Dura Trel 11127 User manual

Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
#11127 4’ KIDS PICNIC TABLE
ASSEMBLY INSTRUCTIONS
TOOLS NEEDED:
Drill with #2 Phillips Bit,
¼" and 3/32" Drill Bits
2 – 7/16” Wrenches or Sockets
File
TABLE TOP ASSEMBLY
(Refer to Upper Portion of Drawing 1)
On a large flat non-abrasive surface lay the four 1½ x 5½ x 48" table top rails with pilot holes for
screws facing up. (Table top rails have pilot holes farthest from the ends of the rail.) Set the two
20" brackets over the pilot holes on each end of the table top rails, leaving a ⅛” gap between rails.
Fasten one bracket to rails with ¾” screws. Repeat for other end of table.
Apply glue to the inside edges of the ⅞x 1½ x 22⅜" end cap and push (do not slide from end) the
end cap onto the end of each table top, taking care that the end cap is flush with the outer edges of
table top.
SEAT ASSEMBLY
(Refer to Lower Portion of Drawing 1) (Make 2)
Lay out 2 pieces of seat rail with pilot holes facing up and an approximate gap of ⅛" between them.
(Seat rails have pilot holes closest to the ends of the rail.) Place an 8¾" bracket over pilot holes on
one end of the seat rails and fasten bracket to rails with ¾” screws. Repeat on other end of seat.
Apply glue to the inside edges of the ⅞x 1½ x 11⅛" end caps and push onto the ends of the seat
rails.

Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
TABLE LEG ASSEMBLY
(Refer to Drawing 2) (Make 2)
Lay two of the 1½ x 5½ x 27¾" leg rails out at an angle, with pilot holes for attaching to table,
nearest to each other at top. Lay one of the 1½ x 5½ x 48” cross rails across the legs; adjust legs so
bolt holes line up. Using the ¼ x 3½” bolts, washers and nylock nuts, draw bolts up snug (do not
over tighten). Note: The bolt heads will face the outside of the table. Using the ⅞x 1½ x 6 ⅛”
angle cut end caps for the bottom of the legs and the ⅞x 1½ x 5½" end caps for the ends of the
cross rail; apply glue and place mentioned above.
COMPLETING TABLE ASSEMBLY
(Refer to Drawing 3)
With tabletop upside down, insert one of the table leg assemblies into the bracket on the underside
of the table top, with bolt heads facing the outside of the table. Using the ¼ x 2¼” bolts, washers
and nylock nuts, draw bolts up snug with 7/16” wrenches. Repeat for opposite end of table.
DIAGONAL BRACE
Bolt both ⅞x 1 ½ x 21¼” diagonal braces to the center of the cross rails of table leg assemblies
using ¼ x 2¼” bolts, washers and nylock nuts. Bolt heads should face the outside of the picnic
table. Fasten the opposite ends of the diagonal braces to the center of the table top as follows;
overlap the ends of the two diagonal braces, drill two 3/32” holes through braces and into the
tabletop. Fasten with 1½” screws.
SEAT ATTACHMENT
Position seat rail assemblies over the horizontal cross rails of leg assemblies, line up the bolt holes
of brackets to the holes in cross rail and fasten with ¼ x 2¼” bolts, washers and nylock nuts.
*Upon completion of table be sure to file or sand any
sharp edges on the end caps to prevent cuts and
scrapes.*
Any type of household cleaner without abrasives can be used for cleaning table.
If you encounter missing or defective parts, please contact manufacturer direct at
toll free # below.

Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
PACKING LIST
PARTS CONTAINED:
QTY. PART NO. PART DESCRIPTION
4 41555-48000 1½ x 5½ x 48” TABLE RAIL
4 41555-48001 1½ x 5½ x 48” SEAT RAIL
2 41555-48002 1½ x 5½ x 48” CROSS RAIL
4 41555-27750 1½ x 5½ x 27¾” LEG
2 4TBCK-20000 20” TABLE BRACKET
4 4TBCK-08750 8¾” SEAT BRACKET
1 47815-21380
⅞x 1½ x 21⅜” CENTER BRACE
2 57815-21250
⅞x 1½ x 21¼” ANGLE BRACE
2 5ECAP-22380
⅞x 1½ x 22⅜” TABLE END CAP
4 5ECAP-11180
⅞x 1½ x 11⅛” SEAT END CAP
4 5ECAP-06180
⅞x 1½ x 6 ⅛” LEG END CAP
4 5ECAP-05500
⅞x 1½ x 5 ½” CROSS RAIL END CAP
1 7GLUE-40ZCN 4 oz GLUE CAN
Hardware Bag Includes:
2 7CAPS-7815E
⅞x 1½” END CAP
64 7HDWR-06034 ¾” SCREW
10 7HDWR-06200 2” SCREW
8 7HDWR-14350 ¼ x 3½” BOLT
18 7HDWR-14225 ¼ x 2¼” BOLT
52 7HDWR-14WSH ¼” FLAT WASHER
26 7HDWR-14NUT ¼” NYLOCK NUT
NOTE: Some parts may be packed inside of others.
If you encounter missing or defective parts, please contact manufacturer direct at toll free # below.
#11127 4’ KIDS pICNIC tABLE