Degelman PRO-CAST 80 User manual

COMPONENT OVERVIEW
& PARTS MANUAL
DEGELMAN INDUSTRIES LP
BOX 830-272 INDUSTRIAL DRIVE,
REGINA, SK, CANADA, S4P 3B1
FAX [phone] PH 306.543.4447
1.800.667.3545 DEGELMAN.COM
143087 v1.0
PRO-CAST 80
PRO-TILL 30/36 DISTRIBUTION KIT

-1-
143087 - Pro-Cast Mount Kit - PT 30/36 (14-April-2022)
PT30PT30PT30PT30
Overview of Mounting Pro-Cast Applicator
Mounting Steps
The following is an overview and suggested guide for
mounting a Pro-Cast Applicator to a Pro-Till 30/36.
(Refer to the overview and part pages for general
installation locations and component breakdowns.)
Pro-Till Preparation:
A. On some earlier Pro-Till models, two center hose
clamp weld plates will interfere with the front legs of
the Pro-Cast and need to be cut off (and the welds
ground flush). The Pro-Cast legs can then be clamped
properly to the Pro-Till frame.
Hoses should be routed
behind Pro-Cast legs.
B. On PT 30 models only,
the two Wing Carrier
Assemblies need to be
replaced with the new
ones supplied.Also, a Depth Stop needs to be added
to both of the PT 30 Wing Cylinders to limit stroke.
Pro-Cast to X-Frame Mounting:
1. Clean and prepare your Pro-Till, as desired, for
mounting the Pro-Cast applicator & kit components.
2. Center the main Pro-Cast unit (legs attached) over the
Pro-Till X-Frame and lower into place.
3. Secure the front legs with the appropriate front bolt
plates and 1/2" x 12" bolts / hardware.
4. Secure the rear legs with the appropriate RH/LH bolt
plates and 1/2" x 10" bolts / hardware.
Hydraulic Hoses and ISOBUS Cable Routing:
5. Hydraulic hoses and ISOBUS Cable will come
installed. Secure hydraulic hoses and ISOBUS cable
to the hitch frame with zip-ties. Follow existing
hydraulic hose routing.
IMPORTANT: Ensure that the ISOBUS
cable is supported as it comes out of the
ECU and secured to the hitch frame so
that it does not pull on the ECU.
Distribution Hose Routing Bar Bracket:
6. Center and install the Distribution Hose
Routing Bar Bracket and also the SMV
sign hose protector mounted on the rear
beam of the Pro-Till X-Frame behind the
Pro-Cast Applicator.
© 2022 Degelman Industries LP
Deflector Mounting Brackets:
9. Pre-assemble and install the deflector bracket
assemblies by attaching the correct clamp style
(A or B) onto the correct deflector bracket bolt
locations. The location overview pages show
the positioning information for assembling these
brackets and where they are to be installed
on the Pro-Till. These brackets vary and are
configured differently for the Pro-Till 30 and
Pro-Till 36 models. Please pay attention to the
configurations.
Center Frame Hose Slider Bracket:
7. Install the Center Frame Hose Slider Bracket onto
the front beam of the center frame.
Wing Frame Slider Bars (LH & RH):
8. Install the Slider Bars on the LH & RH wing
frames in position shown in reference image
below. Install bracket towards front of frame to
ensure it will not impact light bar when folding
into transport.
Distribution Hose RoutingDistribution Hose Routing
Bar BracketBar Bracket
Center Frame HoseCenter Frame Hose
Slider BracketSlider Bracket
LH WingLH Wing
Slider BarSlider Bar
RH WingRH Wing
Slider BarSlider Bar
6
7
8 8
SuggestedSuggested
ToolboxToolbox
InstallationInstallation
LocationLocation
Toolbox Holder Bracket:
10. A suggested location to install the toolbox
holder bracket and tool box is shown below.
Customers may choose to locate the toolbox in
a different location, but please be advised it
is recommended to install facing inward as to
avoid tractor wheel/track contact during turns,
or other locations that may
allow the toolbox to be
damaged during operation
or folding for transport.
Reference only, actualReference only, actual
Pro-Till model may differ.Pro-Till model may differ.
A
B B
A
B B PT30PT30PT30PT30 LH WingLH Wing
CylinderCylinder
RH WingRH Wing
CylinderCylinder

-2-
143087 - Pro-Cast Mount Kit - PT 30/36 (14-April-2022)
Distribution Hose Installation / Routing
The hose positions are numbered 1 thru 18 from
left to right across the back of the machine. Hoses
are rough cut and then trimmed to length at the
distribution head. To optimize hose positions and
avoid unnecessary crisscrossing, refer to the cross
sectional hose routing diagrams which show how the
hoses should be bundled together relative to each
other. (Refer to Location Overview Pages for hose
lengths.)
Secure the hoses in place on the Deflector Mounting
Brackets, hoses 1-18 from left-to-right, and then
route towards the front. (Refer to Hose Routing
Bracket details on the Location Overview Pages).
As the wing hoses are routed towards the center
frame, groups of hoses, (1-6 on LH wing or 13-18
on RH wing), pass though a Wing Slider Bracket to
prevent hoses from getting damaged when folding
the Pro-Till into or out of transport position.
Overview of Mounting Pro-Cast Applicator
Hose ClampedHose Clamped
to Deflectorto Deflector
BracketBracket
Flow Chart of Wing Hose Positions
18181010 17171212 1616 15151111 1414 1313113377229955664488
Hose Routing Bar BracketHose Routing Bar Bracket
Center Frame Slider BracketCenter Frame Slider Bracket
1010 1111 1212
778899
LH WingLH Wing
SliderSlider
BracketBracket
RH WingRH Wing
SliderSlider
BracketBracket
112233445566
11
22
11111111
44
222222
44
55
22
55
3333
44
3333
66
1818171716161515
14141313
1818
1717
1818
1717
1616
1818
1515
1717
1414
1616
1313
1818
1717
1616
1515
1414
1818
1717
1616
1515
Hose RoutingHose Routing
Bar BracketBar Bracket
Rear ofRear of
Pro-CastPro-Cast
10-1810-18
1-91-9
1818
1010 1717
1212 1616 1515
1111 1414 1313
11
3377
2299
55
664488
The hoses continue through a Center Frame Slider
Bracket then on to the Hose Routing Bar Bracket
and are attached with zip ties in a specific order as
shown below.
18181010 17171212 1616 15151111 1414 1313113377229955664488
7-97-9 10-1210-12 13-1813-181-61-6
Center Frame Slider BracketCenter Frame Slider Bracket
Wing SliderWing Slider
Bracket - LHBracket - LH
Wing SliderWing Slider
Bracket - RHBracket - RH
Hose Routing Bar BracketHose Routing Bar Bracket
LH Wing Example:
223344551166
7788
Reference only, actual Pro-Till model may differ.Reference only, actual Pro-Till model may differ.
99
WingWing
Slider BracketSlider Bracket
Wing SliderWing Slider
Bracket - LHBracket - LH
Hose Routing Bar BracketHose Routing Bar Bracket
Center Frame Slider BracketCenter Frame Slider Bracket
LH Hoses Example:

-3-
143087 - Pro-Cast Mount Kit - PT 30/36 (14-April-2022)
Overview of Mounting Pro-Cast Applicator
The hoses continue between the rear mounting legs
towards the tank mounted hose bracket (located on
the RH side).
As the hoses are routed through the tank mounted
hose bracket, the orientation of the hoses transitions
into a square block of nine for both the RH & LH
groups of hoses.
The hoses then continue through the front mounting
legs up to the distribution head.
Tank HoseTank Hose
RoutingRouting
BracketBracket
10-1810-18
1-91-9
Hoses ConnectHoses Connect
to Distributionto Distribution
HeadHead
The distribution hoses have specific connection
positions on the distribution manifold. Each hose
(1-18) has a specific attachment location.
(Refer to Location Overview Pages for hose lengths.)
NOTE:Before trimming the hoses to length, fold
the machine to ensure no changes are required.
Use caution and observe pinch points while
folding. Inspect hose connections, routings and
appearances. Once satisfied, trim hoses as
required.
Distribution Head Hose Positions
From Tank Bracket
LH RH
1818
1414
1313
1717
1212
1616
1010
1111
22
44
55
33
66
88
77
99
11
1515
Front of Machine
1133
77
22
88
556644
99
16161818
1111
1717
1212
14141515 1313
1010
1133
77
22
88
556644
99
16161818
1111
1717
1212
14141515 1313
1010
18181010 17171212 1616 15151111 1414 1313113377229955664488

-4-
143087 - Pro-Cast Mount Kit - PT 30/36 (14-April-2022)
290715 - Leg
Assembly,
Rear RH (1)
290720 - Leg Assembly, Rear LH (1)
290722 - Leg Bolt Plate, Rear RH (1)
290607 - Leg Bolt Plate, Front (2)
290717 - Leg Bolt Plate, Rear LH (1)
290710 - Leg
Assembly,
Front LH (1)
290705 - Leg
Assembly,
Front RH (1) 117401 - Bolt, 1/2
x 8-1/2 GR8 (8)
118587 - Flat Washer, 1/2 F436 (32)
118267 - Bolt, 1/2 x 2 GR8 (16)
118729 - Lock Nut, 1/2 - Unitorque (16)
Top Leg Mounting Hardware:
Common Frame Mounting Hardware:
117599 - Lock Washer, 1/2 NL (16)
118133 - Bolt,
1/2 x 12 GR8 (8)
Front Frame
Mounting Bolts:
Rear Frame
Mounting Bolts:
Pro-Cast Leg Component & Mounting Location

-5-
143087 - Pro-Cast Mount Kit - PT 30/36 (14-April-2022)
Toolbox Kit and Bracket Components Tank Mounted Hose Routing Bracket
290587 - Mounting Clamp (2)
290330 - Toolbox
Kit (1)
290590 - Toolbox Mount Assembly (1)
Mounting Hardware:
118417 - Lock Nut,
3/8 (4)
118129 - Bolt, 3/8
x 1-1/4 (4)
118511 - Flat Washer,
3/8 (8)
290332 - Rubber Strap (2)
Wing Frame Slider Brackets Other Components 290138 - Distribution Head
Assembly (1)
101044 - Hose Clamp (18)
143451 - Rate Decal, Pro-Till 30 (1)
143453 - Rate Decal, Pro-Till 36 (1)
290775 - Tank Hose
Route Bracket (1)
290777 - Tank
Hose Clamp (1)
118417 - Lock
Nut, 3/8 (3)
118129 - Bolt, 3/8
x 1-1/4 (4)
118511 - Flat
Washer, 3/8 (6)
117310 - Lock
Washer, 3/8 NL (2)
290776 - Tank Hose
Route Support (1)
118375 - Bolt, CRG - 3/8 x 1-1/4 (1)
Common Bracket Components
290770 - Wing
Cylinder Depth Stop (2)
comes with:
961195 - SHCS,
3/8 x 1-3/4 (2)
Pro-Till 30 Models Only
290780 - Wing Carrier, LH (1)
290785 - Wing
Carrier,
RH (1)
Distribution Hose Routing Bar Bracket
118279 - Bolt,
1/2 x 1-1/2
GR8 (4)
118642 - Bolt, CRG
1/2 x 1-1/4 (4)
118587 - Flat Washer, 1/2 F436 (10)
118729 - Lock Nut, 1/2 - Unitorque (6)
290647 -
Mounting
Clamp (2)
290645 - Top
Mounting Clamp (2)
290641 - Hose Routing
Bracket (1)
290809 -
SMV Hose
Protector (2)
Center Frame Hose Slider Assembly
290866 - Center Frame
Hose Slider (1)
290874 - Mounting
Clamp (2)
118279 - Bolt,
1/2 x 1-1/2
GR8 (4)
118587 - Flat
Washer, 1/2
F436 (8)
118729 - Lock Nut,
1/2 - Unitorque (4)
290874 - Frame
Clamp (2)
290865 - Hose Slider
Bracket - LH (1)
290861 - Hose Slider
Bracket -RH (1)
118279 - Bolt,
1/2 x 1-1/2
GR8 (4)
118587 - Flat Washer, 1/2 F436 (8)
118729 - Lock Nut, 1/2 - Unitorque (4)

-6-
143087 - Pro-Cast Mount Kit - PT 30/36 (14-April-2022)
CC
LL
Pro-Till 30/Pro-Cast Location Overview (LH)
Left WingLeft Wing
TransportTransport
CarrierCarrier
290863 - Frame
Clamp (1)
290851 - LH,
Frame Clamp (1)
290850 - RH,
Frame Clamp (1)
118279 - Bolt, 1/2
x 1-1/2 GR8 (2)
118587 - Flat
Washer, 1/2
F436 (4)
118729 - Lock
Nut, 1/2
Unitorque (2)
A - Clamp Overview B - Clamp Overview
AABB
118123 - Bolt, 1/4 x 1 (4)
118541 - Flat Washer, 1/4 SAE (8)
118483 - Lock Nut, 1/4 (4)
Clamp Angle
RH Mount
RSRS
290852 - Angle,
RH (1)
Clamp Angle
LH Mount
LSLS
290853 - Angle,
LH (1)
Common Mounting Hardware:
11
11
11
22
22
33
101044 - Hose Clamp (18)
290857 - 4-Hose Deflector
Plate Assembly (2)
290860 - 2-Hose Deflector Plate Assembly (3)
290855 - 1-Hose Deflector
Plate Assembly (4)
Front LeftFront Left
LegLeg
Rear LeftRear Left
LegLeg
83-7/8"83-7/8"
160-7/8"160-7/8"
31-7/8"31-7/8"
60-7/8"60-7/8"
12-1/8"12-1/8"
A-RS-1A-RS-1 B-RS-2B-RS-2B-RS-1B-RS-1 A-LS-2A-LS-2 A-LS-1A-LS-1B-LS-1B-LS-1
112233445566778899
13-1/2"13-1/2" 18-1/2"18-1/2"16"16"12-3/4"12-3/4"
A-LS-1A-LS-1
CylinderCylinder
StopStop
1-91-9

-7-
143087 - Pro-Cast Mount Kit - PT 30/36 (14-April-2022)
Right WingRight Wing
TransportTransport
CarrierCarrier
Pro-Till 30/Pro-Cast Location Overview (RH)
CC
LL
290138 - Distribution
Head Assembly (1)
101044 - Hose
Clamp (18)
1818
1414
1313
1717
1212
1616
1010
1111
22
44
55
33
66
88
77
99
11
1515
Front of Machine
Hose#/Length
(Roll-04)
18 - 41 ft
15 - 34 ft
10 - 25 ft
(Roll-05)
17 - 40 ft
13 - 31 ft
12 - 28 ft
(Roll-06)
16 - 38 ft
14 - 34 ft
11 - 28 ft
Approx. Hose Lengths
Note: Suggested hose cut lengths
per roll are listed below. You may
wish to label hoses as they are
cut. Trim as required once routed.
Hose#/Length
(Roll-01)
1 - 41 ft
4 - 34 ft
9 - 25 ft
(Roll-02)
2 - 40 ft
6 - 31 ft
7 - 28 ft
(Roll-03)
3 - 38 ft
5 - 34 ft
8 - 28 ft
PT30
10-1810-18
Tank HoseTank Hose
Routing BracketRouting Bracket
DistributionDistribution
Head - 18 HoseHead - 18 Hose
Hose RoutingHose Routing
BracketBracket
Front RightFront Right
LegLeg
Rear RightRear Right
LegLeg
87-7/8"87-7/8"
60-7/8"60-7/8"
34-5/8"34-5/8"
1111 1212 1313 1414 1515 1616 1717 1818
13"13"19"19"
B-RS-3B-RS-3 B-RS-2B-RS-2B-RS-1B-RS-1 B-RS-3B-RS-3 B-LS-2B-LS-2 B-LS-1B-LS-1A-RS-1A-RS-1
160-7/8"160-7/8"
16"16" 12-3/4"12-3/4"
1010
CylinderCylinder
StopStop

-8-
143087 - Pro-Cast Mount Kit - PT 30/36 (14-April-2022)
Pro-Till 36/Pro-Cast Location Overview (LH)
83-7/8"83-7/8"
163-1/4"163-1/4"
31-3/8"31-3/8"
64-1/8"64-1/8"
9-1/8"9-1/8"
A-LS-3A-LS-3 A-LS-3A-LS-3A-RS-4A-RS-4 A-RS-5A-RS-5 A-RS-1A-RS-1 A-RS-1A-RS-1B-RS-1B-RS-1
112233445566778899
20-5/8"20-5/8"
CC
LL
1-91-9
Front LeftFront Left
LegLeg
RearRear
Left LegLeft Leg
290863 - Frame
Clamp (1)
290851 - LH,
Frame Clamp (1)
290850 - RH,
Frame Clamp (1)
118279 - Bolt, 1/2
x 1-1/2 GR8 (2)
118587 - Flat
Washer, 1/2
F436 (4)
118729 - Lock
Nut, 1/2
Unitorque (2)
A - Clamp Overview B - Clamp Overview
AABB
118123 - Bolt, 1/4 x 1 (4)
118541 - Flat Washer, 1/4 SAE (8)
118483 - Lock Nut, 1/4 (4)
Clamp Angle
RH Mount
RSRS
290852 - Angle,
RH (1)
Clamp Angle
LH Mount
LSLS
290853 - Angle,
LH (1)
Common Mounting Hardware:
20-5/8"20-5/8"18-5/8"18-5/8"19-5/8"19-5/8"
11
11
11
11
55
22
22
44
33
101044 - Hose Clamp (18)
290872 - 3-Hose Deflector Plate Assembly (4)
290868 - 2-Hose Deflector Plate Assembly (1)
290855 - 1-Hose Deflector Plate Assembly (3)
290870 - 1-Hose
Offset Assembly (1)

-9-
143087 - Pro-Cast Mount Kit - PT 30/36 (14-April-2022)
Pro-Till 36/Pro-Cast Location Overview (RH)
85-5/8"85-5/8"
63-3/4"63-3/4"
36-1/2"36-1/2"
1111 1212 1313 1414 1515 1616 1717 1818
21-5/8"21-5/8"20-5/8"20-5/8"
CC
LL
10-1810-18
Tank HoseTank Hose
Routing BracketRouting Bracket
DistributionDistribution
Head - 18 HoseHead - 18 Hose
Hose RoutingHose Routing
BracketBracket
FrontFront
Right LegRight Leg
RearRear
Right LegRight Leg
290138 - Distribution
Head Assembly (1)
101044 - Hose
Clamp (18)
1818
1414
1313
1717
1212
1616
1010
1111
22
44
55
33
66
88
77
99
11
1515
Front of Machine
Hose#/Length
(Roll-04)
18 - 41 ft
15 - 34 ft
10 - 25 ft
(Roll-05)
17 - 40 ft
13 - 31 ft
12 - 28 ft
(Roll-06)
16 - 38 ft
14 - 34 ft
11 - 28 ft
Approx. Hose Lengths
Note: Suggested hose cut lengths
per roll are listed below. You may
wish to label hoses as they are
cut. Trim as required once routed.
Hose#/Length
(Roll-01)
1 - 41 ft
4 - 34 ft
9 - 25 ft
(Roll-02)
2 - 40 ft
6 - 31 ft
7 - 28 ft
(Roll-03)
3 - 38 ft
5 - 34 ft
8 - 28 ft
PT36
B-RS-2B-RS-2 B-RS-1B-RS-1A-RS-1A-RS-1 A-LS-2A-LS-2 A-LS-1A-LS-1 A-LS-5A-LS-5B-LS-4B-LS-4
153"153"
17-5/8"17-5/8" 19-5/8"19-5/8"
1010

-10-
143087 - Pro-Cast Mount Kit - PT 30/36 (14-April-2022)
Pro-Till 36 Product Density - lbs/bu (lbs/ft3)
30 (24) 35 (28) 40 (32) 45 (36) 50 (40) 55 (44) 60 (48)
Roller Configuration Application Rate Range - lbs/acre (values shown are with implement speed at 10mph)
25 4 - 7 5 - 9 6 - 10 7 - 11 7 - 12 8 - 14 9 - 15
30 8 - 13 9 - 15 10 - 17 12 - 19 13 - 21 14 - 23 15 - 26
25 + 30 12 - 20 14 - 24 16 - 27 18 - 30 20 - 34 22 - 37 24 - 40
60 15 - 26 18 - 30 20 - 34 23 - 38 26 - 43 28 - 47 31 - 51
60 +25 20 - 33 23 - 39 26 - 44 30 - 50 33 - 55 36 - 61 40 - 66
60 + 30 23 - 38 27 - 45 31 - 51 35 - 58 38 - 64 42 - 70 46 - 77
60 + 30 + 25 28 - 46 32 - 54 37 - 61 41 - 69 46 - 76 50 - 84 55 - 92
60 + 60 31 - 51 36 - 60 41 - 68 46 - 77 51 - 85 56 - 94 61 - 102
60 + 60 + 25 35 - 59 41 - 68 47 - 78 53 - 88 59 - 98 65 - 108 70 - 117
60 + 60 + 30 38 - 64 45 - 75 51 - 85 58 - 96 64 - 107 70 - 117 77 - 128
60 + 60 + 30 + 25 43 - 71 50 - 83 57 - 95 64 - 107 71 - 119 79 - 131 86 - 143
60 + 60 + 60 46 - 92 54 - 108 61 - 123 69 - 138 77 - 154 85 - 169 92 - 184
For speeds other than 10mph, use Target Application Rate x(Speed /10mph) then use this value for selection above.
Metering Reference Charts
CALIBRATION
FACTOR CHART
Product Density - lbs/bu (lbs/ft3)
30 (24) 35 (28) 40 (32) 45 (36) 50 (40) 55 (44) 60 (48)
Roller Configuration Calibration Factor - lbs/rev
25 0.07 0.08 0.1 0.11 0.12 0.13 0.14
30 0.12 0.14 0.17 0.19 0.21 0.23 0.25
25 + 30 0.2 0.23 0.26 0.29 0.33 0.36 0.39
60 0.25 0.29 0.33 0.37 0.41 0.46 0.5
60 +25 0.32 0.37 0.43 0.48 0.53 0.59 0.64
60 + 30 0.37 0.43 0.5 0.56 0.62 0.68 0.75
60 + 30 + 25 0.44 0.52 0.59 0.67 0.74 0.82 0.89
60 + 60 0.5 0.58 0.66 0.75 0.83 0.91 0.99
60 + 60 + 25 0.57 0.66 0.76 0.85 0.95 1.04 1.14
60 + 60 + 30 0.62 0.72 0.83 0.93 1.04 1.14 1.24
60 + 60 + 30 + 25 0.69 0.81 0.92 1.04 1.16 1.27 1.39
60 + 60 + 60 0.75 0.87 0.99 1.12 1.24 1.37 1.49
Pro-Till 30 Product Density - lbs/bu (lbs/ft3)
30 (24) 35 (28) 40 (32) 45 (36) 50 (40) 55 (44) 60 (48)
Roller Configuration Application Rate Range - lbs/acre (values shown are with implement speed at 10mph)
25 5 - 9 6 - 10 7 - 12 8 - 13 9 - 15 10 - 16 11 - 18
30 9 - 15 11 - 18 12 - 20 14 - 23 15 - 26 17 - 28 18 - 31
25 + 30 15 - 24 17 - 28 19 - 32 22 - 36 24 - 40 27 - 45 29 - 49
60 18 - 31 22 - 36 25 - 41 28 - 46 31 - 51 34 - 56 37 - 61
60 +25 24 - 40 28 - 46 32 - 53 36 - 60 40 - 66 44 - 73 48 - 79
60 + 30 28 - 46 32 - 54 37 - 61 42 - 69 46 - 77 51 - 85 55 - 92
60 + 30 + 25 33 - 55 39 - 64 44 - 73 50 - 83 55 - 92 61 - 101 66 - 110
60 + 60 37 - 61 43 - 72 49 - 82 55 - 92 61 - 102 68 - 113 74 - 123
60 + 60 + 25 42 - 70 49 - 82 56 - 94 63 - 106 70 - 117 77 - 129 84 - 141
60 + 60 + 30 46 - 77 54 - 90 61 - 102 69 - 115 77 - 128 85 - 141 92 - 154
60 + 60 + 30 + 25 51 - 86 60 - 100 69 - 114 77 - 129 86 - 143 94 - 157 103 - 172
60 + 60 + 60 55 - 111 65 - 129 74 - 148 83 - 166 92 - 184 101 - 203 111 - 221
For speeds other than 10mph, use Target Application Rate x(Speed /10mph) then use this value for selection above.