Festo CPX-...DE Series User manual

Manual
Electronics
Digital
CPX I/O modules
and sub−bases
Types:
 CPX−...DE...
 CPX−...DA
 CPX−8DE−8DA
 CPX−AB−...
CPX pneumatic
interfaces
Types:
 VMPA−FB−EPL−...
 CPX−GP−03−...
 CPX−GP−CPA−...
 VABA−10S6−X...
CPX terminal
Manual
526 440
en 0804g
[726 154]

Contents and general instructions
I
Festo P.BE−CPX−EA−EN en 0804g
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0804g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−CPX−EA−EN. . . . . . . . . . . . . . . . . . . . . . . . .
Order no. 526 440. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
© (Festo AG&Co. KG, D73726 Esslingen, Germany, 2008)
Internet: http://www.festo.com
E−Mail: [e-mail]
The reproduction, distribution and utilization of this docu−
ment as well as the comunication of its contents to others
without express authorization is prohibited. Offenders will
be held liable for the payment of damages. All rights re−
served in the event of the grant of a patent, utility module
or design.

Contents and general instructions
II Festo P.BE−CPX−EA−EN en 0804g
CAGE CLAMP® is a registered trade mark of WAGO Kontakttechnik GmbH,
32385 Minden, Germany
TORX® is a registered trade mark of CAMCAR TEXTRON INC.,
Rockford, Ill., USA
HARAX® is a registered trade mark of HARTING Deutschland GmbH,
32381 Minden, Germany
SPEEDCON® is a registered trade mark of PHOENIX CONTACT
GmbH&Co.KG, 32825 Blomberg, Germany

Contents and general instructions
III
Festo P.BE−CPX−EA−EN en 0804g
Contents
Intended use VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes on the use of this manual XI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structure of a CPX terminal XII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX I/O modules and sub−bases XIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX pneumatic interfaces XIV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MPA pneumatic modules XIV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis via the field bus or a network XV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Overview and sub−bases for CPXI/O modules 1−1. . . . . . . . . . . . . . . . . . . . . . .
1.1 Components of an I/O module 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Connection technology 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Display and connecting elements 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Combinations of I/O modules and sub−bases 1−10. . . . . . . . . . . . . . . . .
1.2.3 Connecting the cables and plugs to the sub−bases 1−13. . . . . . . . . . . . .
1.3 Assembly 1−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Fitting the sub−bases 1−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Fitting the screening/shield plates 1−28. . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
IV Festo P.BE−CPX−EA−EN en 0804g
2. Digital CPXinput modules 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Function of the input modules 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Assembly 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Installation 2−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Input module CPX−4DE 2−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Input module CPX−8DE 2−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3 Input module CPX−8DE−D with channel diagnosis 2−16. . . . . . . . . . . . . .
2.3.4 Input module CPX−16DE 2−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.5 Input module CPX−M−16DE−D 2−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.6 Input module CPX−8NDE 2−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Instructions on commissioning 2−31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.1 Parameters of the input modules 2−31. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Diagnostics 2−35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Fault messages of the input modules 2−35. . . . . . . . . . . . . . . . . . . . . . .
2.5.2 LED display 2−37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3 Fault treatment and parameterizing 2−40. . . . . . . . . . . . . . . . . . . . . . . . .
3. Digital CPXoutput modules 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Function of the output modules 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Assembly 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Installation 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Output module CPX−4DA 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Output module CPX−8DA 3−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 High−current output module CPX−8DA−H 3−17. . . . . . . . . . . . . . . . . . . . .
3.4 Instructions on commissioning 3−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Parameters of the output modules 3−22. . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Diagnostics 3−25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Error messages of the output modules 3−26. . . . . . . . . . . . . . . . . . . . . .
3.5.2 LED display 3−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Fault treatment and parameterizing 3−29. . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
V
Festo P.BE−CPX−EA−EN en 0804g
4. Digital CPXmulti I/O modules 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Function of the multi I/O modules 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Assembly 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Installation 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Multi I/O module CPX−8DE−8DA 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Instructions on commissioning 4−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Parameters of the multi I/O modules type CPX−8DE−8DA 4−9. . . . . . . .
4.5 Diagnostics 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.1 Error messages of the multi I/O modules 4−14. . . . . . . . . . . . . . . . . . . .
4.5.2 LED display 4−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.3 Fault treatment and parameterizing 4−18. . . . . . . . . . . . . . . . . . . . . . . . .
5. CPXpneumatic interfaces 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Function of the CPX pneumatic interfaces 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Display and connecting elements 5−5. . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Fitting 5−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Settings for configuring the pneumatics 5−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Installation 5−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Instructions on commissioning 5−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Diagnostics 5−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1 Fault messages of the pneumatic interfaces 5−20. . . . . . . . . . . . . . . . . .
5.6.2 LED display 5−21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.3 Fault treatment and parameterizing 5−23. . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
VI Festo P.BE−CPX−EA−EN en 0804g
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Technical specifications of the CPX sub−bases A−3. . . . . . . . . . . . . . . . . . . . . . . .
A.2 Technical specifications of the CPX metal sub−bases A−4. . . . . . . . . . . . . . . . . . .
A.3 Technical specifications of the CPX input modules A−5. . . . . . . . . . . . . . . . . . . .
A.4 Technical specifications of the CPX output modules A−7. . . . . . . . . . . . . . . . . . .
A.5 Technical specifications of the CPX multi I/O modules A−10. . . . . . . . . . . . . . . . .
A.6 Technical specifications of the pneumatic interfaces A−12. . . . . . . . . . . . . . . . . . .
B. Internal structureand examples of cicuitry B−1. . . . . . . . . . . . . . . . . . . . . . . . .
B.1 Internal structure of the CPX I/O modules B−3. . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2 Circuitry examples for CPX inputs and outputs B−8. . . . . . . . . . . . . . . . . . . . . . .
B.2.1 Circuitry examples of PNP inputs B−8. . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.2 Circuitry examples of PNP outputs B−8. . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.3 Circuitry examples of NPN inputs B−9. . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.4 Circuitry example with DUO cable B−10. . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.5 Circuitry example with DNCV B−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.3 Accessories (CPX terminal) B−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.IndexC−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
VII
Festo P.BE−CPX−EA−EN en 0804g
Intended use
The digital CPX I/O modules, CPX sub−bases and CPX pneu
matic interfaces described in this manual have been designed
exclusively for use in conjunction with CPX terminals from
Festo. The modules and pneumatic interfaces are only to be
used as follows:
Asspecified in industrial applications.
Inoriginal condition, without any modifications by the
user. Only the conversions or modifications described in
the documentation supplied with product are permitted.
Inperfect technical condition.
If additional commercially available components such as
sensors and actuators are connected, the specified limits for
pressures, temperatures, electrical data, torques, etc. must
not be exceeded.
Please observe the standards specified in the relevant
chapters and comply with technical regulations, as well as
with national and local regulations.
Warning
·In order to provide the electric power supply, use only
PELV circuits as per IEC/DIN EN 60204−1 (Protective
Extra−Low Voltage, PELV).
Take into account also the general requirements for
PELV circuits as per IEC/DIN EN 60204−1.
·Use only power packswhich guarantee reliable electrical
isolation of the operating voltage as per IEC/DIN
EN60204−1.
By the use of PELV power units, protection against electric
shock (protection against direct and indirect contact) is
guaranteed in accordance with IEC/DIN EN 60204−1
(electrical equipment of machines, general requirements).

Contents and general instructions
VIII Festo P.BE−CPX−EA−EN en 0804g
Target group
This manual is intended exclusively for technicians trained in
control and automation technology, who have experience in
installing, commissioning, programming and diagnosing
programmable logic controllers (PLC) and field bus systems.
Service
Please consult your local Festo Service agent if you have any
technical problems.