Cognex In-Sight 7000 Gen2 Series User manual

In-Sight®7000 Gen2 Series
Vision System
Manual
2019 January 03
Revision: 5.7.1.4

Regulations/Conformity
Note: For the most up-to-date CE declaration and regulatory conformity
information, please refer to the Cognex online support site:
http://www.cognex.com/Support.
Safety and Regulatory
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight 7600/7600C: Regulatory Model 1AAB
In-Sight 7800/7800C: Regulatory Model 1AAB
In-Sight 7801/7801C: Regulatory Model 1AAB
In-Sight 7802/7802C: Regulatory Model 1AAB
In-Sight 7900/7900C: Regulatory Model 1AAB
In-Sight 7901/7901C: Regulatory Model 1AAB
In-Sight 7902/7902C: Regulatory Model 1AAB
In-Sight 7905/7905C: Regulatory Model R00063
FCC FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference; and (2)
this device must accept any interference received, including interference that may
cause undesired operation. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at their own expense.
KCC In-Sight 7600/7600C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7800/7800C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7801/7801C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7802/7802C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7900/7900C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7901/7901C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7902/7902C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7905/7905C: Regulatory Model R00063: R-REM-CGX-R00063
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
CB TÜV SÜD AM, IEC/EN 61010-1. CB report available upon request.
EU RoHS Compliant to the latest applicable Directive.
1

China RoHS
Hazardous Substances 有害物质
Part Name
部件名称 Lead (Pb) 铅Mercury
(Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers
(PBDE)
多溴二苯醚
Regulatory
Model 1AAB
Regulatory
Model
R00063
X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
2

For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not
be disposed of along with municipal waste and invites you to use the appropriate
separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental
performance of this product.
3

Precautions
Observe these precautions when installing the Cognex product, to reduce the risk of
injury or equipment damage:
lThe vision system is intended to be supplied by a UL or NRTL listed power
supply with a 24VDC output rated for at least 2A continuous, a maximum
short circuit current rating of less than 8A, a maximum power rating of less
than 100VA and marked Class 2 or Limited Power Source (LPS). Any other
voltage creates a risk of fire or shockand can damage the components.
Applicable national and local wiring standards and rules must be followed.
lTo reduce the risk of damage or malfunction due to over-voltage, line noise,
electrostatic discharge (ESD), power surges, or other irregularities in the
power supply, route all cables and wires away from high current wiring or
high-voltage power sources.
lDo not install Cognex products where they are directly exposed to
environmental hazards such as excessive heat, dust, moisture, humidity,
impact, vibration, corrosive substances, flammable substances, or static
electricity.
lDo not expose the image sensor to laser light; image sensors can be
damaged by direct, or reflected, laser light. If your application requires the
use of laser light that may strike the image sensor, a lens filter at the
corresponding laser's wavelength is recommended. Contact your local
integrator or application engineer for suggestions.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lService loops should be included with all cable connections.
4

lCable shielding can be degraded or cables can be damaged or wear out
more quickly if a service loop or bend radius is tighter than 10X the cable
diameter. The bend radius must begin at least six inches from the
connector.
lThisdevice is certified for office use only and if used at home, there can be
frequency interference problems.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purpose only and may be changed
without notice.
5

In-Sight 7600/7800, 7900, 7901 & 7902
6

In-Sight 7905
7

Installation
Thissection describes the connection of the vision system to its standard
components and accessories. For a complete list of options and accessories, contact
your Cognex sales representative.
Installation procedures and specifications are presented in detailin the In-Sight ®
7000 Gen2 Series Vision System Reference Guide, which is installed with In-Sight
Explorer software.
Note: Cables are sold separately.
CAUTION:All cable connectors are “keyed” to fit the connectors on the vision
system; do not force the connections or damage may occur.
8

Install the C-Mount Lens and Cover (COV-
7000-CMNT or COV-7000-CMNT-EX)
Complete the following steps to install a C-Mount lens and cover (COV-7000-CMNT
or COV-7000-CMNT-EX).
Note:
lWhen using a C-Mount lens, the following restrictions apply.
lMaximum thread length is 5.25mm.
lAt infinity focus, the back focal length of the lens cannot be
greater than 6.5mm in length unless the back of the lens is
smaller than 14.75mm diameter. If the back focal length is
exceeded, a spacer must be installed between the vision
system and lens.
lIf using the COV-7000-CMNT cover, the maximum lens length is
41mm with a bandpass filter, the maximum lens body diameter is
36.5mm and the maximum diameter including locking screws is
47mm.
lIf using the COV-7000-CMNT-EX extended cover, the maximum lens
length is 62mm with a bandpass filter, the maximum lens body
diameter is36.5mm and the maximum diameter including locking
screws is 46.5mm.
1. Remove the rubber faceplate covering the image sensor window, if
present.
2. Remove the protective film covering the threaded lens opening, if present.
9

3. Place the adapter on the faceplate of the vision system. Insert the four
adapter screws and tighten; the maximum torque is 0.90 Nm (8 in-lb).
4. Thread the lens into the vision system.
5. Attach the cover to the vision system. Rotate the cover clockwise
approximately seven degrees to lock it.
Install the C-Mount Lens and Cover (COV-
7000-CMNT-LG)
Complete the following steps to install a C-Mount lens and cover (COV-7000-
CMNT-LG) to the In-Sight 7905 vision system. This cover is only supported with the
In-Sight 7905 vision system.
Note:
lWhen using a C-Mount lens, the following restrictions apply.
lMaximum thread length is 5.25mm.
lAt infinity focus, the back focal length of the lens cannot be
greater than 6.5mm in length unless the back of the lens is
smaller than 14.75mm diameter. If the back focal length is
exceeded, a spacer must be installed between the vision
system and lens.
lIf using the COV-7000-CMNT-LG cover, the maximum lens length is
77mm with a bandpass filter, the maximum lens body diameter is
55mm and the maximum diameter including locking screws is 55mm.
1. Remove the rubber faceplate covering the image sensor window, if
present.
2. Remove the protective film covering the threaded lens opening, if present.
10

3. Place the adapter on the faceplate of the vision system. Insert the four
adapter screws and tighten; the maximum torque is 0.90 Nm (8 in-lb).
4. Thread the lens into the vision system.
5. Attach the cover to the vision system. Rotate the cover clockwise
approximately thirteen degrees to lock it.
Install the Mounting Bracket (ISB-7000-7K)
Complete the following steps to attach the accessory mounting bracket (ISB-7000-
7K) to the vision system.
CAUTION:
lThe vision system should be grounded, either by mounting the vision
system to a fixture that is electrically grounded or by attaching a wire
from the vision system’s mounting fixture to frame ground or Earth
ground. If a ground wire is used, it should be attached to one of the
four mounting points on the back plate of the vision system; not to the
mounting points on the front of the vision system.
lWhen mounting the vision system to the mounting bracket, use the
M3 screws supplied with the mounting kit. If using the 1/4 - 20 or M6
screw holes on the mounting bracket to secure the vision system to a
mounting surface, the insertion depth of the screw should not exceed
7mm. Allowing the mounting screws to bottom in the mounting hole
can damage the vision system.
1. Align the mounting bracket with the mounting holeson the vision system.
2. Insert the M3 screws into the mounting holesand tighten using a 2.5mm hex
wrench; the maximum torque is 0.90 Nm (8 in-lb).
11

Connect the External Light Cable (Optional)
The vision system's LIGHTconnector is used to connect the External Light cable to
an external lighting device, providing power and strobe control. The External Light
cable can be connected to either a continuous or strobed lighting device.
1. Remove the protective cap from the LIGHT connector, if present.
2. Connect the External Light cable’s M12 connector to the vision system's
LIGHT connector.
3. Connect the other end of the Light cable to an external lighting device (for
example, a strobe light).
Connect the Breakout Cable
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Note:
lI/O wiring or adjustments to I/O devices should be performed when
the vision system is not receiving power.
lExposed wires can be cut short or wire ends trimmed, and the wires
tied back using a tie made of non-conductive material. Keep all bare
wires separated from the +24VDC wire.
1. Verify that the 24VDC power supply being used is unplugged and not
receiving power.
2. Optionally, connect the I/O wires to an appropriate device.
12

3. Attach the Breakout cable's +24VDC (Red wire) and GND (Blackwire) to
the corresponding terminals on the power supply.
CAUTION:Never connect voltages other than 24VDC. Always
observe the polarity shown.
4. Connect the Breakout cable's M12 connector to the vision system's PWR
connector.
5. Restore power to the 24VDC power supply and turn it on if necessary.
Connect the Ethernet Cable
CAUTION:The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (typically a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.
1. Connect the Ethernet cable’s M12 connector to the vision system’s ENET
connector.
2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as
applicable.
13

Install Software and Documentation
To configure an In-Sight vision system, In-Sight Explorer software must be installed
on a networked PC. In-Sight software isavailable as a free download from the In-
Sight support site: http://www.cognex.com/Support/InSight.
Log on to the Vision System
1. Open the In-Sight Explorer software.
2. From the Get Connected Application Step, select your In-Sight vision
system from the Select an In-Sight Sensor or Emulator group box and press
the Connect button.
14

7600/7800 Series Vision System
Specifications
Specifications 7600 7600C 7800 7800C 7801 7801C 7802 7802C
Power Consumption 24VDC ±10%, 1.5A maximum
Power Output 24VDC @ 750mA maximum to external light.
Case Temperature10°C to 50°C (32°F to 122°F).
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug
installed), the IP67-rated cover properly installed and the Micro SD card
cover fastened in place.
Shock (Shipping and Storage) IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z)
axis) 80 Gs (800m/s2at 11ms, half-sinusoidal) with cables or cable
plugs and a 150 gram or lighter lens attached.
Vibration (Shipping and Storage)2IEC 60068-2-6: vibration test in each of the three main axis for 2 hours
@ 10 Gs (10 to 500 Hz at 100m/s2/ 15mm) with cables or cable plugs
and a 150 gram or lighter lens attached.
1Case temperature can be verified using the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command. When issued, it returns the vision system's internal temperature in degrees Celsius, which will be about
3 to 5 degrees above the vision system case temperature. For more information, refer to the In-Sight®Explorer Help
file. A thermal scanner can also be used to determine the vision system case temperature. Additional cooling
measures are required if the case temperature cannot be kept below 50°C. Examples of such measures include:
extra heat sinking and/or air movement.
2Lenses weighing more than 150 grams should be removed during shipment of this product or any machinery into
which it is built.
15

7900/7901/7902 Vision System Specifications
Specifications 7900 7900C 7901 7901C 7902 7902C
Power Consumption 24VDC ±10%, 1.5A maximum
Power Output 24VDC @ 750mA maximum to external light.
Case Temperature10°C to 50°C (32°F to 122°F).
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug
installed), the IP67-rated cover properly installed and the Micro SD card
cover fastened in place.
Shock (Shipping and Storage) IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z)
axis) 80 Gs (800m/s2at 11ms, half-sinusoidal) with cables or cable plugs
and a 150 gram or lighter lens attached.
Vibration (Shipping and Storage)2IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @
10 Gs (10 to 500 Hz at 100m/s2/ 15mm) with cables or cable plugs and a
150 gram or lighter lens attached.
1Case temperature can be verified using the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command. When issued, it returns the vision system's internal temperature in degrees Celsius, which will be about
3 to 5 degrees above the vision system case temperature. For more information, refer to the In-Sight®Explorer Help
file. A thermal scanner can also be used to determine the vision system case temperature. Additional cooling
measures are required if the case temperature cannot be kept below 50°C. Examples of such measures include:
extra heat sinking and/or air movement.
2Lenses weighing more than 150 grams should be removed during shipment of this product or any machinery into
which it is built.
16

7905 Vision System Specifications
Specifications 7905 7905C
Power Consumption 24VDC ±10%, 1.5A maximum
Power Output 24VDC @ 750mA maximum to external light.
Case Temperature10°C to 50°C (32°F to 122°F).
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector
plug installed), the IP67-rated cover properly installed and the
Micro SD card cover fastened in place.
Shock (Shipping and Storage) IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X,
Y, Z) axis) 80 Gs (800m/s2at 11ms, half-sinusoidal) with cables or
cable plugs and a 150 gram or lighter lens attached.
Vibration (Shipping and Storage)2IEC 60068-2-6: vibration test in each of the three main axis for 2
hours @ 10 Gs (10 to 500 Hz at 100m/s2/ 15mm) with cables or
cable plugs and a 150 gram or lighter lens attached.
1Case temperature can be verified using the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command. When issued, it returns the vision system's internal temperature in degrees Celsius, which will be about
3 to 5 degrees above the vision system case temperature. For more information, refer to the In-Sight®Explorer Help
file. A thermal scanner can also be used to determine the vision system case temperature. Additional cooling
measures are required if the case temperature cannot be kept below 50°C. Examples of such measures include:
extra heat sinking and/or air movement.
2Lenses weighing more than 150 grams should be removed during shipment of this product or any machinery into
which it is built.
17

規制情報/適合宣言
注: CE 適合宣言および規制に関する最新情報については、コグネックスオンラ
インサポートセンターにアクセスしてください。
http://www.cognex.com/Support
安全規制
製造者 Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight 7600/7600C: 規制モデル 1AAB
In-Sight 7800/7800C: 規制モデル 1AAB
In-Sight 7801/7801C: 規制モデル 1AAB
In-Sight 7802/7802C: 規制モデル 1AAB
In-Sight 7900/7900C: 規制モデル 1AAB
In-Sight 7901/7901C: 規制モデル 1AAB
In-Sight 7902/7902C: 規制モデル 1AAB
In-Sight 7905/7905C: 規制モデル R00063
FCC FCC (アメリカ連邦通信委員会) 規則第15 章クラス A 準拠
本装置は FCC 規則第 15 章に準拠しており、 次の2 つの条件を前提として動作します。
(1) 本装置が有害な干渉を起こさないこと。(2) 本装置が干渉 (誤動作を引き起こす恐
れのある干渉を含む) を受けても耐えること。 本装置は高周波を発生・使用・放射するこ
とがあります。取扱説明書の指示に従わずに設置・使用した場合、無線通信に有害な干
渉を与える可能性があります。 本装置を住宅地で使用すると有害な電波障害を起こす恐
れがあり、この場合、使用者の負担で障害を是正する必要があります。
KCC In-Sight 7600/7600C: 規制モデル 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7800/7800C: 規制モデル 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7801/7801C: 規制モデル 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7802/7802C: 規制モデル 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7900/7900C: 規制モデル 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7901/7901C: 規制モデル 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7902/7902C: 規制モデル 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7905/7905C: 規制モデル R00063: R-REM-CGX-R00063
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1
CB TÜV SÜD AM, IEC/EN 61010-1。請求により、CB 報告書を提供します。
欧州 RoHS 適用可能な最新の指令に準拠。
1

中国 RoHS
有害物質 有害物质
部品名
部件名称 鉛 (Pb) 铅水銀 (Hg) 汞カドミウム
(Cd)
镉
六価クロム
(Cr (VI))
六价铬
ポリ臭素化ビフェ
ニル (PBB)
多溴联苯
ポリ臭素化ジフェニル
エーテル (PBDE)
多溴二苯醚
規制モデル
1AAB
規制モデル
R00063
X O O O O O
本表は、SJ/T 11364 規定に従って作成されました。
这个标签是根据SJ / T 11364 的规定准备的。
O: この部品のすべての均質材料に含まれる有害物質が、GB / T26572 - 2011 の制限要件を下回っていることを
示します。
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: この部品に使用されている均質材料の少なくとも 1 つに含まれている有害物質が、GB / T26572 - 2011 の制
限要件を超えていることを示します。
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
2