Deif PPM 300 User manual

OPERATOR'S MANUAL
PPM 300
Protection and Power Management
4189340910Q

1. About the Operator's manual
1.1 Symbols for general notes....................................................................................................................................................................................................5
1.2 Symbols for hazard statements......................................................................................................................................................................................... 5
1.3 Symbols for LEDs......................................................................................................................................................................................................................5
1.4 Intended users of the Operator's manual.....................................................................................................................................................................6
1.5 Software versions......................................................................................................................................................................................................................6
1.6 Technical support .....................................................................................................................................................................................................................6
1.7 Warnings and safety.................................................................................................................................................................................................................7
1.8 Legal information.......................................................................................................................................................................................................................7
2. Getting started
2.1 About controller operation................................................................................................................................................................................................... 9
2.2 About the display unit (DU 300).......................................................................................................................................................................................10
2.2.1 Display, LEDs, and buttons......................................................................................................................................................................................... 10
2.2.2 Screen layout.....................................................................................................................................................................................................................11
2.2.3 About the virtual keyboard...........................................................................................................................................................................................12
2.2.4 About the help...................................................................................................................................................................................................................13
3. Operating the system
3.1 GENSET controller basic actions...................................................................................................................................................................................14
3.1.1 Introduction to operating the GENSET controllers............................................................................................................................................ 14
3.1.2 GENSET controller buttons.........................................................................................................................................................................................15
3.1.3 GENSET controller LEDs.............................................................................................................................................................................................16
3.1.4 Change modes................................................................................................................................................................................................................. 17
3.1.5 Start the genset................................................................................................................................................................................................................ 17
3.1.6 Stop the genset................................................................................................................................................................................................................ 18
3.1.7 Close the genset breaker............................................................................................................................................................................................. 18
3.1.8 Open the genset breaker..............................................................................................................................................................................................19
3.1.9 Set genset start and stop priority.............................................................................................................................................................................. 19
3.2 EMERGENCY genset controller basic actions........................................................................................................................................................20
3.2.1 Introduction to operating the EMERGENCY genset controller.....................................................................................................................20
3.2.2 EMERGENCY genset controller buttons...............................................................................................................................................................21
3.2.3 EMERGENCY genset controller LEDs...................................................................................................................................................................22
3.2.4 Change modes................................................................................................................................................................................................................. 23
3.2.5 Start the emergency genset........................................................................................................................................................................................23
3.2.6 Stop the emergency genset........................................................................................................................................................................................ 24
3.2.7 Close the emergency genset breaker.....................................................................................................................................................................24
3.2.8 Open the emergency genset breaker..................................................................................................................................................................... 25
3.2.9 Close the tie breaker...................................................................................................................................................................................................... 25
3.2.10 Open the tie breaker....................................................................................................................................................................................................26
3.2.11 Test the EMERGENCY genset................................................................................................................................................................................27
3.2.12 Harbour operation.........................................................................................................................................................................................................27
3.3 HYBRID controller basic actions.................................................................................................................................................................................... 28
3.3.1 Introduction to operating the HYBRID controllers..............................................................................................................................................28
3.3.2 HYBRID controller buttons.......................................................................................................................................................................................... 29
3.3.3 HYBRID controller LEDs.............................................................................................................................................................................................. 30
3.3.4 Change modes................................................................................................................................................................................................................. 31
3.3.5 Start the inverter...............................................................................................................................................................................................................31
3.3.6 Stop the inverter...............................................................................................................................................................................................................32
3.3.7 Close the inverter breaker............................................................................................................................................................................................32
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3.3.8 Open the inverter breaker............................................................................................................................................................................................32
3.3.9 Set inverter start and stop priority.............................................................................................................................................................................33
3.4 SHAFT generator controller basic actions................................................................................................................................................................34
3.4.1 Introduction to operating the SHAFT generator controller............................................................................................................................. 34
3.4.2 SHAFT generator controller LEDs and buttons.................................................................................................................................................. 35
3.4.3 Close the shaft generator breaker............................................................................................................................................................................36
3.4.4 Open the shaft generator breaker............................................................................................................................................................................ 36
3.5 SHORE connection controller basic actions............................................................................................................................................................37
3.5.1 Introduction to operating the SHORE connection controller......................................................................................................................... 37
3.5.2 SHORE connection controller LEDs and buttons.............................................................................................................................................. 38
3.5.3 Close the shore connection breaker........................................................................................................................................................................39
3.5.4 Open the shore connection breaker........................................................................................................................................................................ 39
3.6 BUS TIE breaker controller basic actions..................................................................................................................................................................41
3.6.1 Introduction to operating the BUS TIE breaker controller...............................................................................................................................41
3.6.2 BUS TIE breaker controller LEDs and buttons................................................................................................................................................... 42
3.6.3 Close the bus tie breaker............................................................................................................................................................................................. 43
3.6.4 Open the bus tie breaker..............................................................................................................................................................................................43
3.7 Operator messages................................................................................................................................................................................................................44
3.7.1 Controller status texts....................................................................................................................................................................................................44
3.7.2 Operator information messages................................................................................................................................................................................45
4. Home
4.1 Home page.................................................................................................................................................................................................................................. 50
5. Log on
5.1 Log on page................................................................................................................................................................................................................................51
6. Configure
6.1 Configure page......................................................................................................................................................................................................................... 52
6.2 Date and time page.................................................................................................................................................................................................................53
6.3 View design page.................................................................................................................................................................................................................... 54
6.3.1 Add or configure a view................................................................................................................................................................................................ 55
6.4 Pair page...................................................................................................................................................................................................................................... 57
6.5 Priority page...............................................................................................................................................................................................................................58
6.6 Counters page...........................................................................................................................................................................................................................59
6.7 Parameters..................................................................................................................................................................................................................................60
6.7.1 Parameters list page...................................................................................................................................................................................................... 60
6.7.2 Configure a curve............................................................................................................................................................................................................ 61
6.8 Input/output................................................................................................................................................................................................................................ 62
6.8.1 About input/output........................................................................................................................................................................................................... 62
6.8.2 Rack or ECU selection page.......................................................................................................................................................................................64
6.8.3 Module selection page.................................................................................................................................................................................................. 65
6.8.4 Terminal selection page................................................................................................................................................................................................ 66
6.8.5 Digital input (DI) page....................................................................................................................................................................................................67
6.8.6 Digital output (DO) page...............................................................................................................................................................................................68
6.8.7 Analogue input (AI) page..............................................................................................................................................................................................69
6.8.8 Analogue output (AO or PWM) page...................................................................................................................................................................... 70
7. Alarms
7.1 Alarms page............................................................................................................................................................................................................................... 71
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7.1.1 Alarm state......................................................................................................................................................................................................................... 72
7.1.2 Shelved alarms.................................................................................................................................................................................................................72
7.1.3 Remove from service..................................................................................................................................................................................................... 73
7.1.4 Silence horn.......................................................................................................................................................................................................................73
8. Tools
8.1 Tools page................................................................................................................................................................................................................................... 75
8.2 Tags page.....................................................................................................................................................................................................................................76
8.3 Backup page.............................................................................................................................................................................................................................. 77
8.4 Restore..........................................................................................................................................................................................................................................78
8.4.1 Restore restrictions.........................................................................................................................................................................................................78
8.4.2 Restore page.....................................................................................................................................................................................................................79
8.4.3 Restore selection page................................................................................................................................................................................................. 80
8.5 Regulator status.......................................................................................................................................................................................................................81
8.5.1 Regulator status AVR page.........................................................................................................................................................................................81
8.5.2 Regulator status GOV page........................................................................................................................................................................................82
8.6 Units page....................................................................................................................................................................................................................................83
8.7 Communication........................................................................................................................................................................................................................ 84
8.7.1 Controller communication page.................................................................................................................................................................................84
8.7.2 Display communication page......................................................................................................................................................................................85
9. Tools - Advanced
9.1 Tools advanced page............................................................................................................................................................................................................ 86
9.2 Controller type page.............................................................................................................................................................................................................. 87
9.3 Brightness page.......................................................................................................................................................................................................................88
9.3.1 Brightness level page.....................................................................................................................................................................................................89
9.3.2 Brightness time page..................................................................................................................................................................................................... 90
9.4 Permissions page....................................................................................................................................................................................................................91
9.4.1 Groups page......................................................................................................................................................................................................................92
9.4.2 Users page......................................................................................................................................................................................................................... 93
10. Log
10.1 Log page....................................................................................................................................................................................................................................94
10.2 DM2 Log page.........................................................................................................................................................................................................................95
11. Info
11.1 Info page.................................................................................................................................................................................................................................... 96
12. Live data
12.1 Live data page........................................................................................................................................................................................................................ 97
12.2 Visual synchronisation page..........................................................................................................................................................................................98
13. Troubleshooting
13.1 Troubleshooting the system in Switchboard control....................................................................................................................................... 99
13.2 Troubleshooting alarms.................................................................................................................................................................................................... 99
13.3 Troubleshooting analogue input sensor failures............................................................................................................................................. 100
13.4 Troubleshooting communication.............................................................................................................................................................................. 100
14. Replace internal battery
14.1 Replace battery in PCM3.1............................................................................................................................................................................................ 101
15. End-of-life
15.1 Disposal of waste electrical and electronic equipment................................................................................................................................ 103
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1. About the Operator's manual
1.1 Symbols for general notes
NOTE This shows general information.
More information
This shows where you can find more information.
Example
This shows an example.
How to ...
This shows a link to a video for help and guidance.
1.2 Symbols for hazard statements
DANGER!
This shows dangerous situations.
If the guidelines are not followed, these situations will result in death, serious personal injury, and equipment damage or
destruction.
WARNING
This shows potentially dangerous situations.
If the guidelines are not followed, these situations could result in death, serious personal injury, and equipment damage
or destruction.
CAUTION
This shows low level risk situation.
If the guidelines are not followed, these situations could result in minor or moderate injury.
NOTICE
This shows an important notice
Make sure to read this information.
1.3 Symbols for LEDs
LEDs in this document are noted by the following symbols:
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Symbol Colour State Notes
Grey Off Static • The LED is not active.
• The feature or indication is not active.
Any On Static The feature or indication is active.
Any On Flashing The feature or indication is active.
NOTE Some products do not support all LED colours.
1.4 Intended users of the Operator's manual
CAUTION
Read this manual
Read this manual before you operate the system. Failure to do this may result in personal injury and damage to the
equipment.
The Operator's manual is for the operator that completes daily operations with the controller. The manual includes information about
the LEDs, buttons and screens, and general operator tasks, alarms, and logs.
1.5 Software versions
The information in this document relates to software versions:
Software Details Version
PCM APPL Controller application 1.0.16.x
DU APPL Display unit application 1.0.17.x
PICUS PC software 1.0.16.x
1.6 Technical support
Technical documentation
Download the technical documentation from the DEIF website: https://www.deif.com/documentation/
Service and support
DEIF is committed to being available to our customers and partners 24 hours a day, seven days a week, to guarantee the highest
levels of service and support.
https://www.deif.com/support
Training
DEIF arranges training courses at DEIF offices worldwide.
https://www.deif.com/training
Additional service
DEIF offers service with design, commissioning, operating and optimisation.
https://www.deif.com/support/local-office
OPERATOR'S MANUAL 4189340910Q EN Page 6 of 103

1.7 Warnings and safety
Safety during installation and operation
When you install and operate the equipment, you may have to work with dangerous currents and voltages. The installation must
only be carried out by authorised personnel who understand the risks involved in working with electrical equipment.
DANGER!
Hazardous live currents and voltages
Do not touch any terminals, especially the AC measurement inputs and the relay terminals, as this could lead to injury or
death.
Automatic and remote-controlled starts
CAUTION
Automatic genset start
The power management system automatically starts gensets when more power is needed. It can be difficult for an
inexperienced operator to predict which gensets will start. In addition, gensets can be started remotely (for example, via
an Ethernet connection, or a digital input).
To avoid personal injury, the genset design, the layout, and maintenance procedures must take this into account.
Switchboard control
In Switchboard control, the operator operates the equipment from the switchboard. When Switchboard control is activate:
• The controller trips the breaker and/or shuts down the engine, if an alarm situation arises that requires a trip and/or shutdown.
• The controller does not respond to a blackout.
• The controller does not provide power management.
• The controller does not accept operator commands.
• The controller cannot and does not prevent manual operator actions.
The switchboard design must protect the system when the controller is in Switchboard control.
DANGER!
Manual override of alarm action
Do not use switchboard or manual control to override the alarm action of an active alarm.
An alarm may be active because it is latched, or because the alarm condition is still active. If the alarm action is
manually overridden, the latched alarm provides no protection.
1.8 Legal information
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF does not
take responsibility for the accuracy of translations, and translations might not be updated at the same time as the English document.
If there is a discrepancy, the English version prevails.
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Warranty
The rack may only be opened to remove, replace, and/or add a hardware module or the internal battery on PCM3.1. The procedure
in the Installation instructions must be followed. If the rack is opened for any other reason, and/or the procedure is not followed,
then the warranty is void.
If the display unit is opened, then the warranty is void.
Open source software
This product contains open source software licensed under, for example, the GNU General Public License (GNU GPL) and GNU
Lesser General Public License (GNU LGPL). The source code for this software can be obtained by contacting DEIF at
[email protected]. DEIF reserves the right to charge for the cost of the service.
Trademarks
DEIF, power in control and the DEIF logo are trademarks of DEIF A/S.
Bonjour® is a registered trademark of Apple Inc. in the United States and other countries.
Adobe®, Acrobat®, and Reader®are either registered trademarks or trademarks of Adobe Systems Incorporated in the United
States and/or other countries.
CANopen® is a registered community trademark of CAN in Automation e.V. (CiA).
SAE J1939® is a registered trademark of SAE International®.
CODESYS® is a trademark of CODESYS GmbH.
EtherCAT®, EtherCAT P®, Safety over EtherCAT®, are trademarks or registered trademarks, licensed by Beckhoff Automation
GmbH, Germany.
Modbus® is a registered trademark of Schneider Automation Inc.
Windows® is a registered trademark of Microsoft Corporation in the United States and other countries.
All trademarks are the properties of their respective owners.
Copyright
© Copyright DEIF A/S. All rights reserved.
OPERATOR'S MANUAL 4189340910Q EN Page 8 of 103

2. Getting started
2.1 About controller operation
The PPM 300 controllers make sure that required power is available and the system is protected for typical marine applications.
Power Management System (PMS) control
All controllers usually operate with PMS control.
The GENSET or HYBRID controllers usually operate in AUTO mode. In AUTO mode, the PMS automatically starts and stops
gensets or inverters, for the power requirements. The PMS automatically controls the genset or inverter breakers. Gensets or
inverters connect automatically as necessary.
The SHAFT generator, SHORE connection and BUS TIE breaker controllers usually operate in PMS control. These do not
automatically connect to a shaft generator or a shore connection, or automatically close to a bus tie breaker. You must manually
start these actions. Once you start these actions, the controller automatically follows a pre-programmed sequence.
The GENSET, HYBRID, and EMERGENCY genset controllers can operate in either AUTO or a semi-automatic (SEMI) mode. These
are PMS modes. In SEMI mode, you must manually start or stop the genset or inverter. You must also manually start the pre-
programmed sequence to close or open the genset or inverter breaker to the busbar.
Switchboard control
Each controller can operate in switchboard control. You can manually operate the genset speed and open and close the breakers.
Use Switchboard control for troubleshooting, or to manually override the system..
In Switchboard control, all the controller functions are not available, but the controller protections stay active. The controller monitors
the operation for alarm conditions, and activates alarm actions if necessary.
Buttons and LEDs
You can use the push-buttons to operate the system. You can change modes, start pre-programmed sequences, change genset
priority, and silence alarms. The buttons to start or stop the genset, or close or open the breakers, are only active in SEMI mode.
The display LEDs show the status of the system.
Display screen
Use the display screen to:
• Monitor system operation.
• Log on to the controller.
• See alarm lists and logs.
• Acknowledge and unlatch alarms.
• Configure the controller settings.
NOTE Features are protected by user level permissions.
PICUS
Power In Control Utility Software (PICUS) is the computer software to configure and monitor the controllers. You can connect a
computer with PICUS to the controller (direct connection). You can now configure, supervise, send commands and more.
OPERATOR'S MANUAL 4189340910Q EN Page 9 of 103

2.2 About the display unit (DU 300)
2.2.1 Display, LEDs, and buttons
Switchboard control
Home
P1
12:00
Configure Tools Info
Live dataLogAlarmLog on
1
6
9
11
2
3
4
5
7 8
10
No. Item Notes
1 Display unit power Off : Unit not powered. Green : Unit powered.
2 Self-check OK Off : Controller self-check not OK, or no
connection to the controller.
Green : Controller self-check OK.
3 Ready for operation Off : Controller in switchboard control or an
alarm action prevents source from supplying
power.
Green : Controller not in switchboard control
and no alarm action prevents the source from
supplying power.
4 Alarm Green : No alarms.
Yellow : Unlatched alarms can be reset.
Red : All active alarms acknowledged.
Green flash : Only cleared unacknowledged
alarms.
Yellow flash : Unacknowledged latched
alarms
Red flash : Unacknowledged alarms.
5 Horn silence Stop the horn output. Hold: Change to alarms page.
6 Screen Shows the feature or page.
7 Bottom strip LEDs and buttons for the controller type.
8 Soft key Move selection to a column, or select the soft key shown on screen.
9 Back Change to previous page. Hold: Change to home page.
10 Selection on screen Up : Move selection up on the screen.
OK : confirm selection on screen.
Down : Move selection down on the screen.
11 Help Change to help page. Hold: Change to Live data page.
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