Cognex In-Sight Micro 1050 User manual

In-Sight®Micro Series
Vision System
Manual
2019 October 02
Revision: 5.8.0.1

Declaration of Conformity
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
Declares this -marked Machine Vision System Product
Product Type In-Sight Micro 1020/1050/1100/1110/1400/1410: Type 821-0043-1R
In-Sight Micro 1100C/1400C: Type 821-0044-1R
In-Sight Micro 1402/1412: Type 821-0078-1R
In-Sight Micro 1403/1413: Type 821-0047-1R
In-Sight Micro 1403C: Type 821-0048-1R
In-Sight Micro 1500: Regulatory Model 1AAN
Complies With 2004/108/EC Electromagnetic Compatibility Directive
Compliance Standards EN 55022:2010
EN 61000-6-2:2005
European Representative COGNEX INTERNATIONAL
Immeuble “Le Patio”
104 Avenue Albert 1er
92563 Rueil Malmaison Cedex - France
Safety and Regulatory
FCC FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference; and (2)
this device must accept any interference received, including interference that may
cause undesired operation. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at their own expense.
KCC In-Sight Micro 1020/1050/1100/1110/1400/1410: CGX-ISM1400-00(A)
In-Sight Micro 1100C/1400C: CGX-ISM1400-C00(A)
In-Sight Micro 1402/1412: KCC-REM-CGX-ISM1402-01
In-Sight Micro 1403/1413: CGX-ISM1403-00(A)
In-Sight Micro 1403C: CGX-ISM1403-C00(A)
In-Sight Micro 1500: Regulatory Model 1AAN: MSIP-REM-CGX-1AAN
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 60950-1.
CB TÜV SÜD AM, IEC/EN 60950-1. CB report available upon request.
RoHS Compliant to the latest applicable Directive.
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Precautions
Observe these precautions when installing the vision system to reduce the risk of
injury or equipment damage:
lAn IEEE 802.3af compliant, and UL or NRTL listed, Power over Ethernet
(PoE) power source rated Class 0, 2, 3 or 4 must be used. Any other
voltage creates a risk of fire or shock and can damage the In-Sight vision
system components. Applicable local and national wiring standards and
rules must be followed.
lTo reduce the risk of damage or malfunction due to over-voltage, line noise,
electrostatic discharge (ESD), power surges, or other irregularities in the
power supply, route all cables and wires away from high-voltage power
sources.
lDo not install In-Sight vision systems where they are directly exposed to
environmental hazards such as excessive heat, dust, moisture, humidity,
impact, vibration, corrosive substances, flammable substances, or static
electricity.
lDo not expose the image sensor to laser light; image sensors can be
damaged by direct, or reflected, laser light. If your application requires the
use of laser light that may strike the image sensor, a lens filter at the
corresponding laser's wavelength is recommended. Contact your local
integrator or application engineer for suggestions.
lThe In-Sight vision system does not contain user-serviceable parts. Do not
make electrical or mechanical modifications to In-Sight vision system
components. Unauthorized modifications may void your warranty.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
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lService loops should be included with all cable connections.
lCable shielding can be degraded or cables can be damaged or wear out
more quickly if a service loop or bend radius is tighter than 10X the cable
diameter. The bend radius must be at least six inches from the connector.
lClass A Equipment (broadcasting and communication equipment for office
work): Seller and user shall be notified that this equipment is suitable for
electromagnetic equipment for office work (Class A) and can be used
outside the home.
lThisdevice should be used in accordance with the instructions in this
manual.
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Installation
Installation procedures and specifications are presented in detail in the In-Sight®
Micro Series Vision System Installation Manual, which is installed with In-Sight
Explorer software. From the Windows Start menu, select the following to accessthe
manual: All Programs >Cognex >In-Sight >In-Sight Explorer x.x.x >
Documentation.
Note:
lCables are sold separately.
lIf any of the standard components appear to be missing or damaged,
immediately contact your Cognex Authorized Service Provider (ASP)
or Cognex Technical Support.
Install the Mounting Block (Optional)
Use the mounting block to secure the vision system to a mounting surface.
1. Align the mounting block with the mounting holes on the vision system.
2. Insert the M3x6 (quantity 4) screws into the mounting holes and tighten the
screws using a 2.5mm hex wrench; the maximum torque is 0.9039 Nm (8
in-lb).
Install the Lens
1. Remove the protective lens cap and the protective film covering the image
sensor, if present.
2. Attach a CS-Mount or C-Mount (with 5mm extension ring) lens to the vision
system. The exact lens focal length needed depends on the working
distance and the field of view required for your machine vision application.
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Connect the Inputs and Outputs (Optional)
The vision system’s I/O connector supplies connections for the acquisition trigger and
high-speed outputs.
CAUTION:All cable connectors are “keyed” to fit the connectors on the vision
system; do not force the connections or damage may occur.
Option 1: Connect the Breakout Cable
Note: Unused bare wires can be clipped short or tied backusing a tie made of
non-conductive material.
1. Connect the Breakout cable’s M8 connector to the vision system's I/O
connector.
2. Connect the trigger and high-speed I/O wires to an appropriate device (for
example, a PLC, trigger sensor or strobe light).
Option 2: Connect the I/O Module Cable
Note: Refer to the In-Sight®Explorer Help file for details on configuring the
discrete input and output lines.
1. Connect the I/O Module cable’s M8 connector to the vision system’s I/O
connector.
2. Plug the I/O Module cable’s DB15 connector into the I/O module’s I/O
connector.
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Connect the Ethernet and Power
The vision system’s PoE connector provides the Ethernet connection for network
communications and supplies power to the vision system.
The following steps illustrate how to connect the In-Sight Micro vision system to the
In-Sight CIO-MICRO or CIO-MICRO-CC I/O module. If neither I/O module isused, a
third-party PoE injector or a PoE switch must be used to supplypower to the vision
system.
Note: Refer to the In-Sight®CIO-MICRO and CIO-MICRO-CC I/O Module
Installation Manual for detailed connection information.
Connect the Power Wires
CAUTION:Never connect the I/O module to a power source other than
24VDC. Any other voltage creates a risk of fire or shock and can damage the
hardware. Do not connect the 24VDC power source to any terminals other
than the 24VDC + and – power connectors.
1. Verify that the 24VDC power supply being used is unplugged and not
receiving power.
2. Use a screwdriver to loosen the I/O module's power terminals (labeled
24VDC + and –).
3. Insert the 24VDC + and – wires (16 - 22 AWG, solid or stranded wire) from
the power supplyinto the 24VDC + and – terminalson the I/O module.
4. Tighten the screw terminals with the screwdriver to secure the wire leads in
the terminal block; the maximum torque is 0.1921 Nm (1.7 in-lb).
5. Connect a frame ground wire to the I/O module’s Frame Ground terminal.
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6. Connect the other end of the frame ground wire to frame ground.
CAUTION:The shield ground connections of the RS-232 port, LAN port, PoE
port, I/O port and Frame Ground terminal are internally connected. The
system grounding is designed to be at a zero ground potential; this zero
ground potential extends through the cable and to peripheral equipment (e.g.
a vision system, PLC, etc.). To ensure safe operating conditions, it is strongly
recommended that allground connections are checked to ensure that a zero
ground potential is met.
Connect an RJ-45 LAN Cable
To connect the vision system to an Ethernet network, plug a LAN cable (RJ-45
connector) into the I/O module’s LAN port and connect the other end of the cable to a
switch/router or PC, as applicable.
Connect the Ethernet Cable
CAUTION:
lAll cable connectors are “keyed” to fit the connectors on the vision
system; do not force the connections or damage may occur.
lThe I/O module’s PoE port provides power and Ethernet connectivity
to the In-Sight Micro vision system. Connecting third-party devices to
the I/O module's PoE port could damage the I/O module.
1. Connect the Ethernet cable’s M12 connector to the vision system's PoE
connector.
2. Connect the Ethernet cable’s RJ-45 connector to the I/O module’s PoE port.
3. Restore power to the I/O module’s 24VDC power supply and turn it on if
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necessary.
Install Software and Documentation
To configure an In-Sight vision system, In-Sight Explorer software must be installed
on a networked PC.
Log On to the Vision System
1. Open the In-Sight Explorer software. From the Windows Start menu,
select: All Programs >Cognex >In-Sight > In-Sight Explorer x.x.x >In-Sight
Explorer x.x.x.
2. From the Get Connected Application Step, select your In-Sight vision
system from the Select an In-Sight Sensor or Emulator group box and press
the Connect button.
In-Sight Micro Vision System Specifications
Specifications 1020/1050 1100/1110 1100C 1400/1410 1400C 1402/1412 1403/1413 1403C 1500
Temperature Operating: 0°C to 45°C (32°F to 113°F)
Storage: -30°C to 80°C (-22°F to 176°F)
Humidity 90%, non-condensing (Operating and Storage)
Protection IP51 with cables and lens attached.
Shock 80 G shock with 50 gram or lighter lens attached per IEC 68-2-27 EA.
Vibration 10 G with 50 gram or lighter lens attached 2 hrs/axis (10-500 Hz) per IEC 68-2-6, FC.
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