Beta 019460008 User manual

Beta
INSTRUCTIONS
2.1

AIR RIVETER item 1946C 7,8 (from sn 00900-01099)
Part. No. Code Description
1 019460901 Cylinder Cap
2019460902 Rubber Bottom
3019460903 Air Cylinder Body
4019460904 O-Ring
5 019460905 Crash Washer
6 019460906 Washer
7 019460907 Air Piston
8 019460908 O-Ring
9 019460809 O-Ring (2 pcs.)
10 019460810 O-Ring
11 019460805 Crash Washer
12 019460912 O-Ring
13 019460913 Tube
14 019460914 Rod
15 019460915 Stem Nut
16 019460816 Seal
17 019460917 O-ring
18 019460918 Wear Ring
19 019460919 Stem
20 019460820 Muffler
21 019460821 Pad
22 019460822 O-Ring (4 pcs.)
23 019460823 Cage (4 pcs.)
24 019460824 Spring
25 019460825 Valve
26 019460826 Valve Cap
27 019460827 Retaining Ring
28 019460828 Valve Piston
29 019460829 Handle Body
30 019460830 O-Ring
31 019460831 Trigger Insert
32 019460832 Trigger Head
33 019460833 Trigger
34 019460834 Spring Pin
35 019460835 O-Ring
36 019460836 O-Ring
37 019460937 Nosepiece 6,4 mm
Part. No. Code Description
37-1 019460970 Nosepiece 5,6 mm
37-2 019460971 Nosepiece 4,8 mm
37-3 019460972 Nosepiece 7,8 mm
38 019460938 Frame Head
39 019460939 Jaw Housing
40 019460940 Jaw (3 pcs.)
41 019460941 Jaw Pusher
42 019460942 Jaw Housing Coupler
43 019460943 Spring
43-1 019460944 Spring Collar
44I 019460974 O-ring
45 019460946 Case Washer
46 019460947 Case Lock Nut
47 019460948 Seal
48 019460848 O-Ring
49 019460849 Oil Seal Washer
50 019460951 Hexagon Socket Screw
51 019460851 Hook
52I 019460975 Rod rear axle
52-1I 019460976 O-ring
53 019460953 Oil Cylinder Body
54I 019460977 Piston rod
55 019460955 Back-up Ring
56 019460956 Spring
57 019460957 O-Ring
58I 019460978 Frame cap nut
59 019460959 Spent Mandrel Bottle
60 019460859 O-Ring
61 019460860 Cushion
61-1 019460861 Silencer
62 019460963 Spanner
63 019460964 Spanner Gauge
64 019460965 Oil Can
65 019460865 Shoutoff Valve
67 019460967 O-Ring (5 pcs.)
68 019460868 Protection Cap

1946C 7,8
Until serial number 00900-01099

Beta
INSTALLATION SYSTEM
1
AIR COMPRESSOR
2 AIR TANK
3 AUTOMATIC CONDENSATE DRAIN
4 MAIN FILTER
5 MAIN PIPEWORK
6 SUPPLY LINE
7 CONDENSATE DRAIN
8
FILTER-REGULATOR-LUBRICATOR 1/4”
9 COUPLER 1/4”
10
COUPLING 1/4”
11 HOSE 10 mm
12
COUPLER 1/4”
13
COUPLING 1/4”

Beta INSTRUCTIONS
AIR RIVETER
item 1946C 7,8
INSTRUCTION MANUAL FOR AIR RIVETERS
Tool distributed by:
BETA UTENSILI SPA
TO BE ABSOLUTELY DELIVERED TO THE
USER
To reduce the risk of any, damage to people, before using
or repairing the tool, doing any maintenance jobs or
replacing any accessories,
READ ALL THE SECTIONS OF THE INSTRUCTION
MANUAL CAREFULLY.
SAFETY INSTRUCTIONS FOR AIR RIVETERS
It is our aim to supply air tools which allow you to work
efficiently and SAFELY.
It is however understood that YOU are the most important
‘safety device’ for any tool, as taking meticulous care is the
best way of preventing injury.
Although we cannot enumerate all types of risks here, we tried
to lay stress on some of the most significant ones.
Let us remind you that this tool must be used only by skilled
workers and that the machine must never be forced; do not
overload the tool.
RISKS DUE TO CONNECTION TO COMPRESSED AIR
Compressed air may harm people severely.
Do not direct air towards you or any other people.
The air coming out of the hoses may harm people severely;
periodically check whether the hoses and/or fittings are loose
and/or have been damaged.
Whipping hoses may cause severe damage.
Before handling the tool, close the main plant, release residual
pressure and disconnect the tool only when it is not working.
Pressure must not exceed 6.2 bar, as measured at the air inlet
while the tool is working, or the value shown on the tool plate.
RISKS OF VARIOUS KINDS
Stay at a safety distance from the rotating parts of the tool.
Do not wear any accessory round your neck, such as chains or
necklaces. Do not wear any bracelets or loose clothes.
Avoid contact of accessories and tools with your hair.
Avoid contact with any accessories in motion, while the tool is
being used or after it has been used.
Always wear work gloves to reduce the risk of cutting and
burning yourself.
RISKS DUE TO SPLINTERS AND FRAGMENTS
Warning: small splinters and fragments may also harm your
eyes and result in blindness.
Always wear eye protection while using the tool, doing any
maintenance jobs and replacing any accessories or spare
parts. This measure must also be taken by anyone who
works nearby.
RISKS RELATED TO WORKING CONDITIONS
Mind too long hoses left at the work station; stumbling and
falling is likely to result in severe injury.
High noise levels may result in permanent loss of hearing;
wear ear protection, as recommended by the employer
and/or the regulations.
Stay in a safe, well-balanced position.
Repetitive movements and awkward positions combined with
vibrations may cause your hands and arms to be harmed;
special precautions should be taken.
Do not breathe dust and waste; partially protect yourself
with a filtering mask.
Both the workers and the maintainers must be physically fit for
the size, weight and power of this tool.
This tool was not designed to be used in areas exposed to the
risk of explosion and is not so insulated as to come into contact
with power sources.
OTHER SAFETY REQUIREMENTS
This tool and its parts and accessories must not be modified
and/or tampered with.
The building material of this tool may be subject to wear.
Working with compressed air tools may result in high
vibrations; therefore, take any precautions needed.
Prevent your hands from being trapped between the tool and
any object.
FOR FURTHER INFORMATION ABOUT SAFETY REFER TO
THE FOLLOWING:
The documents, information and instructions supplied with this
tool;
The employer, trade associations and/or trade unions;
The EEC Council and/or local authorities
“Safety Requirements for Hand Held Non-Electric Tools”,
available at: European Committee for Standardization, Rue de
Stassart 36, 1050 Brussels, Belgium.
REQUIREMENTS FOR PROPER AIR CONNECTION
Feed the tool with clean air, free from water or condensate, at
a pressure of 6.0 bar, as measured at the air inlet, while the
tool is working.
An excessively high pressure results in a shorter life for the
mechanical parts and may cause people to be severely
harmed.
Connect the tool to the feeding plant, using accessories of the
same size as that shown in the enclosed drawing.
Do not fix any quick couplers directly into the air inlet.
Consult the instructions to connect the accessories properly.
Consult the specifications in this manual.

A. Preparing air riveter
Follow the steps below to install the required rivet nozzle:
– Loosen and remove the screw (part 37). To make it easier
to replace the nozzle, unscrew the nozzle holder by 2 or 3
turns (part 38). Then fit the required nozzle (part 37 ~ 37-3)
onto the nozzle holder.
– Loosen the nozzle holder (part 38) and remove it from the
cylinder body (part 53).
– Loosen the clamps holding cone (part 39) from the cone
holding head (part 42).
– Take out the clamp and the clamp opener (parts 40 and 41);
then replace them with the relevant clamp and clamp
opener.
– Then install the clamps holding cone and check adjustment,
so that it can match the caliper wrench (part 63).
– Finally, assemble the nozzle holder and lock it with the
relevant, previously loosened nut.
Fixing problems
Stop using the tool immediately if any of the following problems should occur. Any repair or replacement must be performed by a
trained person or an authorized service centre.
Problem Cause Remedy
Rivet jammed Wrong size of rivet Different rivets require different nozzles, clamps and clamp
openers. Read manual and check rivet size again (fig. 1).
Filings jammed in part 39 Use adjustable wrench or wrench 63 to remove part 38;
then use supplied wrench to remove spare part 39.
Remove any deposits from parts.
Lock parts 38 and 39 (fig. 1).
Filings on part 37 This might occur when aluminium rivets are pulled.
Use a sharp tool to remove filings from part 37.
No suction Shut-off valve has not been opened See fig. 2.
Air leaking Damaged O-rings Replace O-rings.
Loose screws Tighten screws.
Air riveter runs slow Air line is loose Reinstall and tighten airline.
or suffers a loss of Exhaust port (part 20) is blocked Clean out exhaust port (part 20).
power
Operating pressure is too low Increase operating pressure to 5.9÷6.6 bar.
B. Using air riveter
– Open the air inlet (part 65), to let air into the air riveter.
While using the air riveter, the air inlet (part 65) must be
open, to allow rivet suction.
– Turning the adjusting screw in part 58 allows suction
adjustment. Turning the screw clockwise allows suction to
be reduced.
– Use the nozzle with the relevant rivet; then press the trigger
(part 33) to release the rivet rod into the rivet container (part
59).
– When the rivet container (part 59) is full, unscrew the
adapter (part 61) and empty the rivet container.
– After cleaning it all, screw the adapter (part 61) into the rivet
container (part 59). Then use the air riveter again, following
the steps above.
Tips
Clean parts 38~42 and oil every 500 uses.
Replace parts 40~43 every 2,000 uses (if stainless steel rivets
with Ø 6.4 mm are pulled).
The rivet container (part 59) must be emptied when it reaches
approximately 35 rivets.

LUBRICATION
For optimal use, connect the tool to a filter-lubricator unit
provided with an air-oil microfog mixer (items 1919F...), set at
two drops per minute, pouring special oil ISO 32 (item 1919L)
in. The above-mentioned accessories will translate into a high-
performing tool and wear-resistant mechanical parts.
Do not use kerosene or diesel oil.
MAINTENANCE
Should the riveter be used over long periods of time, impurities
may form on the clamps, thus causing them to slip from the
nail; clean the clamps with either petrol or some degreasers;
then lubricate them.
To lubricate, use Mobilgrease XHP 222.
We recommend replacing any worn clamps.
Regularly check the oil level, as this riveter is an air tool; fill up
whenever a shorter stroke is suddenly shown.
Take the following steps:
1) Disconnect the tool from the feeding plant.
2) Remove the nozzle holder (38).
3) Open the cylinder cover (1).
4) Remove the whole piston unit, using a plier and pulling
without loosening the nut (5).
5) Pour Mobilgrease XHP 222 directly into the body (29), filling
up under part 16.
6) After cleaning and greasing the piston stem and the rubber
piston ring (7-8), put the piston unit back in.
7) Before retightening the nozzle holder, restore the clamps
holding cone (39) and the cone holding head (42) the their
original sizes, using the spanner (63) and the drawing
enclosed with the exploded view. Then connect air and
reighten the nozzle holder keeping the lever (33) pressed.
We recommend using the enclosed exploded view as a manula
to disassemble and assemble the tool as well as to identify any
spare parts.
WARRANTY
This tool is manufactured and tested with the greatest care, in
accordance with current safety regulations, and is covered by a
24-month warranty.
We will repair any breakdowns caused by material or
manufacturing defects by fixing the defective pieces or
replacing them at our discretion. Should assistance be asked
for during the warranty period, the expiry date of this warranty
will remain unchanged.
This warranty will not cover any defects due to wear, misuse,
or breakdowns caused by blows and/or falls. In addition, this
warranty will no longer be valid if any changes are made, or if
the tool is tampered with or sent to the customer service in
pieces.
This warranty explicitly excludes any damage to people and/or
things, whether direct or consequential.
DECLARATION OF CONFORMITY TO THE “MACHINE”
DIRECTIVE
we
BETA UTENSILI SPA
hereby certify, assuming full responsability, that the product:
AIR RIVETER
item 1946C 7,8
complies with the following standards, according to the
requirements set by the “Machine Directive”:
2006/42/CE
Place and date of issue
SOVICO (MB) ITALY
January 2014
Name and title of the person in charge
MASSIMO CICERI
(Managing Director)
SPECIFICATIONS
TRACTION POWER 16900 N
STROKE LENGHT 22,5 mm
AIR INLET 1/4” taper GAS
WORKING PRESSURE 6,0 Bars
MAXIMUM WORKING PRESSURE 6,2 Bars
MINIMUM INTERNAL HOSE SIZE 10 mm
MAXIMUM AIR CONSUMPTION 4,9 l
WEIGHT 1,8 Kg
OVERALL LENGTH 305 mm
SOUND PRESSURE 78,5 dB (A)
(pr EN 50144)
SOUND POWER 82,5 dB (A)
(pr EN 50144)
MAXIMUM RIVET CAPACITY 7,8 STEINLESS STEEL
When it comes to quality air tools & compressors, Beta Tools is the brand you can depend on.