Festo CPX Series User manual

Description
Output module
CPX-FVDA-P2
with
connection block
CPX-M-AB-4-M12X2
-5POL
or
CPX-AB-8-KL-4POL
and
interlinking block
CPX-M-GE-EV-FVO
8022607
en 1209NH
[8022613]
CPX terminal
Output module CPX-FVDA-P2

Contents and general instructions
I
Festo P.BE-CPX-FVDA-P2-EN en 1209NH English
Translation of the original instructions
Original de.......................................
Version en 1209NH.................................
Designation P.BE-CPX-FVDA-P2-EN....................
Order number 8022607.............................
© (Festo AG & Co. KG, Postfach D-73726 Esslingen, 2012)
Internet: http://www.festo.com
E-Mail: [e-mail]
Reproduction, distribution or sale of this document or
communication of its contents to others without express
authorization is prohibited. Offenders will be liable for
damages. All rights reserved in the event that a patent,
utility model or design patent is registered.

Contents and general instructions
II
Festo P.BE-CPX-FVDA-P2-EN en 1209NH English
PROFINET IO
®
,PROFIBUS
®
are registered trademarks of the respective trademark
ownersincertaincountries.

Contents and general instructions
III
Festo P.BE-CPX-FVDA-P2-EN en 1209NH English
Table of contents
Important user instructions VI..............................................
General safety instructions VIII...............................................
Intended use IX..........................................................
Rules for product configuration X...........................................
Foreseeable misuse XIII....................................................
Attainable safety level XV...................................................
Failures due to common cause (common cause failure – CCF) XV..................
Requirements for product use XVI............................................
Transport and storage conditions XVIII.........................................
Service XVIII...............................................................
Range of application and certifications XVIII.....................................
Product identification XX...................................................
Instructions on this description XXIII...........................................
Product-specific terms and abbreviations XXIV...................................
1. System overview CPX-FVDA-P2 1-1...................................
1.1 CPX terminal with output module CPX-FVDA-P2 1-3......................
1.1.1 Design of the output module CPX-FVDA-P2 1-7...................
1.1.2 Supported product designs from CPX 1-11.......................
1.1.3 Required bus topology (control loop system) 1-14.................
1.2 PROFIsafe 1-15.....................................................
1.2.1 Safety profile PROFIsafe 1-15..................................
1.2.2 Process image 1-16..........................................
1.2.3 Bit pattern of the output and input data (F-user data) 1-17..........
1.3 Mode of operation of the output module 1-22............................
1.3.1 Application ranges 1-23.......................................
1.3.2 Application examples 1-27....................................
1.4 Requirements for actuators (CH0 ... CH2) 1-41............................
1.4.1 Electrical requirements 1-41...................................
1.4.2 Safety-oriented requirements 1-43..............................

Contents and general instructions
IV
Festo P.BE-CPX-FVDA-P2-EN en 1209NH English
2. Installation 2-1...................................................
2.1 General instructions on installation 2-3................................
2.2 Connecting the cables and plugs to the connection block 2-5..............
2.3 Electrical connection and display components 2-7.......................
2.3.1 Pin allocation with M12 connection block 2-8....................
2.3.2 Pin allocation with KL connection block 2-9......................
2.4 Set PROFIsafe address 2-10...........................................
2.5 Dismounting and mounting the electronics module 2-13...................
2.5.1 Dismantling the electronics module 2-14.........................
2.5.2 Mounting the electronics module 2-15...........................
3. Commissioning 3-1................................................
3.1 General instructions 3-3.............................................
3.1.1 Device master file (GSDML and GSD) 3-3........................
3.2 Preparing for commissioning 3-5......................................
3.3 Commissioning steps 3-6............................................
3.4 Set the PROFIsafe parameters 3-7.....................................
3.5 Setting the CPX module parameters 3-9................................
3.5.1 CPX module parameters CPX-FVDA-P2 in detail 3-10...............
3.5.2 Parameterisation and signal display with the operator
unit CPX-MMI-1 3-14.........................................
3.6 Configuration with Siemens STEP 7 (example). 3-16.......................
3.6.1 Addressing example 3-20.....................................
4. Operation 4-1.....................................................
4.1 Status display via LEDs 4-3..........................................
4.1.1 Behaviour during the switch-on phase (startup phase) 4-4.........
4.1.2 Normal operating status 4-4..................................
5. Diagnostics and error handling 5-1...................................
5.1 Summary of diagnostics options 5-3...................................
5.2 Possible error messages of the output module CPX-FVDA-P2 5-4...........

Contents and general instructions
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Festo P.BE-CPX-FVDA-P2-EN en 1209NH English
5.3 Diagnostics via LEDs 5-6............................................
5.3.1 Error handling and parameterisation 5-9........................
5.3.2 Behaviour in the event of an error 5-11..........................
5.4 Diagnostics via the CPX bus node 5-12..................................
5.4.1 Diagnostics with the operator unit CPX-MMI 5-12..................
6. Service, repair, disposal 6-1.........................................
6.1 Service 6-3.......................................................
6.2 Repair 6-3........................................................
6.3 Disposal 6-4......................................................
A. Technical appendix A-1.............................................
A.1 Technical data of the output module CPX-FVDA-P2 A-3....................
A.2 Technical data of the connection blocks A-9.............................
A.3 Technical data of the interlinking block A-10.............................
B. Index B-1.........................................................

Contents and general instructions
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Festo P.BE-CPX-FVDA-P2-EN en 1209NH English
Important user instructions
Danger categories
This description includes instructions on the possible dangers
which can occur if the product is used incorrectly. These in-
structions are marked with a signal word (Warning, Caution,
etc.), printed on a shaded background and marked addition-
ally with a pictogram. A distinction is made between the fol-
lowing danger warnings:
Warning
... means that failure to observe this instruction may result
in serious personal injury or material damage.
Caution
... means that failure to observe this instruction may result
in personal injury or material damage.
Note
... means that failure to observe this instruction may result
in material damage.
In addition, the following pictogram marks passages in the
text which describe activities with electrostatically sensitive
devices:
Electrostatically sensitive devices: Incorrect handling may
cause damage to components.

Contents and general instructions
VII
Festo P.BE-CPX-FVDA-P2-EN en 1209NH English
Marking special information
The following pictograms mark passages in the text which
contain special information.
Pictograms
Information:
Recommendations, tips and references to other information
sources.
Accessories:
Specifications on necessary or useful accessories for the
Festo product.
Environment:
Information on the environmentally friendly use of Festo
products.
Text designations
• Bullets denote activities that may be carried out in any
desired order.
1. Figures denote activities that must be carried out in the
order specified.
– Arrowheads indicate general lists.

Contents and general instructions
VIII
Festo P.BE-CPX-FVDA-P2-EN en 1209NH English
General safety instructions
Warning
Nonobservance of safety instructions can result in death,
serious injuries or heavy material damage.
• Unconditionally observe the safety instructions.
Note
Electronic modules include electrostatically sensitive
devices.
• Observe the handling specifications for electrostatically
sensitive devices.
• Discharge yourself from static discharges before in-
stalling or disassembling modules to protect the mod-
ules.
Note
To ensure intended use:
• Switch off each output channel used at least once per
week.
• With test pulses switched off: Switch each output used
at least once per day.
Note
To ensure the safety level:
• Switch on each output channel used at least once every
8 hours of operating time for longer than 1 minute.
The operating time starts with the first switch-on of the
output module.