Avdel 7385 User manual

I n s t r u c t i o n M a n u a l
P n e u m a t i c P o w e r T o o l
Pass onto user to read and keep for reference
07385
07385

S P E C I F I C A T I O N S F O R 0 7 3 8 5 T O O L
AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which
may be introduced after publication. For the latest information always consult Avdel.
AIR PRESSURE Minimum - Maximum 5 - 8 bar 70 - 120 lbf/in2
FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in22.3 litres .08 ft3
STROKE Minimum 15.9 mm .625 in
PULL FORCE @ 4.8 bar / 70 lbf/in25.5 kN 1225 lbf
CYCLE TIME Approximately 1 second
NOISE LEVEL 78.5 dB(A)
WEIGHT Without nose equipment 2.11 kg 4.65 lb
VIBRATION Less than 2.5 m/s28 ft/s2
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CO N T E N T S
1
S A F E T Y
I N T E N T O F U S E
P U T T I N G I N T O S E R V I C E
N O S E A S S E M B L I E S
S E R V I C I N G
F A U L T D I A G N O S I S
General 2
Specific to 07385 Tool 3
General 4
Tool Dimensions / Selection 4-5
Air Supply 6
Operating Procedure 6
Accessories 7
Fitting/Servicing/Components 8-9
Regular Servicing - Service Kit 10-11
Maintenance 11-13
General Assembly & Parts List 14-15
Fault Diagnosis Table 17

SA F E T Y
2
This instruction manual must be read with particular attention to the following safety rules,
by any person installing, operating, or servicing this tool.
DO NOT USE OUTSIDE THE DESIGN INTENT.
DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED AND SUPPLIED BY AVDEL.
ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,
NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR
REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE
PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT
ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY
TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE
UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE
THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.
CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.
THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH
RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT
WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION
OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.
THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE
EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.
ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE
ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.
DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).
ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE
TOOL/MACHINE.
ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT
HOSES ARE ALWAYS IN GOOD CONDITION.

3
In addition to the general safety rules opposite, the following specific safety points must also
be observed:
THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN2.
DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.
CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO
CREATE A HAZARD.
07385 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM
CATCHER BEFORE OPERATING.
WHEN FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE VERTICAL NOSE
DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED UNTIL THE
APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S) WORKING IN
THE VICINITY.
WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY
THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,
SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE
ARE SHARP EDGES OR CORNERS ON THE APPLICATION.
TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,
CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY
AND CLEAN FOR BEST POSSIBLE GRIP.
WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE
TRIGGER/LEVER TO AVOID INADVERTENT START UP.

4
IN T E N T O F U S E
The hydro-pneumatic 07385 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line
assembly in a wide variety of applications throughout all industries.
The 07385 fitted with a stem catcher is the standard tool,a pintail deflector is also suppied but not fitted. Use the selection chart opposite
to select a complete 07385 tool which will include the correct nose assembly for a selected fastener. ‘A’ and ‘B’ dimensions will help
you assess the accessibility of your application.
It is also possible to order the base tool only (part number 07385-00200).
It is essential that a nose assembly be fitted prior to operating the tool. For details of Nose Assemblies see page 8 and 9.
Dimensions shown in bold are millimetres. Other dimensions are in inches.
4.03
103
4.13
105
2.82
72 3.72
95
4.91
125
.83
22
3.5
89
B
A
07385
4.25
108

5
Minimum Pressure required 5.1 BAR / 75 lbf/in25.4 BAR / 80 lbf/in26.1 BAR / 90 lbf/in2
* These nose assemblies are forward stem release nose assemblies.
07385 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART NºA (mm)
NAME & HEAD B (mm) A (in)
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Steel
Steel
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Steel ■
Steel
Al.Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Steel ▲
Steel
Al. Alloy L/flange
St.Steel & Titanium
Al. Alloy
Al. Alloy Oversize
St.Steel & Titanium ▲
Al. Alloy
Al. Alloy Oversize
Al. Alloy
Al. Alloy Oversize
Al.Alloy & Steel ▲
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy
Al. Alloy ●
Al. Alloy ●
Al. Alloy ●
Al. Alloy ●
Al. Alloy ●
Al. Alloy ●
Al. Alloy
Stainless Steel
Stainless Steel
Stainless Steel ■
Stainless Steel ■
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
AVEX
Snap head
& 120°csk
head except
07385-00019
large flange
only.
AVDEL
Snap head
& 100°csk
& 120°csk
MONOBOLT
Protuding head
& 100°csk
BULBEX
AVSEAL
TLR
AVINOX
BE11 & BE61
T-LOK
Snaphead
AVIBULB
Low Profile
1/8
"
3 mm
5/32
"
3/16
"
1/8
"
5/32
"
3/16
"
3/16
"
5/32
"
3/16
"
4mm
5mm
6mm
6.5mm
7mm
3/16
"
1/8
"
5/32
"
4.3mm
3/16
"
1/8
"
5/32
"
07385-00001
07385-00037
07385-00002
07385-00003
07385-00008
07385-00038
07385-00006
07385-00008
07385-00038
07385-00009
07385-00010
07385-00015
07385-00039
07385-00015
07385-00039
07385-00016
07385-00017
07385-00018
07385-00040
07385-00019
07385-00021
07385-00024
07385-00026
07385-00029
07385-00030
07385-00031
07385-00034
07385-00035
07385-00011
07385-00008
07385-00038
07385-00009
07385-00015
07385-00039
07385-00016
07385-00064
07385-00074
07385-00065
07385-00075
07385-00066
07385-00076
07385-00062
07385-00072
07385-00067
07385-00077
07385-00058
07385-00008
07385-00038
07340-00015
07385-00039
07385-00015
07385-00014
07385-00015
07385-00014
07385-00008
07385-00015
07381-03000
*07381-04500
07381-03100
07381-03200
07381-03400
*07381-04600
07381-03300
07381-03400
*07381-04600
07381-03500
07381-03600
07490-02300
*07381-04700
07490-02300
*07381-04700
07490-02400
07490-04300
07490-04900
*07381-04800
07490-05000
07381-03700
07381-03800
07344-02900
07344-02400
07344-02600
07344-03000
07344-02700
07344-03100
07498-04500
07381-03400
*07381-04600
07381-03500
07490-02300
*07381-04700
07490-02400
07381-04900
07381-05000
07640-02100
07640-03100
07640-02200
07640-03200
07340-08300
07498-09100
07640-02400
07640-03400
07498-01600
07381-03400
*07381-04600
07490-02300
*07381-04700
07490-02300
07241-07300
07490-02300
07241-07300
07381-03400
07490-02300
12.7
12.7
9.5
12.7
12.7
12.7
12.7
12.7
12.7
9.5
12.7
12.7
12.7
12.7
12.7
9.5
12.7
12.7
12.7
19.0
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
9.5
12.7
12.7
9.5
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
9.5
12.7
9.5
12.7
12.7
Standard
Standard
Extended
Head Forming
Standard
Standard
Standard
Standard
Standard
Extended
Head Forming
Standard
Standard
Standard
Standard
Extended
Head Forming
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Extended
Standard
Standard
Extended
Standard
Extended
Standard
Extended
Standard
Extended
Standard
Extended
Standard
Extended
Standard
Standard
Standard
Standard
Standard
Standard
Extended
Standard
Extended
Standard
Standard
3.3
3.3
12.9
3.3
3.3
3.3
3.3
3.3
3.3
11.4
3.3
3.3
3.3
3.3
3.3
10.0
4.1
3.3
3.3
4.1
3.3
2.5
2.5
3.3
2.5
2.5
2.5
2.5
4.1
3.3
3.3
11.4
3.3
3.3
10.0
4.5
6.7
4.5
6.7
5.3
7.2
5.3
7.2
5.3
7.2
4.1
3.3
3.3
3.3
3.3
3.3
10.0
3.3
10.0
3.3
3.3
.500
.500
.375
.500
.500
.500
.500
.500
.500
.375
.500
.500
.500
.500
.500
.375
.500
.500
.500
.750
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.375
.500
.500
.375
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.375
.500
.375
.500
.500
.130
.130
.510
.130
.130
.130
.130
.130
.130
.450
.130
.130
.130
.130
.130
.395
.160
.130
.130
.162
.130
.100
.100
.130
.100
.100
.100
.100
.160
.130
.130
.450
.130
.130
.395
.177
.264
.177
.264
.208
.283
.208
.283
.208
.283
.160
.130
.130
.130
.130
.130
.395
.130
.395
.130
.130
B (in)
NOSE TIP TYPE

6
PU T T I N G I N T O S E R V I C E
O P E R A T I N G P R O C E D U R E
OPTION 1
Ensure that the correct nose equipment is fitted.
Connect the tool to the air supply.
Insert the fastener body squarely into the prepared hole of the
application.
Apply the tool to the protruding rivet stem.
Fully operate the trigger. The tool cycle will ensure the rivet is
placed.
OPTION 2
Ensure that the correct nose equipment is fitted.
Connect the tool to the air supply.
Insert the fastener stem into the nose of the tool.
Insert the tool with the fastener squarely into the prepared
hole of the application.
Fully operate the trigger. The tool cycle will ensure the rivet is
placed.
A I R S U P P L Y
All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and
automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure
maximum tool life and minimum tool maintenance.
Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system
or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where
operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or
1
/
4
inch.
Read servicing daily details page 10.
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738
8
6
4
2
0
10
12
14
16
TAKE OFF POINT
FROM MAIN SUPPLY
STOP COCK
(USED DURING MAINTENANCE
OF FILTER/REGULATOR
OR LUBRICATION UNITS)
MAIN SUPPLY
DRAIN POINT
PRESSURE REGULATOR
AND FILTER
(DRAIN DAILY)
LUBRICATOR
3
M
E
T
R
E
S
M
A
X
I
M
U
M

Hose Connector
part nº 07005-00276
7
Two different accessories are available to make the connection to your air supply:
A C C E S S O R I E S
1/4” BSP
TO FIT 6.4 mm (1/4”) BORE PIPE
L = 137 cm
Hose Assembly
part nº 07008-000324

There are two types of nose assemblies for the 07385 tool, standard nose assemblies and forward stem release nose assemblies. If you
have purchased a complete tool, it will already be fitted with the correct nose assembly for your fastener.
It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number
or the details of the fastener to be placed, you will be able to order a new complete nose assembly using the selection table page 5.
FITTING INSTRUCTIONS
I M P O R T A N T
The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.
Lightly coat the jaws with Moly lithium grease.
Drop jaws 4into jaw housing 3.
Insert jaw spreader 5into jaw housing 3(locating in the ‘V’ shape formed by the jaws).
Locate buffer 6on jaw spreader 5.
Locate spring 7onto jaw spreader 5.
Fit locking ring 8onto the jaw spreader housing assembly of the tool as well as stop 9on forward stem release nose assembly.
Holding tool pointing down, screw on the assembled jaw housing or onto the jaw spreader housing assembly and tighten with
spanner.
Place nose casing 2over jaw housing 3and screw onto tool, tightening with spanner.
Screw nose tip 1into nose casing 2.
Item 9 only exists on Forward Stem Release Nose Assemblies (see capability table page 5)
8
NO S E A S S E M B L I E S
SERVICING INSTRUCTIONS
Nose assemblies should serviced at weekly intervals.
Remove the complete nose assembly using the reverse procedure to the ‘Fitting instructions’.
Any worn or damaged part should be replaced by a new part.
Particularly check wear on jaws.
Ensure that the tube of jaw spreader assembly 5(where fitted) is not distorted.
Check spring 7is not distorted.
Assemble according to fitting instructions.
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6 789

9
NOSE ASSEMBLY COMPONENTS
This table lists all nose assemblies. Each nose assembly represents a unique assembly of components which can be ordered individually.
Component numbers refer to the illustration on the opposite page. We recommend some stock as items will need regular replacement.
Read the Nose Assemblies servicing instructions opposite carefully. Forward Stem Release nose assemblies, except nose assembly
07381-04800, also include a pin stop part number 07381-04502 (see illustration opposite). To identify which nose assemblies are
forward stem release refer to the compatibility table page 5.
NOSE ASSY 1 2 3 45678
07241-07300 07241-07101 07340-02804 07340-00304 07340-00213 07340-01501 07340-01503 07340-01502 07340-00327
07340-08300 07340-08301 07340-00306 07340-00304 07490-04602 07498-03002 07498-03003 07100-04003 07340-00327
07344-02400 07344-02401 07344-02001 07340-00304 07340-00213 07340-01501 07340-01503 07340-01502 07340-00327
07344-02600 07140-02105 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-01502 07340-00327
07344-02700 07140-02106 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-01502 07340-00327
07344-02900 07344-02901 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-01502 07340-00327
07344-03000 07344-03001 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-01502 07340-00327
07344-03100 07344-03101 07344-02001 07340-00304 07498-04401 07344-02002 07340-01503 07340-01502 07340-00327
07381-03000 07340-06000 07340-00306 07340-00304 07340-00213 07381-01700 07340-01304 07340-01303 07340-00327
07381-03100 07340-02805 07340-02804 07340-00304 07340-00213 07381-01700 07340-01304 07340-01303 07340-00327
07381-03200 07340-06400 07340-00306 07340-00304 07340-00213 07381-01700 07340-01304 07340-01303 07340-00327
07381-03300 07340-06300 07340-00306 07340-00304 07340-00222 07381-01900 07340-01304 07340-01303 07340-00327
07381-03400 07340-06100 07340-00306 07340-00304 07340-00213 07381-01800 07340-01304 07340-01303 07340-00327
07381-03500 07340-02806 07340-02804 07340-00304 07340-00213 07381-01800 07340-01304 07340-01303 07340-00327
07381-03600 07340-06500 07340-00306 07340-00304 07340-00213 07381-01800 07340-01304 07340-01303 07340-00327
07381-03700 07344-02101 07344-02001 07340-00304 07340-00213 07381-02000 07340-01304 07340-01303 07340-00327
07381-03800 07140-02104 07344-02001 07340-00304 07340-00229 07381-02000 07340-01304 07340-01303 07340-00327
07381-04500 07381-04501 07340-00306 07340-00304 07340-00213 07340-01501 07340-01503 07340-01502 07340-00327
07381-04600 07381-04601 07340-00306 07340-00304 07340-00213 07340-01501 07340-01503 07340-01502 07340-00327
07381-04700 07381-04701 07340-00306 07340-00304 07340-00213 07340-01501 07340-01503 07340-01502 07340-00327
07381-04800 07490-04401 07340-00306 07340-00304 07340-07502 07381-04801 07498-03003 07100-04003 07340-00327
07381-04900 07340-07601 07340-00306 07340-00304 07340-00213 07381-02000 07340-01304 07340-01303 07340-00327
07490-02300 07340-06200 07340-00306 07340-00304 07340-00213 07340-01501 07340-01503 07340-01502 07340-00327
07490-02400 07340-02807 07340-02804 07340-00304 07340-00213 07340-01501 07340-01503 07340-01502 07340-00327
07490-04300 07340-06600 07340-00306 07340-00304 07340-00213 07340-01501 07340-01503 07340-01502 07340-00327
07490-04900 07490-04400 07340-00306 07340-00304 07340-07502 07340-07503 07340-01503 07340-01502 07340-00327
07490-05000 07340-04800 07340-00306 07304-00304 07340-00213 07340-01501 07340-01503 07340-01502 07340-00327
07498-01600 07605-00220 07340-00306 07498-04503 07498-04501 07498-04502 07498-03003 07100-04003 07340-00327
07498-04500 07498-03001 07340-00306 07498-04503 07498-04501 07498-04502 07498-03003 07100-04003 07340-00327
07498-09100 07498-09101 07340-00306 07340-00304 07490-04602 07498-03002 07498-03003 07100-04003 07340-00327
07640-02100 07340-07701 07340-00306 07340-00304 07100-08203 07241-03702 07241-02001 07498-04301 07340-00327
07640-02200 07340-07801 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301 07340-00327
07640-02400 07340-07901 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301 07340-00327
07640-03100 07498-08501 07340-00306 07340-00304 07100-08203 07241-03702 07241-02001 07498-04301 07340-00327
07640-03200 07498-08601 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301 07340-00327
07640-03400 07498-08701 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301 07340-00327
07385 NOSE ASSEMBLY COMPONENTS

Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is
sooner.
I M P O R T A N T
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The
operator should not be involved in maintenance or repair of the tool unless properly trained.
D A I L Y
Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the
tool if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air
supply and the tool lubricated every two to three hours.
Check for air leaks. If damaged, hoses and couplings should be replaced by new items.
If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air
hose to the tool. If there is a filter, drain it.
Check that the nose equipment is correct.
Check the stroke of the tool meets the minimum specification (inside front page). It is the difference in the measurement between
the front face of the jaw spreader housing assembly and the front face of the handle top bore before the trigger is operated and
once it is fully pressed.
W E E K L Y
Dismantle and clean the nose assembly with special attention to the jaws. Lubricate with Moly lithium grease before assembling.
Check for air leaks in the air supply hose and fittings.
Grease can be ordered as a single item, the part number is shown in the service kit opposite.
10
SE R V I C I N G T H E T O O L
FIRST AID
SKIN: As the grease is completely water resistant it is best
removed with an approved emulsifying skin cleaner.
INGESTION: Make the individual drink 30ml Milk of
Magnesia, preferably in a cup of milk.
EYES: Irritant but not harmful. Irrigate with water and
seek medical attention.
ENVIRONMENT
Scrape up for burning or disposal on approved site.
M O L Y L I T H I U M G R E A S E E P 3 7 5 3 S A F E T Y D A T A
FIRE
FLASH POINT: Above 220°C.
Not classified as flammable.
Suitable extinguishing media: CO2, Halon or water spray
if applied by an experienced operator.
HANDLING
Use barrier cream or oil resistant gloves
STORAGE
Away from heat and oxidising agent.
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11
For all servicing we recommend the use of the service kit below (part number 07900-03810) supplied in its own plastic case.
M A I N T E N A N C E
Every 500000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or
recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.
I M P O R T A N T
Safety Instructions appear on pages 2 & 3.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Item numbers in bold refer to the general assembly and parts list page 14 and 15.
Prior to dismantling the tool it is necessary to remove the nose assembly. For simple removal instructions see the nose assemblies section, pages
8 to 9.
For total tool servicing we advise that you proceed with dismantling of sub-assemblies in the order shown overleaf.
ITEM PART Nº DESCRIPTION Nº OFF
07900-00238
7
/ 16 " -
3
/ 8 " SPANNER 1
07900-00225 5mm ALLEN KEY 1
07900-00351 3mm ALLEN KEY 1
07900-00400
11
/ 16 " SPANNER 1
07992-00020 80gTIN MOLY LITHIUM GREASE EP3753 1
07900-00371 LOCTITE SUPERFAST SCREWLOCK 222 (10 ML BOTTLE) 1
07900-00422
7
/ 16 " RING SPANNER 1
07900-00423
7
/ 16 " SPANNER 1
SERVICE KIT

12
* refers to items included in the Avdel service kit. For complete list see page 11.
STEM CATCHER UNIT /PIN TAIL DEFLECTOR
Rotate stem catcher outer 32 to expose nut 31.
Unscrew nut 31 and remove the stem catcher comprising stem catcher body 1, stem catcher outer 32, stem catcher end cap 2and
clamp washer 3, or, if pin tail deflector is fitted, unscrew end cap 34 and remove pin tail deflector 33.
Assemble in reverse order to dismantling.
HANDLE AND TRIGGER VALVE ASSEMBLY
Using an Allen key*, remove screws 18.
Remove handle 11.
Remove the trigger valve by unscrewing adjuster 14 and lifting out button 16.
Withdraw valve plunger 12, spring 17, valve plunger washer 15 and plunger seal 13.The design of the valve is such that a minimum
of service is required during the tool life. Servicing should only be carried out if absolutely necessary.
If so, unscrew retaining screw 6, then withdraw spring 7, ‘O’ ring 5and ball 8.
Assemble in reverse order to dismantling paying attention to the following:
Lubricate bores in trigger valve with Moly Lithium grease EP 3753.
Replace retaining screw 6using a low strength anaerobic adhesive (e.g. Permabond A121 or A137). The adhesive should be spread
under the head of retaining screw 6for an approximate length of 3.2 mm (0.125 in) along the screw thread.
Before refitting handle 11 to cylinder set 23 inspect handle for cracks. If cracks are apparent renew handle. Lightly coat the mating
surface of the cylinder set with sealing compound. Fit the handle and allow the sealing compound time to set.
I M P O R T A N T
Check the tool against daily and weekly servicing.
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13
* refers to items included in the Avdel service kit. For complete list see page 11.
CYLINDER
Unscrew screws 29 using an Allen key*.
Remove clamp plate 35 and conical spring 28.
Using a box spanner* and 5/8 x 9/16 A/F spanner*, remove nut 27.
Draw out spindle assembly 20 from the front of the tool.
Separate and remove piston 22, distributor seals 25, shims 21 and buffers (front and rear) 24 by depressing piston spacer 26.
Remove spacer 26.
Assemble in reverse order to dismantling.
Screws 18 and 29 must be tightened to a torque of 20 lb/ft and 60 lb/ft respectively.
SILENCER
Remove silencer 10 from handle 11 using a suitable spanner.
Blow through with airline or replace if necessary.
Assemble in reverse order to dismantling.
I M P O R T A N T
Check the tool against daily and weekly servicing.
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14
GENERAL ASSEMBLY OF BASE TOOL 07385-00200
19
18
16
15
17
14 13 12
519
6
4
3
323129
30
2827
212621252423
22
21
2120
1
34
35
33
2
7
8
9
11
10

15
01 07640-00241 STEM CATCHER BODY 1-
02 07340-00335 STEM CATCHER END CAP 1-
03 07381-00205 CLAMP WASHER 1-
04 07381-01301 HANDLE GASKET 1-
05 07003-00042 'O' RING 1 1
06 07150-00704 RETAINING SCREW 1-
07 07150-00706 SPRING 1 1
08 07007-00457
BALL
11
09 07005-00041 CONNECTOR 1 -
10 07007-00329 SILENCER 1 1
11 07385-01300 HANDLE 1 -
12 07150-00703 VALVE PLUNGER 1-
13 07150-00708 SEAL 1 1
14 07150-00711 ADJUSTER 1 -
15 07150-00712 WASHER 1 -
16 07150-00710 BUTTON 1 -
17 07150-00707 SPRING 1 1
18 07001-00350 SCREW 6 6
19 07003-00032 'O' RING 3 3
20 07381-02300 SPINDLE ASSEMBLY 1-
21 07381-00408 SHIM 4 4
22 07381-00412 PISTON 3 -
23 07385-09000 CYLINDER SET 1 -
24 07381-00413 BUFFER ( FRONT & CENTRE ) 22
25 07003-00151 SEAL 3 3
26 07381-00407 SPACER 3 -
27 07002-00092 NUT 1 1
28 07385-00402 SPRING 1 -
29 07381-00416 SCREW 3 -
30 07002-00093 WASHER 3 -
31 07002-00097 LOCK NUT 1 -
32 07640-00239 STEM CATCHER OUTER 1-
33 07340-00342 PIN TAIL DEFLECTOR 11
34 07381-00204 END CAP 1 -
35 07385-00403 CLAMP PLATE (INTEGRAL WITH ITEM 23) 1
REF ONLY
ITEM PART Nº DESCRIPTION QTY SPARES ITEM PART Nº DESCRIPTION QTY SPARES
07385-00200 PARTS LIST

16
F A U L T D I A G N O S I S T A B L E
FA U L T D I A G N O S I S
SYMPTOM POSSIBLE CAUSE REMEDY
Several pulls ➝Low air pressure. ➝Increase air pressure.
required to set rivet ➝Lack of lubrication. ➝Lubricate tool at air inlet point.
➝Worn or broken jaws. ➝New jaws.
Jaws will not grip ➝Worn or dirty jaws. ➝Clean or renew as necessary.
rivet stem ➝Jaw housing loose. ➝Tighten against nylon locking ring.
➝Weak or broken nose assembly spring. ➝Replace spring.
➝Incorrect nose equipment fitted. ➝Replace as necessary.
➝Bent jaw spreader assembly tube preventing it from ➝Replace jaw spreader assembly.
moving forward into jaw housing.
Jaws will not release ➝ Dirty jaws or jaw housing. ➝Clean.
spent rivet stem. ➝Jaw housing, nose tip or nose casing not properly seated. ➝Tighten nose assembly.
➝Weak or broken spring around jaw spreader assembly. ➝New spring.
Spent rivet stem ➝Incorrect jaw spreader fitted. ➝Replace by correct part.
is jamming in tool. ➝Bent or dirty jaw spreader assembly tube. ➝Renew or clean as applicable.
➝Collector bottle too full. ➝Empty and ensure bottle never exceeds half full.
Slow tool operation ➝Low air pressure. ➝Increase air pressure.
➝Lack of lubrication. ➝Lubricate tool at air inlet port.
Air leaks ➝Constant air leak from vent holes. ➝Replace distributor seal 25.
➝Air leaks between cylinders on cylinder set 23.➝Tighten screws 29.
➝Air leaks between handle 11 and cylinder set 23.➝Damaged gasket 4or screws 18 loose.
Retighten screws or replace gasket as necessary.
➝Air leaking constantly from silencer. ➝Trigger valve worn or damaged renew.

® © ™ Products mentioned and /or illustrated within this publication are subject to patent, design or copyright protection in many countries.
Engineered Fastening and Assembly Systems
Declaration of Conformity
We, Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ
declare under our sole responsibility that the product
type 07385
Serial Nº ..............................................
to which this declaration relates is in conformity with the following standards or other formative documents
EN292 part 1 and part 2
ISO 8662 part 1
ISO 3744
ISO PREN792 part 14
following the provisions of the Machine Directive 98/37/EC
This box contains a power tool which is in conformity with Machines Directive
98/37/EC. The ‘Declaration of Conformity’ is contained within.
Welwyn Garden City - date of issue A. Seewraj
Product Engineering Manager - Automation Tools

Manual No. Issue Change Note No.
07900-00360
B07/325
© Avdel UK Limited 2007
AUSTRALIA
Acument Australia Pty Ltd.
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#05-03/06 Techlink
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Acument Korea Ltd.
212-4, Suyang-Ri,
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Kyunggi-Do, Korea, 464-874
Tel: [phone]
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Email: [email protected]
SPAIN
Avdel Spain S.A.
C/ Puerto de la Morcuera, 14
Poligono Industrial Prado Overa
Ctra. de Toledo, km 7,8
28919 Leganés (Madrid)
Tel: [phone]
Fax: [phone]
Email: [email protected]
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Pacific House
2 Swiftfields
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AL7 1LY
Tel: [phone]
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North Carolina 28163
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www.avdel-global.com