Cognex In-Sight 8000 Series User manual

In-Sight®8000 Series
Vision System
Manual
2019 October 02
Revision: 5.8.0.1

Regulations/Conformity
Note: For the most up-to-date CE declaration and regulatory conformity
information, please refer to the Cognex online support site:
http://www.cognex.com/Support.
Safety and Regulatory
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight 8200/8200C: Regulatory Model 1AAW
In-Sight 8400/8400C: Regulatory Model 1AAW
In-Sight 8401/8401C: Regulatory Model 1AAW
In-Sight 8402/8402C: Regulatory Model 1AAW
In-Sight 8405: Regulatory Model 1AAU
FCC FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference; and (2)
this device must accept any interference received, including interference that may
cause undesired operation. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at their own expense.
KCC In-Sight 8200/8200C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8400/8400C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8401/8401C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8402/8402C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8405: Regulatory Model 1AAU: MSIP-REM-CGX-1AAU
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
CB TÜV SÜD AM, IEC/EN 61010-1. CB report available upon request.
RoHS Compliant to the latest applicable Directive.
1

China RoHS
Hazardous Substances 有害物质
Part Name
部件名称 Lead (Pb) 铅Mercury
(Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers
(PBDE)
多溴二苯醚
Regulatory
Model 1AAU
Regulatory
Model 1AAW
X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
2

For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not
be disposed of along with municipal waste and invites you to use the appropriate
separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental
performance of this product.
3

Precautions
Observe these precautions when installing the Cognex product, to reduce the risk of
injury or equipment damage:
lAn IEEE 802.3af compliant, and UL or NRTL listed, Power over Ethernet
(PoE) power source rated Class 0, 2, 3 or 4 must be used. Any other
voltage creates a risk of fire or shockand can damage the components.
Applicable national and local wiring standards and rules must be followed.
lTo reduce the risk of damage or malfunction due to over-voltage, line noise,
electrostatic discharge (ESD), power surges, or other irregularities in the
power supply, route all cables and wires away from high-voltage power
sources.
lDo not install Cognex products where they are directly exposed to
environmental hazards such as excessive heat, dust, moisture, humidity,
impact, vibration, corrosive substances, flammable substances, or static
electricity.
lDo not expose the image sensor to laser light; image sensors can be
damaged by direct, or reflected, laser light. If your application requires the
use of laser light that may strike the image sensor, a lens filter at the
corresponding laser's wavelength is recommended. Contact your local
integrator or application engineer for suggestions.
lThe In-Sight vision system does not contain user-serviceable parts. Do not
make electrical or mechanical modifications to In-Sight vision system
components. Unauthorized modifications may void your warranty.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lService loops should be included with all cable connections.
4

lCable shielding can be degraded or cables can be damaged or wear out
more quickly if a service loop or bend radius is tighter than 10X the cable
diameter. The bend radius must begin at least six inches from the
connector.
lThis device is a business-use (Class A) EMC-compliant device. The seller
and user are advised to be aware of this fact. This device isintended for use
in areas outside the home.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purpose only and may be changed
without notice.
5

6

Installation
Thissection describes the connection of the vision system to its standard
components and accessories. For a complete list of options and accessories, contact
your Cognex sales representative.
Installation procedures and specifications are presented in detailin the In-Sight®
8000 Series Vision System Reference Guide, which is installed with In-Sight Explorer
software.
Note: Cables are sold separately.
CAUTION:All cable connectors are “keyed” to fit the connectors on the vision
system; do not force the connections or damage may occur.
7

Mount the Vision System
Note:
lFor the mounting holes closest to the lens opening, the thread length
of the M3 screw should not exceed 4.5mm. For the mounting holes
closest to the connectors, the thread length of the M3 screw should
not exceed 1.6mm. This does not include the thickness of the
mounting material used.
lThe accessory mounting kit includes a mounting block and M3 screws
(quantity 4) for mounting the vision system and securing it to a
mounting surface. The mounting block also provides 1/4-20 and M6
mounting holes for attaching the vision system to a mounting surface.
lIt is recommended that the vision system be grounded, either by
mounting the vision system to a fixture that is electrically grounded or
by attaching a wire from the vision system's mounting fixture to frame
ground or Earth ground.
1. Align the holes on the mounting surface with the mounting holes on the
vision system.
2. Insert the M3 screws into the mounting holesand tighten using a 2.5mm hex
wrench; the maximum torque is 0.3Nm (2.5 in-lb).
Install the Lens
1. Remove the protective film covering the threaded lens opening, if present.
2. Attach a C-Mount lens to the vision system. The exact lens focal length
needed depends on the working distance and the field of view required for
your machine vision application.
8

Connect the Inputs and Outputs (Optional)
The vision system’s I/O connector supplies connections for the acquisition trigger and
high-speed outputs.
Note: The vision system must be Online for the discrete inputs and outputs to
function. Refer to the In-Sight®Explorer Help file for details on configuring the
discrete input and output lines.
Option 1: Connect the Breakout Cable
CAUTION:A ferrite is included with the In-Sight 8405 vision system standard
components. To reduce emissions, the ferrite must be attached to the
Breakout cable.
Note:
lI/O wiring or adjustments to I/O devices should be performed when
the vision system is not receiving power.
lThe Ethernet cable should be unplugged or the PoE source powered
down before making adjustments to the connections at the far end of
the Breakout cable.
lUnused wires can be clipped short or tied back using a tie made of
non-conductive material.
1. If installing the In-Sight 8405 vision system, attach the ferrite around the
Breakout cable, adjacent to the strain relief on the cable.
2. Connect the Breakout cable's M8 connector to the vision system's I/O
connector.
9

3. Connect the trigger and high-speed I/O wires to an appropriate device (for
example, a PLC, trigger sensor or strobe light).
Option 2: Connect the I/O Module Cable
CAUTION:A ferrite is included with the In-Sight 8405 vision system standard
components. To reduce emissions, the ferrite must be attached to the I/O
Module cable.
Note:
lThe CIO-MICRO I/O module supports In-Sight 8000 series vision
systems with firmware version 5.3.0 and higher.
lI/O wiring or adjustments to I/O devices should be performed when
the vision system is not receiving power.
1. If installing the In-Sight 8405 vision system, attach the ferrite around the I/O
Module cable, adjacent to the strain relief on the cable.
2. Connect the I/O Module cable’s M8 connector to the vision system’s I/O
connector.
3. Connect the I/O Module cable’s DB15 connector to the I/O module’s I/O
connector.
4. Restore power to the 24VDC power supply and turn it on if necessary.
10

Connect the Ethernet and Power
The vision system’s PoE connector provides the Ethernet connection for network
communications and supplies power to the vision system. The following steps
illustrate how to connect the vision system to the In-Sight CIO-MICRO I/O module. If
the CIO-MICROI/O module is not used, a third-party PoE injector or a PoE switch
must be used to supply power to the vision system.
Note: The CIO-MICRO I/O module does not support 1000 BaseT pass-
through operation. If 1000 BaseT operation is required, you must connect an
RJ-45 LAN cable from a Gigabit PoE switch to the I/O module’s LAN port and
connect the vision system’s Ethernet cable to the Gigabit PoE switch.
Connect the Power Wires
CAUTION:Never connect the I/O module to a power source other than
24VDC. Any other voltage creates a risk of fire or shock and can damage the
hardware. Do not connect the 24VDC power source to any terminals other
than the 24VDC + and – power terminals.
1. Verify that the 24VDC power supply being used is unplugged and not
receiving power.
2. Use a screwdriver to loosen the I/O module's power terminals (labeled
24VDC + and –).
3. Insert the 24VDC + and – wires (16 - 22 AWG, solid or stranded wire) from
the power supplyinto the 24VDC + and – terminals on the I/O module.
4. Tighten the screw terminals with the screwdriver to secure the wire leads in
the terminal block; the maximum torque is 0.1921 Nm (1.7 in-lb).
11

Connect the Frame Ground Wire
Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect
the other end of the frame ground wire to frame ground.
CAUTION:The shield ground connections of the RS-232 port, LAN port, PoE
port, I/O port and Frame Ground terminal are internally connected. The
system grounding is designed to be at a zero ground potential; this zero
ground potential extends through the cable and to peripheral equipment (e.g.
a vision system, PLC, etc.). To ensure safe operating conditions, it is strongly
recommended that all ground connections are checked to ensure that a zero
ground potential is met.
Connect an RJ-45 LAN Cable
To connect the vision system to an Ethernet network, plug a LAN cable (RJ-45
connector) into the I/O module’s LAN port and connect the other end of the cable to a
switch/router or PC, as applicable.
12

Connect the Ethernet Cable
CAUTION:
lThe Ethernet cable must be shielded. For the In-Sight 8405 vision
system, Cognex strongly recommends Cat 6 or Cat 7 Ethernet cables
with S/STP shielding.
lThe Ethernet cable shield must be grounded at the far end. If using a
PoE injector, a ground wire should be connected from the Ethernet
shield at the PoE injector to frame ground or Earth ground, and a
digital voltmeter used to validate the grounding. If using a PoE switch,
it should have a metal case, with the case grounded to frame ground
or Earth ground.
lThe I/O module’s PoE port provides power and Ethernet connectivity
to the In-Sight 8000 series vision system. Connecting third-party
devices to the I/O module's PoE port could damage the I/O module.
1. Connect the Ethernet cable’s M12 connector to the vision system’s ENET
connector.
If installing the In-Sight 8405 vision system and using a compatible
horizontal screw-locking Ethernet cable, use a screw driver to tighten the
connector screws untilsnug, to secure it to the vision system. The screws
must be tight to ensure a reliable connection.
2. Connect the Ethernet cable’s RJ-45 connector to the I/O module’s PoE port.
3. Restore power to the I/O module’s 24VDC power supplyand turn it on if
necessary.
13

Install Software and Documentation
To configure an In-Sight vision system, In-Sight Explorer software must be installed
on a networked PC. In-Sight software isavailable as a free download from the In-
Sight support site: http://www.cognex.com/Support/InSight.
Log On to the Vision System
1. Open the In-Sight Explorer software.
2. From the Get Connected Application Step, select your In-Sight vision
system from the Select an In-Sight Sensor or Emulator group box and press
the Connect button.
In-Sight 8200 and 8400 Series Vision System
Specifications
Specifications 8200 8200C 8400 8400C 8401 8401C 8402 8402C
Case Temperature10°C to 50°C (32°F to 122°F)
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP40 with cables and lens attached.
Shock (Shipping and
Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs
(800m/s2at 11ms, half-sinusoidal)
Vibration (Shipping and
Storage)
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to
500 Hz at 100m/s2/ 15mm)
1Case temperature can be verified using the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command. When issued, it returns the vision system's internal temperature in degrees Celsius, which will be ±5
degrees above the vision system case temperature. Refer to the In-Sight®Explorer Help file for more information.
Additional cooling measures are required if the case temperature cannot be kept below 50°C. Examples of such
measures include: mounting the vision system to a heat sink using the M3 mounting screws, reducing the ambient
temperature and ensuring there is air flow over the vision system.
14

In-Sight 8405 Vision System Specifications
Specifications 8405
Case Temperature10°C to 50°C (32°F to 122°F)
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP30 with cables and lens attached.
Shock (Shipping and
Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs
(800m/s2at 11ms, half-sinusoidal)
Vibration (Shipping and
Storage)
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to
500 Hz at 100m/s2/ 15mm)
1Case temperature can be verified using the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command. When issued, it returns the vision system's internal temperature in degrees Celsius, which will be ±5
degrees above the vision system case temperature. Refer to the In-Sight®Explorer Help file for more information.
Additional cooling measures are required if the case temperature cannot be kept below 50°C. Examples of such
measures include: mounting the vision system to a heat sink using the M3 mounting screws, reducing the ambient
temperature and ensuring there is air flow over the vision system.
15

規制情報/適合宣言
注: CE 適合宣言および規制に関する最新情報については、Cognex オンライン
サポートセンターにアクセスしてください。http://www.cognex.com/Support
安全規制
製造者 Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight 8200/8200C: 規制モデル 1AAW
In-Sight 8400/8400C: 規制モデル 1AAW
In-Sight 8401/8401C: 規制モデル 1AAW
In-Sight 8402/8402C: 規制モデル 1AAW
In-Sight 8405: 規制モデル 1AAU
FCC FCC (アメリカ連邦通信委員会) 規則第15 章クラス A 準拠
本装置は FCC 規則第 15 章に準拠しており、 次の2 つの条件を前提として動作します。
(1) 本装置が有害な干渉を起こさないこと。(2) 本装置が干渉 (誤動作を引き起こす恐
れのある干渉を含む) を受けても耐えること。 本装置は高周波を発生・使用・放射するこ
とがあります。取扱説明書の指示に従わずに設置・使用した場合、無線通信に有害な干
渉を与える可能性があります。 本装置を住宅地で使用すると有害な電波障害を起こす恐
れがあり、この場合、使用者の負担で障害を是正する必要があります。
KCC In-Sight 8200/8200C: 規制モデル 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8400/8400C: 規制モデル 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8401/8401C: 規制モデル 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8402/8402C: 規制モデル 1AAW: MSIP-REM-CGX-1AAW
In-Sight 8405: 規制モデル 1AAU: MSIP-REM-CGX-1AAU
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1
CB TÜV SÜD AM, IEC/EN 61010-1.請求により、CB 報告書を提供します。
RoHS 適用可能な最新の指令に準拠。
1

中国 RoHS
有害物質 有害物质
部品名
部件名称 鉛 (Pb) 铅水銀 (Hg) 汞カドミウム
(Cd)
镉
六価クロム
(Cr (VI))
六价铬
ポリ臭素化ビフェ
ニル (PBB)
多溴联苯
ポリ臭素化ジフェニル
エーテル (PBDE)
多溴二苯醚
規制モデル
1AAU
規制モデル
1AAW
X O O O O O
本表は、SJ/T 11364 規定に従って作成されました。
这个标签是根据SJ / T 11364 的规定准备的。
O: この部品のすべての均質材料に含まれる有害物質が、GB / T26572 - 2011 の制限要件を下回っていることを
示します。
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: この部品に使用されている均質材料の少なくとも 1 つに含まれている有害物質が、GB / T26572 - 2011 の制
限要件を超えていることを示します。
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
2

欧州共同体ユーザ
コグネックスは、電気・電子機器廃棄物に関する 2012 年 7 月 4 日付け欧州議会・
理事会指令 2012/19/EU (WEEE) を順守しています。
本製品の製造には、天然資源の抽出と使用が必要とされます。 適切に廃棄されない場
合、本製品に含まれている有害物質が、健康および環境に影響を与える可能性があり
ます。
有害物質が環境に悪影響を与えないようにするため、また天然資源に対する影響を軽
減するため、製品廃棄時には、適切な回収システムを利用することを推奨します。 これら
のシステムは、健全な方法で製品の大半を再利用したり、リサイクルしたりします。
クロスアウトされた車輪付きゴミ箱マークは、製品が一般廃棄物とともに処分さ
れるべきではないことを示し、製品廃棄時に適切な分別回収システムを使用するように
呼びかけています。
回集、再利用、リサイクルシステムの詳細については、地方自治体の廃棄物管理局にお
問い合わせください。
本製品の環境に与える影響についての詳細は、販売代理店までお問い合わせくださ
い。
3

注意事項
人体への障害や機器の損傷を防ぐために、Cognex 製品を設置・運用する際には次の
注意事項を厳守してください。
lIEEE 802.3af および UL または NRTL 規格に準拠した、定格クラス 0、2、3
または 4 の PoE (パワーオーバイーサネット) 電源を使用してください。 異なる
電源を使用すると、火災や感電の危険性が生じ、コンポーネントに損傷を与え
る原因となります。 必要に応じて、国および地域の配線規格および規則に従っ
てください。
l過電圧、回線ノイズ、静電気放電 (ESD)、電力サージ、その他の電源異常に起
因した損傷や誤作動を防止するために、ケーブルとワイヤはすべて高電圧電源
を避けて配線してください。
l過度の熱、ほこり、水分、湿度、衝撃、振動、腐食性物質、可燃性物質、静電気
などの環境下に、Cognex 製品を設置しないでください。
lレーザー光線を画像センサに当てないでください。直接的または間接的にレー
ザー光線が当たると、画像センサが損傷する可能性があります。 画像センサに
レーザー光線が当たるような場合には、対応するレーザーの波長に合わせたレ
ンズフィルタをお勧めします。 お近くのシステムインテグレータやアプリケーショ
ンエンジニアにお尋ねください。
lIn-Sight ビジョンシステムには、ユーザが修理できる部品はありません。 電気
的または機械的な変造を In-Sight ビジョンシステムに加えないでください。 許
可なく変造を行った場合は、保証が無効になります。
l各種規格関連団体からの明示的な了承なしに変更、変造を行った場合は、本
機器の使用権を失う可能性があります。
lケーブルの配線時はサービスループ (余長ループ) を設けてください。
4