-00204
SPRING
1 1 92 07220-00225
COVER PLATE 1 1
44
45
46
07001-00002
07220-00206
07220-00205
SCREW
VALVE SEAT
GASKET
4
1
1
12
-
5
93 07220-00226
SILENCER 1 1
94
07220-00216 LABEL 1 -
95 07003-00001
0' RING 1 10
47 07220-01200 PISTON ASSEMBLY 1 - 96
07220-00217 TRANSFER 1 -
48 07003-00018
SEAL
1
5
49 07003-00019
ANTI - EXTRUSION RING
2
5
Pil Avder
19
19
Parts List for 07220-00200
50 07001-00001 SCREW 12 24
51 07220-00201 GASKET 1 5
52 07220-00215 DEFLECTOR 1 10
53 07220-00400 HEAD ASSEMBLY 1 -
54 07220-00403 • HEAD PISTON 1 -
55 07220-01500 • HEAD EXTENSION ASSEMBLY 1 -
56 07220-00414 • RETURN CYLINDER 1 -
57 07004-00004 • RETAINING RING 1 -
58 07220-00416 • RETURN PISTON 1 -
59 07220-00417 • SPRING 1 5
60 07003-00012 • 'O' RING 1 10
61 07220-00405 • DEFLECTOR FITTING 1 -
62 07005-00041 DOUBLE MALE CONNECTOR 1 -
63 07220-00425 • HEAD CAP 1 -
64 07003-00068 • 'O' RING 1 5
65 07004-00003 • RETAINING RING 1 10
66 07003-00117 • SEAL 1 5
67 07003-00118 • SEAL 1 5
68 07220-01400 • HEAD SUB - ASSEMBLY 1 -
69 07220-00415 • SPRING 1 5
70 07003-00007 • SEAL 1 10
71 07003-00008 • ANTI - EXTRUSION RING 2 5
72 07003-00115 • SEAL 2 10
73 07003-00116 • SEAL 1 5
74 07220-00424 • WASHER 1 15
75 07001-00089 • SCREW 1 -
76 07220-00409 • SHIM 1 10
77 07220-00407 • THRUST WASHER 1 5
78 07220-00411 • BALL SEAT 1 -
79 07003-00011 • SEAL 1 5
80 07003-00099 • SEAL 2 10
81 07001-00008 • SCREW 2 10
82 07007-00043 •
BALL 15
83 07220-00429 • SPRING GUIDE 1 2
84 07220-00428 • SPRING 1 5
85 07220-00420 • PRESSURE REGULATING SCREW 1 5
86 07220-00800 TRIGGER ASSEMBLY 1 -
87 07220-00801 • TRIGGER 1 -
88 07003-00022 • 'O' RING 1 10
89 07220-00803 • TRIGGER SLEEVE 1 -
90 07220-00227 GASKET 1 5
91 07001-00109 SCREW 2 10
92 07220-00225 COVER PLATE 1 1
93 07220-00226 SILENCER 1 1
94 07220-00216 LABEL 1 -
95 07003-00001 'O' RING 1 10
96 07220-00217 TRANSFER 1 -
1 07220-07300 HANDLE ASSEMBLY 1 -
2 07220-01600 • HANDLE 1 -
3 07220-00304 • PACKING PLUG 1 1
4 07003-00058 • 'O' RING 1 10
5 07003-00006 • ANTI - EXTRUSION RING 1 5
6 07220-00306 • WASHER 2 10
7 07005-00015 WASHER 1 -
8 07220-00303 • POWER CYLINDER 1 -
9 07003-00003 • SEAL 1 10
10 07004-00002 • RETAINING RING 2 5
11 07003-00064 • 'O' RING 1 10
12 07003-00005 • SEAL 1 10
13 07003-00004 • 'O' RING 1 5
14 07003-00380 WIPER RING 1 5
15 07003-00378 LIP SEAL 1 5
16 07003-00379 LIP SEAL 1 5
17 07220-00430 HEAD CAP 1 -
18 07220-00500 VALVE ASSEMBLY 1 -
19 07220-00511 •
VALVE BLOCK 1-
20 07220-00507 • VALVE STOP 1 -
21 07220-00506 • SPRING 1 2
22 07003-00017 • 'O' RING 1 5
23 07220-00509 • SWIVEL BOLT 1 -
24 07003-00105 • 'O' RING 2 5
25 07220-00508 • SWIVEL 1 -
26 07220-00503 • VALVE SHAFT 1 -
27 07003-00147 • 'O' RING 1 10
28 07220-00512 • GASKET 1 5
29 07220-00504 • VALVE PISTON 1 -
30 07220-00505 • VALVE CYLINDER CAP 1 -
31 07003-00020 SEAL 1 5
32 07220-01100 BUFFER ASSEMBLY 1 1
33 07004-00035 RETAINING RING 1 -
34 07220-00220 HANDLE BASE 1 -
35 07220-00222 BASE COVER 1 -
36 07004-00001 RETAINING RING 1 -
37 07003-00002 'O' RING 1 10
38 07004-00034 RETAINING RING 1 -
39 07002-00017
NUT 15
40 07220-01300 AIR PISTON SUB - ASSEMBLY 1 -
41 07220-00208 GASKET 1 5
42 07220-00202 SLIDE VALVE 1 -
43 07220-00204 SPRING 1 1
44 07001-00002 SCREW 4 12
45 07220-00206 VALVE SEAT 1 -
46 07220-00205 GASKET 1 5
47 07220-01200 PISTON ASSEMBLY 1 -
48 07003-00018 SEAL 1 5
49 07003-00019 ANTI - EXTRUSION RING 2 5
ITEM PART Nº DESCRIPTION QTY
SPARES ITEM PART Nº DESCRIPTION QTY SPARES
07220-00200 PARTS LIST

Priming
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full
stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger.
Oil Details
The recommended oil for priming is Hyspin® VG32 available in 0.51(part number 07992-00002) or one gallon containers (part number
07992-00006). Please see safety data below.
Hyspin ®
VG32 Oil Safety Data
First Aid
SKIN:
Wash thoroughly with soap and water as soon as possible. Casual contact requires no immediate attention. Short term contact
requires no immediate attention.
INGESTION:
Seek medical attention immediately. DO NOT induce vomiting.
EYES:
Irrigate immediately with water for several minutes. Although NOT a primary irritant, minor irritation may occur following contact.
Fire
Suitable extinguishing media: CO 2 , dry powder, foam or water fog. DO NOT use water jets.
Environment
WASTE DISPOSAL: Through authorised contractor to a licensed site. May be incinerated. Used product may be sent for reclamation.
SPILLAGE: Prevent entry into drains, sewers and water courses. Soak up with absorbent material.
Handling
Wear eye protection, impervious gloves (e.g. of PVC) and a plastic apron. Use in well ventilated area.
Storage
No special precautions.
Priming Procedure
IMPORTANT
DO NOT OPERATE THE TRIGGER WHILE THE BLEED SCREW IS REMOVED.
All operations should be carried out on a clean bench, with clean hands in a clean area.
Ensure that the priming pump is free from foreign matter and that the oil is perfectly clean and free from air bubbles.
Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result.
Thoroughly clean the exterior of the placing tool.
Stand the tool in an upright position on the bench and connect to air supply.
Depress and hold Trigger
87 and, while Air Piston Sub-assembly 40 is in the bottom position, disconnect the air supply from the
tool.
Push Head Piston 54 to rear position.
• Remove lower front side Screw 81 and Seal 80.
• Attach priming pump part number 07900-00073 filled with priming oil.
• Remove upper rear Screw 81 and Seal 80 on the opposite side of the head.
• Using the priming pump, pump oil through until non-aerated oil issues freely.
• Replace upper rear side Screw 81 and Seal 80.
Remove front Screw 75 and Washer 74 on top of front head casting. Continue to pump oil until non-aerated oil issues freely.
Replace Screw 75
and Washer 74.
Attach tool to air supply. Head piston will immediately return to the forward position forcing excess oil and air back into the
priming pump.
Remove priming pump and replace Screw
81 and Seal 80.
Item numbers in bold
refer to General Assembly drawings and Parts List (pages 18-19).
20
Avdel®
20
Priming
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full
stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger.
IMPORTANT
DO NOT OPERATE THE TRIGGER WHILE THE BLEED SCREW IS REMOVED.
All operations should be carried out on a clean bench, with clean hands in a clean area.
Ensure that the priming pump is free from foreign matter and that the oil is perfectly clean and free from air bubbles.
Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result.
•Thoroughly clean the exterior of the placing tool.
•Stand the tool in an upright position on the bench and connect to air supply.
•Depress and hold Trigger 87 and, while Air Piston Sub-assembly 40 is in the bottom position, disconnect the air supply from the
tool.
•Push Head Piston 54 to rear position.
•Remove lower front side Screw 81 and Seal 80.
•Attach priming pump part number 07900-00073 filled with priming oil.
•Remove upper rear Screw 81 and Seal 80 on the opposite side of the head.
•Using the priming pump, pump oil through until non-aerated oil issues freely.
•Replace upper rear side Screw 81 and Seal 80.
•Remove front Screw 75 and Washer 74 on top of front head casting. Continue to pump oil until non-aerated oil issues freely.
•Replace Screw 75 and Washer 74.
•Attach tool to air supply. Head piston will immediately return to the forward position forcing excess oil and air back into the
priming pump.
•Remove priming pump and replace Screw 81 and Seal 80.
Item numbers in bold refer to General Assembly drawings and Parts List (pages 18-19).
The recommended oil for priming is Hyspin®VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number
07992-00006). Please see safety data below.
First Aid
SKIN:
Wash thoroughly with soap and water as soon as possible. Casual contact requires no immediate attention. Short term contact
requires no immediate attention.
INGESTION:
Seek medical attention immediately. DO NOT induce vomiting.
EYES:
Irrigate immediately with water for several minutes. Although NOT a primary irritant, minor irritation may occur following contact.
Fire
Suitable extinguishing media: CO2, dry powder, foam or water fog. DO NOT use water jets.
Environment
WASTE DISPOSAL: Through authorised contractor to a licensed site. May be incinerated. Used product may be sent for reclamation.
SPILLAGE: Prevent entry into drains, sewers and water courses. Soak up with absorbent material.
Handling
Wear eye protection, impervious gloves (e.g. of PVC) and a plastic apron. Use in well ventilated area.
Storage
No special precautions.
Oil Details
Hyspin®VG32 Oil Safety Data
Priming Procedure