Deif AGC 200 Series User manual

DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: [phone] · Fax: [phone] · [e-mail] · www.deif.com
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: [phone] · Fax: [phone] · [e-mail] · www.deif.com
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: [phone] · Fax: [phone] · [e-mail] · www.deif.com
QUICK START GUIDE
AGC 200 Advanced Gen-set Controller
● What’s in the delivery?
● Getting started
● The first steps
● Using the AGC 200
Document no.: 4189340608A
SW version: 3.5X.X or later

1. General information
1.1. Warnings, legal information and safety..................................................................................................3
1.1.1. Warnings and notes ......................................................................................................................3
1.1.2. Legal information and disclaimer ..................................................................................................3
1.1.3. Safety issues ................................................................................................................................3
1.1.4. Electrostatic discharge awareness ...............................................................................................3
1.1.5. Factory settings ............................................................................................................................3
1.2. About the quick start guide.....................................................................................................................4
1.2.1. General purpose............................................................................................................................4
1.2.2. Intended users...............................................................................................................................4
1.2.3. Contents and overall structure ......................................................................................................4
2. What's in the delivery?
2.1. Standard delivery...................................................................................................................................5
2.1.1. Standard delivery ..........................................................................................................................5
2.2. Optional delivery.....................................................................................................................................6
3. Getting started
3.1. Switching on the first time......................................................................................................................8
3.1.1. AGC 200 single application ..........................................................................................................9
3.1.2. AGC 200 island ...........................................................................................................................10
3.1.3. AGC 200 mains ..........................................................................................................................11
3.1.4. AGC 200 BTB .............................................................................................................................12
3.2. Getting started with the DEIF utility software (USW)............................................................................13
3.2.1. Downloading the software...........................................................................................................13
3.2.2. Installation of USB drivers...........................................................................................................13
3.2.3. Getting connected........................................................................................................................13
3.2.4. Read parameters from the device...............................................................................................15
3.2.5. Basic configuration of a device using the utility software.............................................................15
4. Display push-buttons and LEDs
4.1. Push-button functions...........................................................................................................................17
4.2. LED functions.......................................................................................................................................18
4.2.1. Display navigation .......................................................................................................................19
4.3. Controller setup....................................................................................................................................19
4.3.1. Controllers available ...................................................................................................................19
4.3.2. Controller output types ................................................................................................................19
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1. General information
1.1 Warnings, legal information and safety
1.1.1 Warnings and notes
Throughout this document, a number of warnings and notes with helpful user information will be presented.
To ensure that these are noticed, they will be highlighted as follows in order to separate them from the gener-
al text.
Warnings
Warnings indicate a potentially dangerous situation, which could result in death, personal in-
jury or damaged equipment, if certain guidelines are not followed.
Notes
Notes provide general information, which will be helpful for the reader to bear in mind.
1.1.2 Legal information and disclaimer
DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about how
to install or operate the engine/generator controlled by the Multi-line 2 unit, the company responsible for the
installation or the operation of the set must be contacted.
The Multi-line 2 unit is not to be opened by unauthorised personnel. If opened anyway, the war-
ranty will be lost.
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
1.1.3 Safety issues
Installing and operating the Multi-line 2 unit may imply work with dangerous currents and voltages. Therefore,
the installation should only be carried out by authorised personnel who understand the risks involved in work-
ing with live electrical equipment.
Be aware of the hazardous live currents and voltages. Do not touch any AC measurement in-
puts as this could lead to injury or death.
1.1.4 Electrostatic discharge awareness
Sufficient care must be taken to protect the terminal against static discharges during the installation. Once the
unit is installed and connected, these precautions are no longer necessary.
1.1.5 Factory settings
The Multi-line 2 unit is delivered from factory with certain factory settings. These are based on average values
and are not necessarily the correct settings for matching the engine/generator set in question. Precautions
must be taken to check the settings before running the engine/generator set.
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1.2 About the quick start guide
1.2.1 General purpose
This Quick Start Guide mainly includes general product information, mounting instructions and wiring descrip-
tions.
The general purpose of this document is to help the user with the first steps of installing and using the Multi-
line 2 system.
Please make sure that you also read the Installation Instructions before starting to work with
the Multi-line 2 unit and the genset to be controlled. Failure to do this could result in human
injury or damage to the equipment.
1.2.2 Intended users
This Quick Start Guide is mainly intended for the panel builder in charge. On the basis of this document, the
panel builder designer will give the electrician the information he needs in order to get started with the instal-
lation. For detailed electrical drawings, please see the Installation Instructions.
1.2.3 Contents and overall structure
This document is divided into chapters, and in order to make the structure simple and easy to use, each
chapter will begin from the top of a new page.
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2. What's in the delivery?
2.1 Standard delivery
2.1.1 Standard delivery
Main unit
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Installation Instructions
2.2 Optional delivery
PC cable for utility software (option J4 or J7)
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Additional Operator Panel, AOP-2 (option X4)
For description of how to connect the optional deliveries, please refer to the option X manual.
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3. Getting started
3.1 Switching on the first time
The below drawings show the wiring of the most important signals. Once all connections to the unit are made,
the unit is ready to be switched on.
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3.1.1 AGC 200 single application
The most important connections are marked with an arrow.
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3.1.2 AGC 200 island
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3.1.3 AGC 200 mains
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3.1.4 AGC 200 BTB
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3.2 Getting started with the DEIF utility software (USW)
3.2.1 Downloading the software
1. Go to www.deif.com
2. Select Documentation & Software
3. Select Software download
4. In the dropdown menu, select Multi-line 2 utility software v.3.x
5. Fill in your e-mail address and click “Submit”
You will now receive an e-mail containing a link. Click the link and follow the instructions.
The USW is now installed on your computer.
3.2.2 Installation of USB drivers
On Windows Vista machines, the USB drivers are installed automatically.
This is the procedure on Windows XP machines:
When you connect the DEIF product, Windows XP will launch two "Hardware Wizards". Two drivers are in-
stalled, so please let Windows execute both "Found new Hardware Wizard"s.
We recommend letting the Hardware Wizard install the software automatically by choosing the "Recommen-
ded" option. If the "Advanced" option is chosen, the needed files are available from the USW3 installation
folder (default: C:\Program Files\DEIF\USW3\) in the "USB driver files/source PreInstaller" folder.
Please select "Continue Anyway" if a "Hardware Installation" warning (see screenshot below) appears during
the installation.
3.2.3 Getting connected
Connect the service port to the USB on the computer (option J7 or option J3).
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Click the Utility Software 3 icon on the desktop or in the Windows Start menu.
Desktop icon:
Quick launch and Start menu icon:
The below window appears.
Open the application settings
by clicking this icon.
Open "Windows device man-
ager".
Check the COM port used for
communication, and make
sure the settings correspond to
the application settings.
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Click the "Connect" icon.
You are now online with the unit.
3.2.4 Read parameters from the device
Open the "Parameters" list.
Click the "Read parameters
from the device" icon.
After retrieving all the parameters, the device is ready to be configured.
3.2.5 Basic configuration of a device using the utility software
When the parameters have been uploaded, the options below will be available.
Click the "Gen"
tab.
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The parameters can be configured as follows:
Click a parameter and the dialogue box below will appear.
Click this or use the bar to adjust the setpoint, then
click "Write" and "OK".
The parameter setpoint has now been changed and downloaded to the device.
For further information, please refer to the General Guidelines for Commissioning.
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4. Display push-buttons and LEDs
4.1 Push-button functions
The display unit holds a number of push-button functions which are described below:
5
13
20
19
15161718
1 2 3 4
6
7
9
8
10
111214
1. View of measured values.
2. Log lists. The list holds 150 events. These events are deleted when the AGC is switched off.
3. Parameter settings.
4. Service menu.
5. Navigation buttons.
6. Alarm list.
7. Silence horn.
8. Escape/step backwards.
9. Test mode.
10. Lamp test.
11. Semi-auto mode.
12. Off mode.
13. Manual mode.
14. Auto mode.
15. MB open.
16. MB close.
17. GB open.
18. GB close.
19. Stop: stop of the genset if semi-auto or manual is selected.
20. Start: start of the genset if semi-auto or manual is selected.
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4.2 LED functions
The display unit holds 10 LED functions. The colour is green or red or a combination in different situations.
The display LEDs are indicating as follows:
1
59101112 8 467
32
1. User-configurable LED.
2. LED indicates that the auxiliary supply is switched on.
3. LED flashing indicates that unacknowledged alarms are present. LED fixed light indicates that ALL alarms
are acknowledged, but some are still present.
4. Off mode.
5. Semi-auto mode.
6. Manual mode.
7. Auto mode.
8. LED is green if the mains is present and OK. LED is red at a mains failure. LED is flashing green when
the mains returns during the "mains OK delay" time.
9. LED indicates that the mains breaker is closed.
10. LED indicates that the generator breaker is closed.
11. LED green light indicates that the voltage/frequency is present and OK.
12. LED indicates that the generator is running.
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4.2.1 Display navigation
MAINS FAILURE
U-supply 24.1 V
G 0.001 PF 0 kW
G 0 kVA 0 kVAr
AGC 200
2010-01-06 08:59:08
MAINS FAILURE
P 0 kW 0 %
Q 0 kVAr 0 %
S 0 kVA 0 %
AGC 200
2010-01-06 08:59:08
Press
MAINS FAILURE
Event log
Alarm log
Battery test log
MAINS FAILURE
MAINS FAILURE
Wed Jan 06 13:36:23
MB OFF
Wed Jan 06 13:36:23
Press Press
Press
MAINS FAILURE
Setup menu
1000 G -P> 1
1010 G -P> 2
1030 G I> 1
1040 G I> 2
MAINS FAILURE
Setup menu
1000 Protection
2000 Synchronisation
2500 Regulation
3000 Binary input
MAINS FAILURE
1010 G -P> 1
Setpoint : -9.0 %
Timer : 10.2 s
Output A : Not used
Output B : Not used
Press Press
The scrollbar
indicates that more
readings are
available below
4.3 Controller setup
4.3.1 Controllers available
Governor (std.)
1. Synchronisation (static and dynamic sync.)
2. Phase angle (static sync.)
3. Frequency
4. Power
5. Load sharing
AVR (std.)
1. Voltage
2. Reactive power
3. Reactive load sharing
4. PF (CAP or IND)
4.3.2 Controller output types
CANbus engine communication (J1939/MTU MDEC or ADEC)
Analogue outputs require external I/O module IOM 200 series or option H8
Relays (std.)
Normally relays 28 to 34, but any configurable relay can be used
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Setup of a controller with engine communication and AVR option
Nominal
freq. No
Yes
End
Yes
Start
Nominal
voltage
Adjust 2551
GOV offset
Adjust AVR
voltage
No
No
2781
Select EIC for
GOV
Start DG in
MAN mode
2782
Select relay for
AVR
2723
Select incr.
relay for AVR
2724
Select decr.
relay for AVR
2740
Adjust timer
Copy 2510
sett. to 2530,
2540, 2040
2510 adjust Kp,
Ti and Td
2720 set AVR
ON time to
minimum
Switch to Semi
Auto mode
2690 adjust Kp Copy 2690 sett. to 2700,
2710
For further information, please refer to the General Guidelines for Commissioning.
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