Cognex In-Sight 5000 Series Installation and operating instructions

1
Addendum Sheet
In-Sight 5000 Series Vision System Installation Manual Addendum
The In-Sight®5000 series of vision systems now includes the In-Sight 5605, a 5-megapixel vision
system that supports Gigabit Ethernet communications. This addendum includes hardware
specifications to support this vision system, along with updates and corrections to existing legal
notices, precautions, installation steps and specifications. This information will be included in the
next revision of the In-Sight®5000 Series Vision System Installation Manual. Please keep this
addendum with your installation manual.

2
Legal Notices
The software described in this document is furnished under license, and may be used or copied only
in accordance with the terms of such license and with the inclusion of the copyright notice shown on
this page. Neither the software, this document, nor any copies thereof may be provided to, or
otherwise made available to, anyone other than the licensee. Title to, and ownership of, this software
remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility for
the use or reliability of its software on equipment that is not supplied by Cognex Corporation. Cognex
Corporation makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as
a commitment by Cognex Corporation. Cognex Corporation is not responsible for any errors that
may be present in either this document or the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part
of this document may be reproduced or transmitted in any form or by any means, electronic or
mechanical, for any purpose, nor transferred to any other media or language without the written
permission of Cognex Corporation.
Cognex P/N 597-0128-01
Copyright © 2010 Cognex Corporation. All Rights Reserved.
This product is covered by one or more of the below listed US and foreign patents.
http://www.cognex.com/patents will list any relevant subsequently issued patents.
5481712, 5742037, 5825913, 5845007, 5861910, 5909504, 5943441, 5949905, 5960125, 5978080,
5978081, 5995648, 6005978, 6137893, 6141033, 6154567, 6215915, 6236769, 6282328, 6301396,
6327393, 6381366, 6381375, 6408109, 6421458, 6457032, 6459820, 6490600, 6658145, 6687402,
6690842, 6771808, 6804416, 6836567, 6850646, 6856698, 6859907, 6931602, 6941026, 6959112,
6963338, 6975764, 6985625, 6993192, 7006712, 7016539, 7043081, 7058225, 7065262, 7069499,
7088862, 7107519, 7164796, 7175090, 7181066, 7251366, 7380016, 7412106, 7427028, 7636449,
5751853 JP 3927239
Cognex, In-Sight, EasyBuilder, VisionView, DataMan and DVT are registered trademarks of Cognex
Corporation.
The Cognex logo is a trademark of Cognex Corporation.
Other product and company names mentioned herein are the trademarks, or registered trademarks,
of their respective owners.
Note: This information contains updates or corrections to page i of the In-Sight®5000 Series Vision
System Installation Manual.

3
Regulations/Conformity
Notes:
• This information contains updates or corrections to page vi of the In-Sight®5000 Series Vision
System Installation Manual.
• For the most up-to-date regulations and conformity information, please refer to the In-Sight
online support site: http://www.cognexsensors.com/In-Sight
Declaration of Conformity
Manufacturer: Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
Declares this -marked Machine Vision System Product
Product Type In-Sight 5600: Type 800-5871-1R
In-Sight 5603: Type 800-5873-1R
Complies With: 2004/108/EC Electromagnetic Compatibility Directive
Compliance Standards EN 55022:2006 +A1:2007 Class B
EN 61000-3-2:2006
EN 61000-3-3:1995 + A1:2001 +A2:2005
EN 61000-6-2:2005
European Representative: COGNEX INTERNATIONAL
Immeuble “Le Patio”
104 Avenue Albert 1er
92563 Rueil Malmaison Cedex - France
Safety and Regulatory
LISTED
UL and CUL Certification marks are present on products.
FCC FCC Part 15, Class B
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)
This device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
KCC In-Sight 5600: CGX-IS5600-00
In-Sight 5603: CGX-IS5603-00
RoHS RoHS 6 Compliant

Declaration of Conformity
Manufacturer:Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
Declares this -marked Machine Vision System Product
Product Type In-Sight 5604: Type 800-5874-1R, Type 800-5874-2R
Complies With: 2004/108/EC Electromagnetic Compatibility Directive
Compliance Standards EN 55022:2006 +A1:2007 Class B
EN 61000-3-2:2006
EN 61000-3-3:1995 + A1:2001 +A2:2005
EN 61000-6-2:2005
European Representative: COGNEX INTERNATIONAL
Immeuble “Le Patio”
104 Avenue Albert 1er
92563 Rueil Malmaison Cedex - France
Safety and Regulatory
LISTED
UL and CUL Certification marks are present on products.
FCC FCC Part 15, Class B
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)
This device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
KCC In-Sight 5604: CGX-IS5604-00
RoHS RoHS 6 Compliant
4

Declaration of Conformity
Manufacturer:Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
Declares this -marked Machine Vision System Product
Product Type: In-Sight 5605: Type 821-0032-1R
Complies With: 2004/108/EC Electromagnetic Compatibility Directive
Compliance Standards EN55022:2006 +A1:2007 Class A
EN61000-3-2:2006
EN61000-3-3:1995 +A1:2001 +A2:2005
EN61000-6-2:2005
European Representative: COGNEX INTERNATIONAL
Immeuble “Le Patio”
104 Avenue Albert 1er
92563 Rueil Malmaison Cedex - France
Safety and Regulatory
FCC FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)
this device may not cause harmful interference; and (2) this device must accept any interference received,
including interference that may cause undesired
operation.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at their own expense.
KCC In-Sight 5605: CGX-IS5605-01
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 60950-1
CB TÜV SÜD AM, IEC/EN 60950-1. CB report available upon request.
RoHS RoHS 6 Compliant
5

6
Precautions
Observe these precautions when installing In-Sight 5000 series vision systems to reduce the risk of
injury or equipment damage:
• In-Sight 5000 series vision systems are intended to be supplied by a UL or NRTL listed
power supply with a 24VDC output rated for at least 600 mA continuous and a maximum
short circuit current rating of less than 8A and a maximum power rating of less than 100VA
and marked Class 2 or Limited Power Source (LPS). Any other voltage creates a risk of fire
or shock and can damage the In-Sight components.
• Do not install In-Sight 5000 series vision systems where they are directly exposed to
environmental hazards such as excessive heat, dust, moisture, humidity, impact, vibration,
corrosive substances, flammable substances, or static electricity.
• To reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic
discharge (ESD), power surges, or other irregularities in the power supply, route all cables
and wires away from high-voltage power sources.
• The housing of the vision system is internally connected to the system ground wire (pin 8 of
the Breakout cable). Therefore, if the mounting surface of the vision system is at a non-zero
ground potential, it is strongly recommended that the vision system be mounted on an
isolated or non-conductive mount.
• Do not expose the CCD to laser light; CCDs can be damaged by direct, or reflected, laser
light. If your application requires the use of laser light that may strike the CCD, a lens filter at
the corresponding laser's wavelength is recommended. Contact your local integrator or
application engineer for suggestions.
• Do not open the In-Sight 5000 series vision system or remote head camera. These devices
do not contain user-serviceable parts.
• Do not make electrical or mechanical modifications to In-Sight components. Unauthorized
modifications may violate your warranty.
• Changes or modifications not expressly approved by the party responsible for regulatory
compliance could void the user’s authority to operate the equipment.
• Cable shielding can be degraded or cables can be damaged or wear out more quickly if a
bend radius or service loop is tighter than 10X the cable diameter.
• Service loops should be included with all cable connections.
Note: This information contains updates or corrections to page vii of the In-Sight®5000 Series Vision
System Installation Manual.

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In-Sight 5604 and 5605 Standard Components
In-Sight 5604 and 5605 vision systems are shipped with the components listed in Table 1;
component descriptions are given in Table 2.
Table 1: In-Sight 5604 and 5605 Standard Components
Vision System 80mm Lens Cover Kit
(P/N 823-0133-1R)
Thread Guard
(P/N 370-0361)
Lens Cleaning Kit
(P/N 195-0519R)
Mounting Screw Kit
(P/N 800-5843-x)
In-Sight 5604
P/N 800-5874-1R1
P/N 800-5874-2R
X X X X
In-Sight 5605
P/N 821-0032-1R X X X X
1. The 80mm Lens Cover Kit is not supported with P/N 800-5874-1R.
Table 2: In-Sight 5604 and 5605 Vision System Standard Component Descriptions
Component Description
In-Sight Vision System Provides image acquisition, vision processing, job storage, serial and Ethernet connectivity
and discrete I/O.
Lens Cover Kit (includes lens cover
and O-Ring)
Provides environmental protection for the lens.
Thread Guard Protects the In-Sight vision system lens cover threads when lens cover is not used. Remove
the Thread Guard prior to installing the Lens Cover.
Lens Cleaning Kit Includes a lens cleaning cloth and instructions on cleaning the lens.
Mounting Screw Kit Includes M4 screws for mounting the vision system (quantity 4).
Notes:
• This information contains updates or corrections to pages 3 and 4 of the In-Sight®5000 Series
Vision System Installation Manual.
• Cables are sold separately.

8
I/O Module Compatibility
Table 3 specifies which I/O modules are compatible with your vision system, along with the number
of discrete inputs/outputs available for each I/O module.
Table 3: I/O Module Compatibility
I/O Module Vision System Discrete Inputs Discrete Outputs
1. The CIO-MICRO and CIO-MICRO-CC I/O modules do not support 1000 BaseT pass-through operation. If 1000 BaseT operation is
required when using the In-Sight 5605 vision system, you must connect a LAN cable from a Gigabit Ethernet switch to the I/O
module’s LAN port and connect the vision system’s Ethernet cable to the Gigabit Ethernet switch.
2. The CIO-MICRO-CC I/O module also adds CC-Link networking capability. For more information, refer to the In-Sight®

CIO-MICRO and CIO-MICRO-CC I/O Modules Installation Manual.
CIO-1350 Breakout
Module
All In-Sight 5000 series vision systems 
(except In-Sight 5604 and 5605)
none 2 general
CIO-1400 All In-Sight 5000 series vision systems 
(except In-Sight 5604)
7 general 2 high-speed,

6 general
CIO-1450 All In-Sight 5000 series vision systems 
(except In-Sight 5604)
8 general 2 high-speed,

8 general
CIO-1460 All In-Sight 5000 series vision systems 
(except In-Sight 5604 and 5605)
8 general 2 high-speed,

8 general
CIO-MICRO1
In-Sight 5600 series vision systems 8 general 2 high-speed, 
8 general
CIO-MICRO-CC12
In-Sight 5600 series vision systems 8 general 2 high-speed, 
8 general

9
Connecting the In-Sight 5000 Series Vision System
This section describes the connection of the In-Sight 5000 series vision system to its standard and
optional components. For a complete list of options and accessories, contact your local Cognex
sales representative.
Note: This information contains updates or corrections to page 9 of the In-Sight®5000 Series Vision
System Installation Manual.
Notes:
• For the In-Sight 5100 series and 5400 series, when the vision system is powered up, User 0
LED and User 1 LED both momentarily turn on. Then, User 0 LED turns off and User 1 LED
stays on. Next, User 0 LED turns on and User 1 LED turns off. Finally, both LEDs momentarily
light up and then turn off.
• For the In-Sight 5600 series, when the vision system is powered up, User 0 LED and User 1
LED both momentarily turn on. Then, User 1 LED turns off and User 0 LED stays on. Next,
User 1 LED turns on and User 0 LED turns off. Finally, both LEDs momentarily light up and
then turn off.

10
Install the Lens
Installing a lens allows you to see the vision system acquire live video images. The exact lens focal
length needed depends on the working distance and the field of view required for your machine
vision application.
In-Sight 5000 Series Vision System (except 5400R):
1. Remove the protective lens cap and the protective film covering the CCD, if present.
2. Attach a C-Mount lens to the vision system (Figure 1).
Figure 1: Install the Lens
Note: This information contains updates or corrections to page 10 of the In-Sight®5000 Series Vision
System Installation Manual.