Dynojet Power commander V User manual

2005-2006 Kawasaki ZX-6R & ZX-6RR - PCV - 117-049 www.powercommander.com
Installation Instructions
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED
OFF BEFORE INSTALLATION!
YOU CAN ALSO DOWNLOAD THE
POWER COMMANDER SOFTWARE AND
LATEST MAPS FROM OUR WEB SITE AT:
www.powercommander.com
2191 Mendenhall Drive North Las Vegas, NV 89081 [phone] www.powercommander.com
PARTS LIST
1 Power Commander
1 USB Cable
1 CD-ROM
1 Installation Guide
2 Power Commander Decals
2 Dynojet Decals
2 Velcro
1 Alcohol swab
2005-2006 Kawasaki
ZX-6R (636cc) & ZX-6RR (600cc)

EXPANSION PORTS 1 & 2
Optional Accessories such as
Color LCD unit or Auto tune kit.
POWER COMMANDER V
INPUT ACCESSORY GUIDE
Map - (Input 1 or 2) The PCV has the ability to hold
2 different base maps. You can switch on the
fly between these two base maps when you
hook up a switch to the MAP inputs. You can
use any open/close type switch. The polarity
of the wires is not important. When using the
Autotune kit one position will hold a base map
and the other position will let you activate the
learning mode. When the switch is “CLOSED”
Autotune will be activated.
Shifter- (Input 1 or 2) These inputs are for use with the
Dynojet quickshifter. Insert the wires from the
Dynojet quickshifter into the SHIFTER inputs.
The polarity of the wires is not important.
Speed- If your application has a speed sensor then
you can tap into the signal side of the sensor
and run a wire into this input. This will allow
you to calculate gear position in the Control
Center Software. Once gear position is setup
you can alter your map based on gear position
and setup gear dependent kill times when
using a quickshifter.
Analog- This input is for a 0-5v signal such as
engine temp, boost, etc. Once this input
is established you can alter your fuel curve
based on this input in the control center
software.
Crank- Do NOT connect anything to this port unless
instructed to do so by Dynojet. It is used to
transfer crank trigger data from one module to
another.
ACCESSORY INPUTS
Wire connections:
To input wires into the PCV first remove the rubber
plug on the backside of the unit and loosen the
screw for the corresponding input. Using a 22-24
gauge wire strip about 10mm from its end. Push the
wire into the hole of the PCV until is stops and then
tighten the screw. Make sure to reinstall the rubber
plug.
NOTE: If you tin the wires with solder it will make
inserting them easier.
CRANK
ANALOG
SPEED
INPUT 1 (Grnd)
INPUT 1
INPUT 2 (Grnd)
INPUT 2
USB CONNECTION
2005-2006 Kawasaki ZX-6R & ZX-6RR - PCV - 217-049 www.powercommander.com

17-049 www.powercommander.com 2005-2006 Kawasaki ZX-6R & ZX-6RR - PCV - 3
1 Remove the seats.
2 Remove the tail section by removing the undertail and removing the six screws
for the tail section (Fig. A).
3 Prop the front of the fuel tank up.
4 Lay the PCV module in the tail section and route the wiring harness along side
the stock wiring harness towards the engine (Fig. B).
5 Continue routing the wiring harness under the fuel tank and towards the
throttle bodies following along inside the left side frame spar (Fig. C).
This picture was taken with the fuel tank completely removed; but the PCV
can be installed without doing this.
FIG.A
FIG.C
FIG.B
PCV harness
PCV harness PCV harness

17-049 www.powercommander.com 2005-2006 Kawasaki ZX-6R & ZX-6RR - PCV - 4
6 Unplug the stock wiring harness from the LOWER fuel injectors at the throttle
bodies (Fig. D).
7 Plug the PCV connectors in-line of the stock wiring harness and the fuel
injectors (Fig. E).
The pair of PCV leads with ORANGE colored wires go in-line of the cylinder
#1 (left-most) fuel injector.
The pair of PCV leads with YELLOW colored wires go in-line of the cylinder
#2 fuel injector.
The pair of PCV leads with GREEN colored wires go in-line of the cylinder #3
fuel injector.
The pair of PCV leads with BLUE colored wires go in-line of the cylinder #4
(right-most) fuel injector.
8 Locate and unplug the pair of stock Throttle Position Sensor connectors
behind the throttle bodies on the right-hand side of the bike (Fig. F).
This is a WHITE 3-pin connector.
FIG.D
FIG.F
FIG.E
Unplug Unplug
Unplug
Unplug
Unplug

17-049 www.powercommander.com 2005-2006 Kawasaki ZX-6R & ZX-6RR - PCV - 5
9 Plug the pair of matching PCV leads in-line with the stock TPS connectors
(Fig. G).
FIG.G
10 Secure the ground wire of the PCV with the small ring lug to the negative (-)
terminal of the bike’s battery (Fig. H).
11 Lower and bolt down the front of the fuel tank.
12 Reassemble the tail section; and reinstall the seats.
FIG.H
PCV
PCV
Stk
Stk
Ground