Festo CPX-AP-I-4DI4DO-M12-5P User manual

CPX-AP-I-4DI4DO-M12-5P
Digital input/output module
Operating instruc-
tions
8170509
2022-03a
[8170511]

Translation of the original instructions

Festo — CPX-AP-I-4DI4DO-M12-5P — 2022-03a
3
Table of contents
1 About this document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Applicable documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Product version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Product labelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Specified standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Training of qualified personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 UL certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Additional information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1.1 Digital inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1.2 Digital outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2.1 Product design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2.2 LED displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2.3 Connecting elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8 Parameterisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9Diagnostics and fault clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.1 Diagnostic messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.2 LED displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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About this document
1 About this document
1.1 Applicable documents
All available documents for the product è www.festo.com/sp.
Document Contents
Operating instructions for automation system
CPX-AP-I
Instruction manual and important information on
assembly, electrical installation and maintenance
tasks as well as description of the automation
system CPX-AP-I
Tab. 1: Applicable documents
1.2 Product version
This document refers to the following product versions:
Product Version
CPX-AP-I-4DI4DO-M12-5P Digital input/output module CPX-AP-I-4DI4DO-M12-5P revision 1
or later
Tab. 2: Product version
The product version can be determined from the product labelling.
There may be an updated version of this document for this or later product versions
è www.festo.com/sp.
1.3 Product labelling
The product labelling is located on the right-hand side of the module. The Data Matrix code is on
the connection side. Scanning the printed Data Matrix Code with an appropriate device opens the
Festo Support Portal with the information appropriate for the product. Alternatively, the Product Key
(11-digit alphanumeric code on the product labelling) can be entered in the search field of the Support
Portal è www.festo.com/sp.
1.4 Specified standards
Version
IEC 60204-1:2016-10 EN 60204-1:2018-09
IEC 61131-2:2017-08 EN 60529:1991-10
Tab. 3: Standards specified in the document

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Product overview
5
2 Safety
2.1 Safety instructions
–Take the legal regulations for the installation location into account.
–Operate the product only within the defined values è 10 Technical data.
–Observe the identifications on the product.
–Observe further applicable documents.
–Store the product in a dry environment protected from UV and corrosion
–If there is a connection to other circuits at one of the connections for inputs or outputs, the circuits
must also comply with SELV/PELV.
–Before working on the product:
Switch off the power supply and secure it against being switched on again.
2.2 Intended use
The product described in this document is intended only for use in an automation system CPX-AP.
Use the product only as follows:
–Use only in an industrial environment. Outside industrial environments, e.g. in commercial and
residential/mixed-use areas, it may be necessary to take measures to suppress radio interference.
–Use only in combination with modules and components that are approved for the applicable
product variant è www.festo.com/catalogue.
–Only use the product if it is in perfect technical condition.
2.3 Training of qualified personnel
Work on the product should only be conducted by qualified personnel. The qualified personnel must
be familiar with installation of electrical control systems.
2.4 UL certification
The information in the operating instructions for the automation system CPX-AP-I in combination with
the UL inspection mark on the product is also applicable to ensure compliance with the certification
conditions of Underwriters Laboratories Inc. (UL) for USA and Canada è 1.1 Applicable documents.
3 Additional information
–Contact the regional Festo contact if you have technical problems è www.festo.com.
–Accessories è www.festo.com/catalogue.
4 Product overview
4.1 Function
The module supplies four digital inputs and four digital outputs in an automation system CPX-AP.
The module behaviour can be parameterised è 8 Parameterisation.
Status and error messages are indicated by LED displays on the module and reported to the interface
via system communication.
4.1.1 Digital inputs
The digital inputs are used to connect sensors, thereby enabling the recording and further processing
of digital input signals. The sensors are supplied by the module with a voltage of 24V DC and return a
logic 0 or 1 to the inputs.

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Product overview
The sensor supply has an electronic fuse for protection against short circuit or overload. If this
electronic fuse responds, the sensor supply of the module is switched off and the error is shown by
an LED indicator on the module. After the elimination of the short circuit or the overload, the sensor
supply is switched on again automatically. The electronic fuse of the module is slow-blowing. Sensors
can therefore also be connected with a temporarily higher current requirement.
4.1.2 Digital outputs
The digital outputs are used to control electrical actuators. Valves, contactors or display components,
for example, can therefore be actuated with a voltage of 24 V DC.
The power supply of the outputs is provided by the load supply PL and is electronically protected
against short circuit or overload, separately for each output. If this fuse is tripped, the power supply
of the output is switched off and the error is shown by an LED on the module. After the elimination
of the short circuit or the overload, the power supply is not switched on again until after the output
is reset. The electronic fuse of the module is slow-blowing. Electrical consumers with a temporarily
higher current requirement can therefore also be connected.

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Product overview
7
4.2 Structure
4.2.1 Product design
1
2
3
4
5
6
7
8
9
10
11
12
13
Fig. 1: Product design
1
Mounting interface connection side top
2
Connection for inputs 0, 1 [X0]
3
Connection for inputs 2, 3 [X1]
4
Connection for outputs 0, 1 [X2]
5
Connection for outputs 2, 3 [X3]
6
Connection for system communication trans-
mission [XF20]
7
Connection for system communication
[XF10]
8
Connection for voltage forwarding [XD2]
9
Connection for power supply [XD1]
10
Mounting interface connection side bottom
and functional earth FE connection
11
Mounting interface, lateral bottom and con-
nection for functional earth FE
12
Inscription label (optional)
13
Mounting interface, lateral top

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Product overview
4.2.2 LED displays
1
6
7
8
9 2
3
4
5
10
Fig. 2: LED displays
1
Module diagnostics [MD] (green, red)
2
Status of input 1 [X0.1] (green)
3
Status of input 3 [X1.3] (green)
4
Status/diagnostics for output 1 [X2.1] (red,
yellow)
5
Status/diagnostics for output 3 [X3.3] (red,
yellow)
6
Status/diagnostics for output 2 [X3.2] (red,
yellow)
7
Status/diagnostics for output 0 [X2.0] (red,
yellow)
8
Status of input 2 [X1.2] (green)
9
Status of input 0 [X0.0] (green)
10
Status/diagnostics for load supply [PL]
(green, red)

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Product overview
9
4.2.3 Connecting elements
Connection for power supply [XD1]
M8 plug, 4-pin, A-coded Signal
1 +24 V DC logic supply PS
2 0 V DC load supply PL
3 0 V DC logic supply PS
4 +24 V DC load supply PL
Tab. 4: Connection for power supply
Observe the information on the power supply, see the operating instructions for the automation
system CPX-AP-I è 1.1 Applicable documents.
Connection for voltage forwarding [XD2]
M8 socket, 4-pin, A-coded Signal
1 +24 V DC logic supply PS
2 0 V DC load supply PL
3 0 V DC logic supply PS
4 +24 V DC load supply PL
Tab. 5: Connection for voltage forwarding
Connection for system communication [XF10]
Socket M8, 4-pin, D-coded Signal
1 TX– Transmitted data –
2 RX+ Received data +
3 TX+ Transmitted data +
4 RX– Received data –
Tab. 6: Connection for system communication

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Assembly
Connection for system communication [XF20]
Socket M8, 4-pin, D-coded Signal
1 RX– Received data –
2 TX+ Transmitted data +
3 RX+ Received data +
4 TX– Transmitted data –
Tab. 7: Connection for system communication
Connection for inputs [X0], [X1]
M12 socket, 5-pin, A-coded Signal
1 +24 V DC sensor supply
2 Input 1, 3
3 0 V DC sensor supply
4 Input 0, 2
5 Functional earth FE
Tab. 8: Connection for inputs
If there is a connection to other circuits at one of the connections for inputs or outputs, the circuits
must also comply with SELV/PELV.
Connection for outputs [X2], [X3]
M12 socket, 5-pin, A-coded Signal
1 n.c.
2 Output 1, 3
3 0 V DC outputs
4 Output 0, 2
5 Functional earth FE
Tab. 9: Connection for outputs
If there is a connection to other circuits at one of the connections for inputs or outputs, the circuits
must also comply with SELV/PELV.
5Assembly
• Carry out assembly according to the automation system CPX-AP-I operating instructions è 1.1
Applicable documents.

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Parameterisation
11
6 Installation
• Carry out installation according to the automation system CPX-AP-I operating instructions è 1.1
Applicable documents.
7 Commissioning
• Commission the automation system CPX-AP-I in accordance with the operating instructions for the
automation system CPX-AP-I è 1.1 Applicable documents.
Response of the display components of the module after error-free commissioning
[MD] [PL]
green light green light
Tab. 10: Response of the LED displays of the module after error-free commissioning
Information on troubleshooting in the event of incorrect behaviour:
è Instruction manual for automation system CPX-AP-I è 1.1 Applicable documents
è 9 Diagnostics and fault clearance
8Parameterisation
Various parameters are available for reading out information about the modules in an automation
system CPX-AP and adapting the modules to the application situation.

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Parameterisation
Fieldbus startup parameters
ID Parameter Instances Data type Access1) Arraysize
20014 Input debounce time
–0: 0.1 ms
–1: 3.0 ms (factory setting)
–2: 10 ms
–3: 20 ms
1 ENUM_ID rw –
20022 Configuration of voltage monitoring
load supply PL
–0: load voltage monitoring inactive
–1: load voltage monitoring active,
with suppression of diagnostics at
switch-off (factory setting)
–2: load voltage monitoring active
1 UINT8 rw –
20052 Response in error status
(communication malfunction)
–0: reset outputs (factory setting)
–1: maintain status
1 UINT8 rw –
1) ro = read only; rw = read write
Tab. 11: Fieldbus startup parameters
AP parameter
ID Parameter Instances Data type Access1) Arraysize
246 Fieldbus serial number 1 UINT32 ro –
791 Product Key 1 CHAR ro 12
960 Firmware Version 1 CHAR ro 30
20000 Module code 1 UINT32 ro –
20085 Measured value of temperature AP-
ASIC [°C]
1 INT16 ro –
20087 Current measured value of logic supply
PS [mV]
1 UINT16 ro –
20088 Current measured value of load supply
PL [mV]
1 UINT16 ro –
20093 Hardware version 1 UINT8 ro –
1) ro = read only; rw = read write
Tab. 12: AP parameter

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Diagnostics and fault clearance
13
9 Diagnostics and fault clearance
9.1 Diagnostic messages
For all diagnostic messages of the automation system as well as information on the grouping
and display of the diagnostic messages see the operating instructions for the automation system
è 1.1 Applicable documents.
The following table contains the diagnostic messages of the module.
ID hex (dec) Message Description
01 | 01 | 010B
(16843019)
Short circuit / Over-
load sensor supply
A short circuit/overload of the sensor supply was detected
Remedy –Check the connected sensors for proper
function, especially current consumption.
–Check sensor cable.
Diag-
nostic
status
Error
01 | 01 | 010C
(16843020)
Short circuit / Over-
load output signal
Connected digital output load exceeds allowed power con-
sumption.
Remedy –Check the connected load for proper func-
tion, especially current consumption.
–Check cable.
–The output must be reset after the fault is
resolved.
–
Diag-
nostic
status
Error
02 | 01 | 0016
(33619990)
Undervoltage in logic
supply (PS) 24 V DC
Undervoltage in logic supply (PS) 24 V DC
Remedy –Check power supply.
Diag-
nostic
status
Error, Warning
02 | 01 | 0017
(33619991)
Overvoltage in logic
supply (PS) 24 V DC
Overvoltage in logic supply (PS) 24 V DC
Remedy –Check power supply.
Diag-
nostic
status
Warning
02 | 01 | 0105
(33620229)
Undervoltage in load
supply (PL) 24 V DC
Undervoltage in load supply (PL) 24 V DC
Remedy –Check power supply (load)
–Check for short circuit.

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Diagnostics and fault clearance
ID hex (dec) Message Description
02 | 01 | 0105
(33620229)
Undervoltage in load
supply (PL) 24 V DC
Diag-
nostic
status
Error
02 | 01 | 0106
(33620230)
Load supply (PL) 24 V
DC switched off
Load supply (PL) 24 V DC switched off
Remedy –Check if emergency stop is active
–Check load supply
Diag-
nostic
status
Information
02 | 01 | 013F
(33620287)
Overvoltage in load
supply (PL) 24 V DC
Overvoltage in load supply (PL) 24 V DC
Remedy –Check power supply.
Diag-
nostic
status
Error
08 | 01 | 0124
(134283556)
AP master lost No communication with AP master possible.
Remedy –Restart AP master.
–Check communication cable (AP)
Diag-
nostic
status
Error
08 | 01 | 0130
(134283568)
AP module process
data output watchdog
timed out
The process data watchdog for the outputs timed out in
the module
Remedy –Restart AP master.
–Check wiring.
Diag-
nostic
status
Error
08 | 01 | 0131
(134283569)
AP module process
data input watchdog
timed out
The process data watchdog for the inputs timed out in the
module
Remedy –Restart AP master.
–Check wiring.
Diag-
nostic
status
Error
08 | 01 | 01A2
(134283682)
Device in System
State Emergency
Operation
The system initialization (module recognition) failed. The
system is in maintenance mode. No I/O function is avail-
able.

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Diagnostics and fault clearance
15
ID hex (dec) Message Description
08 | 01 | 01A2
(134283682)
Device in System
State Emergency
Operation
Remedy –Restart system
–Update firmware to latest version
–Contact Festo service
Diag-
nostic
status
Error
Tab. 13: Diagnostic messages

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Diagnostics and fault clearance
9.2 LED displays
Module diagnostics [MD]
LED (red,
green)
Meaning Remedy
off
Logic supply PS not available. Check connection of logic supply PS.
green light
Module diagnostics not active –
flashing green
Module diagnostics active
Degree of severity "Information"
e.g. switching off load supply PL
–
flashing red
Module diagnostics active
Degree of severity "Warning"
e.g. parameterisation error
Take appropriate remedial action,
e.g. check parameterisation.
red light
Module diagnostics active
Degree of severity "Error"
e.g. undervoltage in load supply PL
Take appropriate remedial action,
e.g. check load supply PL.
fast red
flashing
Module ramp-up not yet completed.
System communication not yet initial-
ised.
–
fast green
flashing
Module identification (service function) –
Tab. 14: LED module diagnostics [MD]

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Diagnostics and fault clearance
17
Status of input
LED (green) Meaning Remedy
on
Input active (logic 1)
Logic 1 at input
–
off
Input inactive (logic 0)
Logic 0 at input
–
Tab. 15: LED status of input
Status of output
LED (yellow) Meaning Remedy
on
Output active (logic 1)
Output sends logic 1
–
off
Output inactive (logic 0)
Output sends logic 0
–
Tab. 16: LED status of output
Diagnostics of output
LED (red) Meaning Remedy
on
Short circuit/overload at output Check the connected actuators, elimi-
nate short circuit/overload.
To acknowledge the error after correcting
the malfunction, reset the output.
off
No channel error at output –
Tab. 17: LED diagnostics of output

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Diagnostics and fault clearance
Load supply [PL]
LED (red,
green)
Meaning Remedy
green light
Load supply PL available. –
flashing green
0.5 Hz
Load supply PL not available. Check load supply PL.
flashing red
0.5 Hz
Load supply PL outside the tolerance
range.
Check load supply PL.
Tab. 18: LED load supply [PL]

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Technical data
19
10 Technical data
General technical data
General technical data for
automation system CPX-AP
Instruction manual for automation system CPX-AP-I
è 1.1 Applicable documents
Dimensions
(length × width × height)
[mm] 170 × 30 × 35
Product weight [g] 123
Ambient temperature [°C] –20 … +50
Storage temperature [°C] –40 … +70
Max. storage time [years] 2
Humidity (non-condensing) [%] 5 … 95
Assigned address space
(inputs/outputs)
[Byte] 1/1
Module code (hex/dec) 0x2005/8197d
Module identification CPX-AP-I-4DI4DO-M12-5P
Degree of protection in
accordance with EN 60529
IP65/IP67, if all cables are connected and connections
that are not required are closed with cover caps.
Protection against electric
shock (protection against
direct and indirect con-
tact in accordance with
IEC 61010-1)
By the use of SELV/PELV circuits
(safe extra-low voltage/protected extra-low voltage)
Electromagnetic compati-
bility
See declaration of conformity è www.festo.com/sp
Mounting position Any
Tab. 19: General technical data

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Technical data
Power supply
Logic supply PS
Logic supply PS [V DC] 24 ± 25 %
Intrinsic current consump-
tion at nominal operating
voltage 24 V from PS
[mA] Typically 35
Undervoltage detection in logic supply PS
Trigger level [V] 17.2
Hysteresis [V] 0.3
Overvoltage detection in logic supply PS
Trigger level [V] > 30
Load supply PL
Load supply PL [V DC] 24 ± 25 %
If there is a connection to other circuits at one of the con-
nections for the outputs, the circuits must also comply
with SELV/PELV..
Intrinsic current consump-
tion at nominal operating
voltage 24 V from PL
[mA] Typically 10
Undervoltage detection in load supply PL
Trigger level [V] 17.5
Hysteresis [V] 0.3
Overvoltage detection in load supply PL
Trigger level [V] > 30
Cut-off voltage for load supply PL
Trigger level [V] 5.7
Hysteresis [V] 0.3
Capacitive load at load supply PL
24 V PL to 0 V PL [nF] Typically 45
24 V PL to FE [nF] Typically 35
0 V PL to FE [nF] Typically 20
Tab. 20: Power supply