Dura Trel Courtyard Arbor 11111 User manual

Model# 11111 Assembly Instructions
Part # Description Box#
1
4" sq. x 84" Left Post
1
24" sq. x 84" Right Post 1
31½ x 4 x 29½" Top/Bottom Cross Rail 2
41½ x 4 x 29½" Center Cross Rail 1
5⅝ x 61" Tube 1
61½ x 4 x 84" Arbor Top Rail 1
7
⅞ x 1½ x 84" Arbor Top Overhead Rail
1
82" sq. x 26¾ Arbor Top Cross Rail 2
94" sq. Gothic Cap 2
10 24" Steel Ground Anchor (U-shaped) 1
11 Hardware Bag (includes:) 2
4" End Cap
⅞ x 1½" End Cap
1¼" Painted Screw
PLEASE READ THROUGH BEFORE BEGINNING ASSEMBLY. #8 - 1" Painted Self Tapping Screw
IMPORTANT: Check boxes for Contents Listed Super Glue Tube
Check inside of parts as some parts are packaged
inside of others
In the event of missing, damaged or defective parts
please call our customer service dept. at 1-877-258-6020
When assembling components, place on a clean, flat
non-abrasive surface to avoid scratches
…
Battery or Electric Drill
with #2 phillips bit
…Tape Measure
…
Hammer or Rubber Mallet
(recommended)
…
Shovel or Post Hole Digger (recommended)
150 Birch Road
P.O. Box 122
Sheboygan Falls, WI 53085
www.dura-trel.com
[email protected]
Tools Required
1-877-258-6020
1
4
General Information
4
4
1
34
5
4
2
2
2
10
2
4
Qty
2
Courtyard Arbor
8
1

150 Birch Road
P.O. Box 122
Sheboygan Falls, WI 53085
1-877-258-6020
2
www.dura-trel.com
[email protected]
Please call manufacturer direct with questions concerning missing or defective parts at Toll Free:
877-258-6020.
Dura-trel, Inc. products are warranted to be free from manufacturing defects resulting in delaminating,
peeling, flaking, corroding, cracking, crazing, or extreme amounts of fading or bleaching causing the
PVC to change to its natural color for a period of 20 years from the date of purchase.
Normal weathering is defined as exposure to sunlight and extremes of weather and atmosphere which
will cause any colored surface to gradually fade.
CONDITIONS NOT COVERED BY THIS WARRANTY:
A. Physical abuse, misuse, neglect, or improper storage.
B. Improper installation or installation not in strict adherence to the instructions written by Dura-Trel,
Inc.
C. This warranty does not apply if materials are painted, varnished, or coated with any substance.
D. Dura-Trel, Inc. is not responsible for damages to product during shipping.
E. Damage attributable to atmospheric pollutants, hail, lightning, hurricane, tornado, wind borne
objects, earthquake, fire, mildew, casualty, act of God, building or ground settlement, or subjection to
stress or weight.
CLAIMS AND REMEDIES:
If a Dura-Trel, Inc. product is determined to have a manufacturing defect which is covered by this
warranty, Dura-Trel, Inc. will replace the material containing the defect (labor no included) F.O.B from
the point of manufacture. Dura-trel, Inc. will not be responsible for any cost incurred in the removal or
reinstallation of the product.
Important: An claims must be sent to the following address and should describe the defect claim.
Dura-Trel, Inc., P.O. Box 122, Sheboygan Falls, WI 53085
Dura-Trel, Inc. reserves the right to discontinue or change its design, and or color. If the original color
or style is not available, Dura-Trel, Inc. shall have the right to substitute a product designated by Dura-
Trel, Inc.
Dura-Trel, Inc. shall not be liable for any incidental, special, or consequential damages arising out of the
use of these products
Warranty Statement
20 Year Guarantee

3
Courtyard Arbor
Lay out one left post (part 1). Insert one top/bottom cross rail (part 3) into bottom hole of post. Insert one
center cross rail (part 4) into middle hole of post. Slide five 61" tubes (part 5) through holes of center cross
rail and into bottom cross rail. Insert one top/bottom cross rail (part 3) into top 1½ x 4" hole, inserting free
ends of tubes into top rail. Insert free ends of cross rails into corresponding holes of one right post (part 2).
Slide one 24" steel ground anchor (part 10) into bottom of each post so bottom cross rail slides into U-Shape.
Using two 1¼" screws per post, screw bottom of arbor panel together. DO NOT screw together center or top
cross rails.
Remove 24" steel ground anchor from bottom of post and set aside until ready for installation.
Repeat for second arbor panel.

Courtyard Arbor
4
Set both arbor panels on end with screw pilot holes facing outside of arbor. Insert ends of each 84" arbor top
rail (part 6) through top routed hole in each post. Make sure 2" sq. routed holes face one another. Gently
separate tops of each arbor panel few inches. With pilot holes facing top of arbor, insert five 26¾" arbor top
cross rails (part 8) into arbor tops. When inserting two outer most parts, insert into post and then into 84"
arbor top to lock arbor together. Using four 1¼" screws per post, screw together top and middles of each arbor
panel. Be sure all parts are full inserted before securing.
Place two 84" arbor top overhead rails (part 7) onto five arbor top cross rails with pilot holes lining up. Using
five 1¼" screws per part, fasten overhead rails to top cross rails.
Apply glue to inside edges of 4" sq. gothic caps (part 9) and place on top of each post. Apply glue to inside
edges of ⅞ x 1½" end caps and place on ends of overhead rails. Apply glue to inside of 4" end caps and press, do
not slide, onto ends of arbor top rails.

Ground Anchor
Installation Layout
Courtyard Arbor
5
ARBOR INSTALLATION
Option 1
Slide one 24” steel u-channel ground anchor
(part 10) into bottom of each post. Slide
ground anchor until it meets bottom cross
rail. Using 1” self-tapping white-head screw
fasten post to ground anchor.
Using ground anchor installation layout
drawing, dig holes approximately 16” deep.
Set arbor in holes and level. Back fill with soil
removed from holes. For permanent
installation fill with cement.
Option 2
Using ground anchor installation layout
drawing , pound ground anchors into ground
according to dimensions. When pounding
into ground, use block of wood to prevent
ground anchor from bending.
Slide arbor over ground anchors. Using 1”
self-tapping white-head screw fasten post to
ground anchor.
Option 3
Using ground anchor installation layout
drawing, dig holes 16” deep according to
dimensions. Fill with cement and place
ground anchors in wet cement. Be sure that
ground anchors are straight and in accordance
with dimension of ground anchor installation
layout drawing. Allow cement to dry. NOTE:
There is very little room for error with this
installation method.
Slide arbor over ground anchors. Using 1”
self-tapping white-head screw fasten post to
ground anchor.