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  9. Festo CTEU-CP Operating and installation instructions

Festo CTEU-CP Operating and installation instructions

Bus node
CTEU-CP
Festo AG & Co. KG
Postfach
73726 Esslingen
Germany
+49 711 347-0
www.festo.com
Description
Installation and interfaces
8029686
1502NH
[8029688]
Original: de
Bus node CTEU-CP English.............................................
1 Notes relating to this description
This description includes information for mounting the bus node on an I-port-com
patible device from Festo (e.g. valve terminal with I-port interface) and for installa
tion of this combination in a higher-level control system.
Information about the CP system can be found in the CP system description
(P.BE-CPSYS-...) and in the description for the electrical interface
CPX-CP-4-FB (P.BE-CPX-CP-...). These documents can also be found online.
èwww.festo.com/sp
TORX®is a registered trademark of its respective trademark holder in
certain countries.
2 Intended use
The bus node type CTEU-CP has been designed exclusively for use as a slave on the
CP bus. It may only be used in its original status without unauthorised modifica
tions and only in perfect technical condition.
The bus node is intended for use in an industrial environment. Outside of industrial
environments, e.g. in commercial and mixed-residential areas, actions to suppress
interference may have to be taken.
3 Target group
The target group of this description consists of trained specialists in control and
automation technology who have experience with installation of slaves on the CP
bus.
4 Mounting
Warning
Risk of injury to people, damage to the machine and system resulting from un
controlled movements of the actuators and undefined switching states
 Switch off the operation and load voltage supplies.
 Switch off the compressed air supply.
 Exhaust the valve terminal pneumatics.
Note
Damage to the electronics
The bus node includes electrostatically sensitive devices.
 Do not touch any components.
 Observe the handling specifications for electrostatically sensitive devices.
Note
Use cover caps to seal unused connections. The IP65/IP67 degree of protection
is thereby ensured.
Information on mounting the bus node on the decentralised electrical
connecting plate CAPC-... can be found in the mounting instructions that
accompany the connecting plate.
For mounting the bus node on a valve terminal with I-Port interface, proceed as
follows:
1. Inspect the seals and sealing surfaces on the bus node and valve terminal.
2. Push the bus node onto the valve terminal in the correct position with no tilt.
3. Screw in the three self-tapping screws. When screwing the screws in again, use
existing threads.
4. Tighten the screws in a diagonally opposite sequence with a tightening torque
of 0.7 ± 0.1 Nm.
5 Connection and display components
The following electrical connection and display components can be found on the
bus node:
1
3
4
2
1DIL switch (èChap. 7.2)
2Status LEDs (status display/
diagnostics èChap. 8)
3M9 plug, CP connection and
incoming power supply (èChap. 6)
4M9 socket, CP connection and
continuing power supply
(èChap. 6)
Fig. 1
6 Connecting the CP bus and load voltage
The bus node has a signal and load voltage supply. It also supplies voltage to the
devices connected via the I-port interface.
If the continuing CP connection is not used, the cover cap must be mounted to
ensure the IP65/IP67 degree of protection.
 Screw the cover cap by hand until it noticeably engages against the stop.
The bus node is supplied with the cover cap already mounted.
Warning
Danger of electric shock
 For the electrical power supply, use only PELV voltage sources in accordance
with IEC 60204-1 (Protective Extra-Low Voltage, PELV).
 Observe the requirements of IEC 60204-1 for PELV circuits.
Through the use of PELV circuits, protection against electric shock (protection
against direct and indirect contact) is ensured in accordance with IEC 60204-1.
When using external connecting cables, please note:
– The maximum length of the external connecting cable to a valve terminal is 15 m.
Note
Electromagnetic interference
 Establish the connection to the functional earth via the connected device or
the electrical connecting plate CAPC-....
Functional test:
– The LED “PS” is illuminated green when the power supply is correctly presented.
– The LEDs “X1” and “X2” illuminate green if a device is connected and the I-Port
communication is ready to function (èChap. 8).
Note
Malfunction due to impermissible cabling
 To connect the bus node to the CP string, only use the special CP cables from
Festo ( èwww.festo.com/catalogue).
7 Basic setting for fieldbus communication
7.1 Removal of the DIL switch cover
To set the DIL switches, the cover must be removed:
1. Switch supply power off.
2. Unscrew the two mounting screws of the transparent cover and remove the
cover.
7.2 Setting the DIL switches
The bus node has two DIL switch groups, each with 6 DIL switches.
When delivered, all DIL switches are set to OFF (èFig. 2).
1 2
1DIL switch group 1 2DIL switch group 2
Fig. 2
DIL switch group 1
Function DIL switches
Address volume for inputs, I-port 1:
0 bytes DIL 1: OFF
DIL 2: OFF
2 bytes DIL 1: ON
DIL 2: OFF
4 bytes DIL 1: OFF
DIL 2: ON
Address volume for outputs, I-port 1:
0 bytes DIL 3: OFF
DIL 4: OFF
2 bytes DIL 3: ON
DIL 4: OFF
4 bytes DIL 3: OFF
DIL 4: ON
Address volume for inputs, I-port 2:
0 bytes DIL 5: OFF
DIL 6: OFF
2 bytes DIL 5: ON
DIL 6: OFF
4 bytes DIL 5: OFF
DIL 6: ON
Fig. 3
DIL switch group 2
Function DIL switches
Address volume for outputs, I-port 2:
0 bytes DIL 1: OFF
DIL 2: OFF
2 bytes DIL 1: ON
DIL 2: OFF
4 bytes DIL 1: OFF
DIL 2: ON
No function:
reserved DIL 3
DIL 4
Device-specific diagnostics
Off (factory setting) DIL 5: OFF
On DIL 5: ON
Fail-state behaviour in the event of a connection interruption between the bus node and device
Reset of outputs (factory setting)1) DIL 6: OFF
Hold last state DIL 6: ON
1) Valid only for outputs that were previously activated via the CPX system.
Fig. 4
The maximum address volume of a CP string is 4 bytes for inputs and
4 bytes for outputs (32 inputs and 32 outputs).
7.3 Mounting of the DIL switch cover
1. Place the cover carefully on the bus node. Make sure that the seal is positioned
correctly!
2. Tighten the mounting screws with max. 0.4 Nm using a Torx screwdriver (size
T10) or a corresponding slotted head screwdriver.
The assignment of bus addresses to physical outputs/valves of the con
nected devices can be found in the respective product documentation.
8 Status display/diagnostics
8.1 Status display via LEDs
PS (power system)
LED
display
Status and significance
LED illuminated green:
– Operating voltage present (within the permissible range).
– Load voltage present (within the permissible range).
LED flashing green:
– Load voltage not present or below the required voltage level.
LED is off:
– Operating voltage not present or below the required voltage level.
Fig. 5
X1 – Internal communication between bus node and device 1
LED
display
Status and significance
LED illuminated green:
– Normal operating status
– Device is correctly connected to the bus node.
LED flashing green:
– Connected device reports diagnostics status.
LED illuminated red:
– Device is connected correctly to the bus node, but internal communication is
faulty.
LED flashing red:
– Error in bus module
LED is off:
– No device connected to the bus node.
Fig. 6
X2 – Internal communication between bus node and device 2
LED
display
Status and significance
LED illuminated green:
– Normal operating status
– Device is correctly connected to the bus node.
LED flashing green:
– Connected device reports diagnostics status.
LED illuminated red:
– Device is connected correctly to the bus node, but internal communication is
faulty.
LED is off:
– No device connected to the bus node.
Fig. 7
RN (RUN) – bus communication
LED
display
Status and significance
LED illuminated green:
– Normal operating status, bus connection OK.
LED flashing green:
– Module is not initialised.
– No address volume set (address volume = 0). I.e. DIL switch group 1, DIL switch 1
… 6 and DIL switch group 2, DIL switches 1 and 2 set to OFF.
LED is off:
– No bus connection
Fig. 8
8.2 Error diagnostics via CP bus
The bus node supports the 2-byte diagnostics of the CP system.
The bus node does not support switching cycle counters.
9 Technical data
General information
Degree of protection through housing
(in accordance with EN 60529)
IP65/671) 2)
Protection against electric shock
(Protection against direct and indirect contact in
accordance with IEC/EN 60204-1)
Through use of PELV circuits
Electromagnetic compatibility (EMC)3)
– Emitted interference
– Resistance to interference
See declaration of conformity
èwww.festo.com
Vibration and shock
(according to EN 60068)
Severity level (SL)4) for mounting on
– Vibration (part 2 – 6) Wall: SL2, H-rail: SL1
– Shock (part 2 – 27) Wall: SL2, H-rail: SL1
– Continuous shock (part 2 – 27) Wall and H-rail: SL1
Temperature range
– Storage/transpor t –20 … +70 °C2)
– Environment, operation –5 … +50 °C2)
Materials PA, PC, NBR, steel (galvanized),
RoHS-compliant circuit boards
1) Requirement: Bus node mounted completely, plug connector in the plugged-in status or provided with
cover cap.
2) Note that connected devices may only satisfy a lower degree of protection, a smaller temperature
range, etc.
3) The bus node is intended for use in an industrial environment. Outside of industrial environments, e.g.
in commercial and mixed-residential areas, actions to suppress interference may have to be taken.
4) Explanation of the severity level èSubsequent tables
Fig. 9
Vibration load
Frequency range [Hz] Acceleration [m/s2]Deflection [mm]
SL1 SL2 SL1 SL2 SL1 SL2
2 … 8 2 … 8 ––±3.5 ±3.5
8 … 27 8 … 27 10 10 – –
27 … 58 27 … 60 ––±0.15 ±0.35
58 … 160 60 … 160 20 50 – –
160 … 200 160 … 200 10 10 – –
Fig. 10
Shock load
Acceleration [m/s2]Duration [ms] Shocks per direction
SL1 SL2 SL1 SL2 SL1 SL2
±150 ±300 11 11 5 5
Fig. 11
Continuous shock load
Acceleration [m/s2]Duration [ms] Shocks per direction
±150 61000
Fig. 12
Power supply
Operating voltage (UEL/SEN)
– Voltage range (protected against incorrect polarity) 18 … 30 V DC
Load voltage (UVAL)
– Voltage range (protected against incorrect polarity) 18 … 30 V DC1)
Mains buffering time Min. 10 ms
Disconnection between operating voltage supply (UEL/SEN)
and load voltage supply (UVAL)
None
Intrinsic current consumption
– Bus node electronics typical 50 mA
1) Dependent on the connected device (e.g. valve terminal)
Fig. 13
Technical data of the connected equipment can be found in the respective
product documentation.

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