Dura Trel 11114 User manual

Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
#11114/11115/11116
6’ / 7’ / 8’ PICNIC TABLE
ASSEMBLY INSTRUCTIONS
TOOLS NEEDED:
Drill with #2 Phillips Bit,
¼" and 3/32" Drill Bits
2 – 7/16” Wrenches or Sockets
File
TABLE TOP ASSEMBLY
TABLE TOP ASSEMBLY
(Refer to Upper Portion of Drawing 1)(Refer to Upper Portion of Drawing 1)
On a large flat non-abrasive surface lay the five 1 ½ x 5 ½ x 72/84/96" table top rails (from Box
1) out with pilot holes for screws facing up; center rail and the outer two rails have the wood
inserts. (Table top rails have pilot holes in the center of each rail for top brace.) Make sure wood
inserts are flush with the end of the rails, as they may have shifted in shipment. Set the two 25 ¾"
brackets over the pilot holes on each end of the table top rails, leaving a 1/8” gap between rails.
Fasten one bracket to rails with ¾” screws. Repeat for other end of table.
On a large flat non-abrasive surface lay the five 1 ½ x 5 ½ x 72/84/96" table top rails (from Box
1) out with pilot holes for screws facing up; center rail and the outer two rails have the wood
inserts. (Table top rails have pilot holes in the center of each rail for top brace.) Make sure wood
inserts are flush with the end of the rails, as they may have shifted in shipment. Set the two 25 ¾"
brackets over the pilot holes on each end of the table top rails, leaving a 1/8” gap between rails.
Fasten one bracket to rails with ¾” screws. Repeat for other end of table.
Using the two 7/8 x 1 ½" molded end caps from hardware bag; apply glue to inside edges of caps
and place on each end of the 7/8 x 1 ½ x 27" top brace. Lay top brace over the holes in the center
of the table top and fasten with 2" screws.
Using the two 7/8 x 1 ½" molded end caps from hardware bag; apply glue to inside edges of caps
and place on each end of the 7/8 x 1 ½ x 27" top brace. Lay top brace over the holes in the center
of the table top and fasten with 2" screws.
Apply glue to the inside edges of the 7/8 x 1 ½ x 28" end cap and push (do not slide from end)
the end cap onto the end of each table top, taking care that the end cap is flush with the outer edges
of table top.
Apply glue to the inside edges of the 7/8 x 1 ½ x 28" end cap and push (do not slide from end)
the end cap onto the end of each table top, taking care that the end cap is flush with the outer edges
of table top.
SEAT ASSEMBLYSEAT ASSEMBLY
(Refer to Lower Portion of Drawing 1) (Make 2)(Refer to Lower Portion of Drawing 1) (Make 2)
From Box 2, lay out 2 pieces of seat rail with pilot holes facing up and an approximate gap of ⅛"
between them. Place an 8 ¾" bracket over pilot holes on one end of the seat rails and fasten
bracket to rails with ¾” screws. Repeat on other end of seat. Apply glue to the inside edges of the
⅞x 1 ½ x 11 ⅛" end caps and push onto the ends of the seat rails.
From Box 2, lay out 2 pieces of seat rail with pilot holes facing up and an approximate gap of ⅛"
between them. Place an 8 ¾" bracket over pilot holes on one end of the seat rails and fasten
bracket to rails with ¾” screws. Repeat on other end of seat. Apply glue to the inside edges of the
⅞x 1 ½ x 11 ⅛" end caps and push onto the ends of the seat rails.

Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
TABLE LEG ASSEMBLY
(Refer to Drawing 2) (Make 2)
Lay two of the 1 ½ x 5 ½ x 30 ¾" leg rails out at an angle, with pilot holes for attaching to table,
nearest to each other at top. Lay one of the 1 ½ x 5 ½ x 59 ½” cross rails across the legs; adjust
legs so bolt holes line up. (If the holes do not match up, due to the wood inserts drying out, it may
be necessary to use a drill with a ¼” drill bit and ream out holes.) Using the ¼ x 3 ½” bolts,
washers and nylock nuts, draw bolts up snug (do not over tighten). Note: The bolt heads will face
the outside of the table. Using the ⅞x 1 ½ x 6 ⅛” angle cut end caps for the bottom of the legs
and the ⅞x 1 ½ x 5 ½" end caps for the ends of the cross rail; apply glue and place mentioned
above.
COMPLETING TABLE ASSEMBLY
(Refer to Drawing 3)
With tabletop upside down, insert one of the table leg assemblies into the bracket on the underside
of the table top, with bolt heads facing the outside of the table. Using the ¼ x 2 ¼” bolts, washers
and nylock nuts, draw bolts up snug with 7/16” wrenches. Repeat for opposite end of table.
DIAGONAL BRACE
Bolt both ⅞x 1 ½ x 32” diagonal braces to the center of the cross rails of table leg assemblies using
¼ x 2 ¼” bolts, washers and nylock nuts. Bolt heads should face the outside of the picnic table.
Fasten the opposite ends of the diagonal braces to the center of the table top brace as follows;
overlap the ends of the two diagonal braces, drill two 3/32” holes through braces and into top
brace of picnic table. Fasten with 2” screws.
SEAT ATTACHMENT
Position seat rail assemblies over the horizontal cross rails of leg assemblies, line up the bolt holes
of brackets to the holes in cross rail and fasten with ¼ x 2 ¼” bolts, washers and nylock nuts.
*Upon completion of table be sure to file or sand any
sharp edges on the end caps to prevent cuts and
scrapes.*
Any type of household cleaner without abrasives can be uses for cleaning table.
If you encounter missing or defective parts, please contact manufacturer
direct at toll free # below.

PACKING LIST
#11114/#11115/#11116 6’ / 7’ / 8’ picnic table
PARTS CONTAINED:
Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
QTY. PART NO. PART DESCRIPTION
3 41555-XX000W 1½ x 5½ x 72, 84 or 96” TABLE RAIL (w/Wood Inserts)
2 41555-XX000 1½ x 5½ x 72, 84 or 96” TABLE RAIL
2 41555-XX001W 1½ x 5½ x 72, 84 or 96” SEAT RAIL (w/Wood Inserts)
2 41555-60000 1½ x 5½ x 59½” CROSS RAIL
2 41555-30250
1½ x 5½ x 30¼" LEG
2 41555-XX001W 1½ x 5½ x 72, 84 or 96” SEAT RAIL (w/Wood Inserts)
2 41555-30250
1½ x 5½ x 30¼" LEG
2 4TBCK-25500 25½ " TABLE BRACKET
4 4TBCK-08750 8¾" SEAT BRACKET
1 47815-27000
⅞x 1½ x 27” CROSS BRACE
2 57815-31750
⅞x 1½ x 31¾" ANGLE BRACE
2 5ECAP-28000
⅞x 1½ x 28” TABLE END CAP
4 5ECAP-11180
⅞x 1½ x 11⅛” SEAT END CAP
4 5ECAP-06180
⅞x 1½ x 6⅛” LEG END CAP
4 5ECAP-05500
⅞x 1½ x 5½" CROSS RAIL END CAP
1 7GLUE-4OZCN PVC GLUE
Hardware Bag Includes:
2 7CAPS-7815E
⅞x 1½" END CAP
72 7HDWR-06034 ¾” SCREW
12 7HDWR-06200 2" SCREW
8 7HDWR-14350 ¼ x 3½" BOLT
18 7HDWR-14225 ¼ x 2¼” BOLT
26 7HDWR-14NUT ¼” NYLOCK NUTS
52 7HDWR-14WSH ¼” FLAT WASHER
1 PICNIC TABLE INSTRUCTIONS