Festo YXML User manual

YXML
Linear gantry
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Deutschland
[phone]
www.festo.com
Operating instructions
8170140
2022-03a
[8170142]
Translation of the original instructions
© 2022 all rights reserved to Festo SE & Co. KG
1About this document
1.1 Applicable documents
All available documents for the product è www.festo.com/sp.
The area of application and the approvals of the individual components of the kit
are described in separate documents è www.festo.com/sp.
Download configuration-dependent documents
The technical data for the product are described in configuration-dependent docu-
ments.
These documents form part of the product documentation and can be down-
loaded as follows.
1. Read the order ID of the product.
2. Download the documents from the Festo Support Portal by entering the order
ID è www.festo.com/sp.
3. Print out the documents and keep them together with these operating
instructions.
2Safety
2.1 General safety instructions
–Only use the product in its original condition without unauthorised modifica-
tions.
–Only use the product if it is in perfect technical condition.
–Observe labelling on the product.
–Before working on the product, switch off the power supply and secure it
against being switched on again.
–Observe tightening torques. Unless otherwise specified, the tolerance is
± 20 %.
2.2 Intended use
The intended use of the product is to execute positioning tasks within machines
or automation systems with a higher-order controller in an industrial environment.
2.3 Foreseeable misuse
Never use the product as follows:
–With unauthorised modifications or alterations to the product
–With load limits exceeded
–In an invalid mounting position
3 Additional information
–Contact the regional Festo contact if you have technical problems
è www.festo.com.
–Accessories and spare parts è www.festo.com/catalogue.
4 Product overview
Linear gantry YZ module type
YXML-1 EXCT-15
YXML-2 EXCT-30
YXML-3 EXCT-100
Tab. 1: Product allocation
Product labelling
In addition to product labelling of individual components, the product also has
configuration-specific, higher-order product labelling in accordance with the fol-
lowing schematic:
4
1
2
3
Fig. 1: Configuration-specific product labelling
1
Product name
2
Configuration-specific order ID
3
Festo serial number
4
Configuration-specific
Product Key
The configuration-specific, higher-order product labelling is attached to all prod-
ucts at a specifically defined position.
1
Fig. 2: Position of higher-order product labelling
1
Position of higher-order product
labelling
5 Assembly
5.1 Demounting/mounting motors
DANGER
Serious injuries due to the motor falling from an elevated position.
• Demount motors with brake before assembling the product.
• Before loosening the retaining screws: secure the motor against falling.
WARNING
Electric shock.
• Make sure that the motors are disconnected from the power supply.
NOTICE
Third-party motors with a driving torque that is too high can damage the product.
• When using third-party motors observe the following:
• Only use motors with a brake.
• Maximum approved driving torque è www.festo.com/catalogue
• Attachment dimensions motor interface è www.festo.com/catalogue
• Matching combination of coupling, coupling housing and motor flange

Motor attachment position, front
1
2
3
4
5
Fig. 3: EXCT-15-...-VV shown, motor as an example
Motor attachment position, rear
1
2
3
4
5
Fig. 4: EXCT-15-...-VH shown, motor as an example
1
Motor 1, left
2
Retaining screw, 4x
3
Motor flange
4
Coupling housing
5
Drive housing
Demounting
NOTICE
Product damage in the event of incorrect handling or falling down due to a change
in the centre of gravity when the motors are demounted.
Fasten the product to the mounting surface.
Or
Place the product with the underside of the Y-axis on a stable surface,
e.g. mounting table:
• Do not subject the Z-axis to stress.
• Secure the product to the bases to prevent tipping or falling.
WARNING
Risk of injury from electric shock, impact, crushing.
With motors demounted the weight of the Z-axis may cause it to move uncon-
trolled in the Y-direction and Z-direction.
• Before demounting the motors:
• Secure the Z-axis to prevent uncontrolled movements.
• Bring the Z-axis interface to the bottom end position.
1. Disconnect all cables from the motor.
2. Unscrew the 4 retaining screws on the motor.
3. Remove the motor.
4. Repeat steps 1. … 3. for the other motor.
Mounting
1. Position the motor flange and the motor.
2. Tighten the retaining screws.
Tightening torque EXCT-15 EXCT-30 EXCT-100
Retaining screws [Nm] 6 18 18
3. Connect the cables to the motor.
4. Repeat steps 1. … 3. for the other motor.
5.2 Adjust motor cable outlets
WARNING
Risk of injury from electric shock, impact, crushing.
After unscrewing the motor retaining screws, the Z-axis interface drops to the
bottom end position.
• Make sure that the Z-axis interface is at the bottom end position.
The position of the motor cable outlets is factory-installed at the top mounting
position. The position can be adjusted to the installation situation by rotating the
motors in 90° steps.
Prerequisite: the product is secured to the mounting surface.
1
2
3
2
4
5
Fig. 5: EXCT-15 shown with front motor attachment positions
1
Motor 1, left
2
Retaining screw, 4x
3
Motor connection cable outlet
4
Motor 2, right
5
Z-axis interface
Procedure
Changing the cable outlets will result in loss of homing.
1. Position the Z-axis to ensure a range of movement of 10 cm in the Y-direction
to left and right.
2. Disconnect the cables from the motor if they are connected.
3. Unscrew the retaining screws on the motor.
4. Rotate the motor in the installed state in the direction shown to the desired
position:
–Motor 1, left: clockwise
–Motor 2, right: anticlockwise
For a rear motor attachment position:
The direction of rotation of the motors is identical with the directions shown
è Fig. 5.
ÄThe Z-axis moves diagonally slightly upwards.
5. Tighten the retaining screws.
Tightening torque EXCT-15 EXCT-30 EXCT-100
Retaining screws [Nm] 6 18 18
6. Connect the cables to the motor.
6 Technical data
Non-compliance with the technical data will damage the product.
The technical data are included in various documents:
–General technical data è www.festo.com/catalogue.
–Configuration-dependent technical data in the data sheet
è www.festo.com/sp.