Festo VIFB13-02 Series User manual

0503a
164592 GB
Valve Terminal/Valve Sensor Terminal
with Field Bus Connection
VIFB13-/IIFB13-02-...
Manual
Field bus protocol:
PROFIBUS DP 12 MBaud

Author: H.-J. Drung, Heinz Hohner
Editors: Michael Holder, H.-J. Drung
Translation: Douglas Smith
Layout: Festo, Dept. PV-IDM
Type setting: DUCOM
Edition 0503a
©(Festo AG & Co., D-73726 Esslingen, 1997)
The copying, distribution and utilization of this
document as well as the communication of its
contents to others without expressed authoriza-
tion is prohibited. Offenders will be held liable for
the payment of damages. All rights reserved, in
particular the right to carry out patent, utility
model or ornamental design registrations.
printed on 100% recycled paper
VIFB13 - 02
0503a I

Order no.: 164 592
Title: MANUAL
Designation: P.BE-VIFB13-02-GB
VIFB13 - 02
II 0503a

Contents
Kapitel 1 USER INSTRUCTIONS . . . . . . . . . . . . . . . . . 1-1
IMPORTANT USER INSTRUCTIONS . . . . . . 1-3
Kapitel 2 SYSTEM STRUCTURE . . . . . . . . . . . . . . . . . 2-1
Kapitel 3 TECHNICAL DESCRIPTION . . . . . . . . . . . . 3-13
Kapitel 4. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 FITTING THE VALVE TERMINAL/
VALVE SENSOR TERMINAL . . . . . . . . . 4-3
4.2 INSTALLING THE PNEUMATIC
COMPONENTS . . . . . . . . . . . . . . . . . . . . 4-5
4.3 INSTALLING THE ELECTRONIC
COMPONENTS . . . . . . . . . . . . . . . . . . . 4-16
Kapitel 5 COMMISSIONING. . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 COMMISSIONING . . . . . . . . . . . . . . . . . . 5-2
5.2 SIEMENS . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.3 GENERAL DP-MASTER . . . . . . . . . . . 5-34
Kapitel 6 DIAGNOSTICS AND ERROR TREATMENT. 6-1
6.1 SUMMARY OF DIAGNOSTIC
POSSIBILITIES . . . . . . . . . . . . . . . . . . . . 6-3
6.2 LED DISPLAYS . . . . . . . . . . . . . . . . . . . . 6-4
6.3 TEST ROUTINES. . . . . . . . . . . . . . . . . . . 6-8
6.4 STATUS BITS . . . . . . . . . . . . . . . . . . . . 6-11
6.5 DIAGNOSIS VIA PROFIBUS-DP
(DP-STANDARD) . . . . . . . . . . . . . . . . . 6-15
6.6 DIAGNOSIS VIA PROFIBUS-DP
(GENERAL DP-MASTER) . . . . . . . . . . . 6-19
6.7 ERROR TREATMENT . . . . . . . . . . . . . 6-23
Appendix A INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
VIFB13 - 02
0503a III

VIFB13 - 02
IV 0503a

1. USER INSTRUCTIONS
VIFB13 - 02 1. User instructions
9701 NH 1-1

Contents
1. USER INSTRUCTIONS . . . . . . . . . . . . . . 1-1
IMPORTANT USER INSTRUCTIONS. . . 1-3
VIFB13 - 02 1. User instructions
1-2 9701 NH

IMPORTANT USER INSTRUCTIONS
This manual contains instructions on the possible
dangers which can occur with the valve termi-
nals/valve sensor terminals.
A distinction is made between the following in-
structions:
WARNING
This means that personal injury or damage to
property may occur if these instructions are
not observed.
CAUTION
This means that damage to property may oc-
cur if these instructions are not observed.
PLEASE NOTE
This means that this instruction must also be
observed.
VIFB13 - 02 1. User instructions
9701 NH 1-3

•This documentation describes the following
products:
PLEASE NOTE
This manual includes a diskette with the de-
vice master files and type files. The referenced
file names refer to version V1.4. Explanations
can be found on the file "Readme".
Product Design
Field bus
connection
Valve size Number of
valve locations
Valve terminal
type 02
●VIFB-02-..
PROFIBUS-DP
1⁄8"
or
1⁄4"
4 or
6 or
8 or
10 or
12 or
14 or
16
Valve sensor terminal
type 02
●IFB-02-...
Fig. 1/1: Designs of valve terminal/valve sensor terminal
VIFB13 - 02 1. User instructions
1-4 9701 NH

This manual describes the operation of the Festo
valve terminal/valve sensor terminal type 02 in
conjunction with the field bus protocol PROFI-
BUS-DP as per EN 50170 (DIN 19245).
PLEASE NOTE
The valve terminal/valve sensor terminal does
not contain the PROFIBUS-FMS protocol (no
combi-slave functions).
VIFB13 - 02 1. User instructions
9701 NH 1-5

VIFB13 - 02 1. User instructions
1-6 9701 NH

2. SYSTEM STRUCTURE
VIFB13 - 02 2. System structure
9701 NH 2-1

Contents
2. SYSTEM STRUCTURE . . . . . . . . . . . . . . 2-1
Valve terminal. . . . . . . . . . . . . . . . . . . . . . 2-3
Valve sensor terminal. . . . . . . . . . . . . . . . 2-4
Valve terminal/valve sensor terminal in
the control system . . . . . . . . . . . . . . . . . . 2-5
VIFB13 - 02 2. System strukture
2-2 9701 NH

SYSTEM STRUCTURE
Valve terminal
Festo offers a solution to automation problems at
the machine level in the form of the valve termi-
nal. Solenoid valves, double solenoid valves etc.
are already fitted onto a sub-base and have
already been tested. Valve terminals with from
4...16 valve locations are available for the auto-
mation process.
The valve terminal with field bus connection of-
fers the following advantages:
•decentralized preprocessing
relieves the controller (PLC)
•less wiring due to two-core cables
•clarity in system structure due to separation
of controller and machine
•valves already fitted
•valve solenoid coils already wired
•central air supply
•central exhaust
•device already tested
Valve terminal Circuitry
Field bus connection
via two-core cable
(twisted, screened)
Type 02
Fig. 2/1: Valve terminal type 02
VIFB13 - 02 2. System structure
9701 NH 2-3

A field bus system also offers the following ad-
vantages:
•a reduction in the number of output
modules in the controller
•economic data transfer over long distances
•high baud rate
•a large number of slaves can be linked into
the network
•error diagnosis is made easier
Valve sensor terminal
Complex automation tasks require the use of
sensors for which Festo offers the valve sensor
terminal. Solenoid valves, double solenoid valves
etc. are fitted onto a sub-base and have already
been tested; two sensors per valve can be con-
nected on site. Valve sensor terminals with from
4...14 valves are available for the automation
process.
The valve sensor terminal includes all the advan-
tages of the valve terminal. It also offers:
•two inputs per valve location, e.g. for sensors
•two additional inputs
•two additional outputs, e.g. for electric actua-
tors, displays etc..
Valve sensor terminal Circuitry
Field bus connection
via two-core cable
(twisted, screened)
Fig. 2/2: Valve sensor terminal type 02
Type 02
VIFB13 - 02 2. System strukture
2-4 9701 NH

Valve terminal/valve sensor terminal in the
control system
The valve terminals can be connected to the
control systems of various manufacturers. This
manual deals with configuration and addressing
instructions.
The following diagram represents an excerpt of
available master modules for the PROFIBUS-DP:
Controller
manufacturer
Controller (PLC) Field bus
module
Field bus
Siemens SIMATIC
•S5 series
•S7 series
various SINEC L2-DP
Bosch •CL300, 400, 500
•PC600
BM DESI-DP COMNET-DP
Festo •SF 50 integrated
PROFIBUS-DP
PC / IPC CP5410 from
Siemens etc.
Allen-Bradley •PLC 5 PFBIB
(extract of possible control systems)
VIFB13 - 02 2. System structure
9701 NH 2-5

Industrial PC
controller
- Simatic S5
- Bosch
- and others
PROFIBUS-DP
Valve terminal
type 02
Further field bus slaves
ET 200U
Valve sensor
terminal
type 02
Fig. 2/3: System structure of valve terminals on the PROFIBUS-DP
VIFB13 - 02 2. System strukture
2-6 9701 NH

Explanation of the system structure
The field bus module controls the complete
exchange of information between the field bus
slaves (decentral I/O modules), e.g. the valve
terminal/valve sensor terminals and the proces-
sor modules in the controller.
The field bus slaves are connected via the PRO-
FIBUS-DP interface on the module. Up to 31
field bus slaves can be connected to the inter-
face (without using repeaters/bus amplifiers). If
repeaters are used, the number of connected
valve terminals/valve sensor terminals can be in-
creased to max. 122.
VIFB13 - 02 2. System structure
9701 NH 2-7

The field bus creates data communication be-
tween the controller and the field bus slaves
(e.g. valve terminal/valve sensor terminal) distri-
buted throughout the system. Data transmission
is made in accordance with standard RS 485.
Baud rates up to 1500 kBaud can be set.
The valve terminal as a decentral output modu-
le processes the signals transmitted and controls
the actuators which are connected. The valve
terminal is supplied with current via an external
power unit (AC 230V/DC 24V).
The valve sensor terminal as a decentral in-
put/output module functions like a valve terminal.
It also processes up to 30 inputs.
The air controlled by the valve terminal/valve
sensor terminal moves the actuators or is used
for other tasks.
The sensors record information (measured va-
riables) from the control process and pass this
on to the valve sensor terminal (further
processing unit).
VIFB13 - 02 2. System strukture
2-8 9701 NH