FIOR & GENTZ e-Cast User manual

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EN
Digital Casting Aid
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EN
Content Page
1. Information 3
2. Safety Instructions 3
2.1 Classification of the Safety Instructions 3
2.2 All Instructions for a Safe Handling of the e-Cast 3
3. Intended Use 5
4. Functioning of the e-Cast 5
5. Scope of Delivery 5
6. Putting the e-Cast Operator Device into Operation 6
7. e-Cast Sensors 7
7.1 Sensor Types 7
7.2 Activating the Sensors 7
7.3 Storing Sensors During Transport 7
7.4 Attaching the Sensors 8
7.5 Replacing the Batteries 8
8. Main Menu of the e-Cast Operator Device 9
8.1 New Measurement 9
8.2 Saved Measurements 10
8.3 Delete Measurements 10
8.4 Settings 11
8.4.1 Display Options 11
8.4.2 Sound Options 11
8.4.3 Display Brightness 11
8.4.4 Language 12
8.4.5 Device Info 12
8.4.6 Update Sensors 12
8.4.7 Calibrate Sensors 12
9. Indication of Rechargeable Battery’s/Battery’s State of Charge 13
9.1 Rechargeable Battery’s State of Charge of the Operator Device 13
9.2 Battery's State of Charge of the Sensors 13
10. Charging the e-Cast Operator Device 13
11. Updating the e-Cast Operator Device 13
12. Dirt Removal from the e-Cast Operator Device 14
13. Dirt Removal from the e-Cast Sensors 14
14. Advice on Production Techniques 14
15. Short Guide for a New Measurement 15
16. Signs and Symbols 15
17. Legal Information 15

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1. Information
These instructions for use are addressed to orthotists or qualified/trained experts and do not contain any notes
about dangers which are obvious to them. To achieve maximum safety, please instruct the patient and/or care
team in the use and maintenance of the product.
2. Safety Instructions
2.1 Classification of the Safety Instructions
DANGER Important information about a possible dangerous situation which, if not avoided,
leads to death or irreversible injuries.
WARNING Important information about a possible dangerous situation which, if not avoided,
leads to reversible injuries that need medical treatment.
CAUTION Important information about a possible dangerous situation which, if not avoided,
leads to light injuries that do not need medical treatment.
NOTICE Important information about a possible situation which, if not avoided, leads to
damage of the product.
2.2 All Instructions for a Safe Handling of the e-Cast
WARNING
Risk of Injury Due to Improper Handling of the Operator Device
Use the operator device as described in these instructions for use. The operator device is a sensitive
electronic device with an integrated lithium-ion battery. Pay particular attention to:
- avoiding contact with strong heat or fire,
- not charging the operator device under direct sunlight, and
- not opening the operator device.
NOTICE
Failure of Function Due to Improper Handling
Do not expose the operator device to high humidity and do not immerse it in water.
NOTICE
Failure of Function Due to Improper Replacing of the Batteries
Replace the batteries of the sensors properly and as described in these instructions for use and use the
battery type specified in these instructions for use.

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NOTICE
Failure of Function Due to Missing O-Ring
Reinsert the O-ring before closing the sensor as described in these instructions for use, as otherwise water
may enter the sensor.
NOTICE
Failure of Function Due to Improper Shock Loads
Handle the sensors with care and do not expose them to great shocks, e.g. by falling down or hammer
blows.
NOTICE
Unsuitable Negative Cast Due to Improper Handling
Only trained personnel is allowed to use the operator device.
NOTICE
Unsuitable Negative Cast Due to Loosely Attached Sensors
Make sure that the sensors are attached firmly the whole time while making the negative cast.
NOTICE
Unsuitable Negative Cast Due to Continuing of the Measurement Without Sensors
Always start a new measurement once the sensors have been removed from the negative cast.
NOTICE
Unsuitable Negative Cast Due to Incorrect Calibration
Calibrate the sensors as described in these instructions for use and contact Technical Support if needed.
Note the following for the calibration:
- Calibrate the sensors once a year and after each battery replacement.
- Use a stable, plain surface (e.g. a suitable table) to calibrate the sensors.
- Remove casting residues and clean the sensors with a damp cloth to avoid uneven surfaces.
- Hold the sensor at its edges during calibration so that the sensor surface is not pushed in too much.
NOTICE
Damages to Operator Device, Sensors and Batteries Due to Improper Handling
Use the operator device and the sensors as described in these instructions for use. Pay particular attention
to only expose them to:
- operating temperatures between +5 and +45°C and
- storage temperatures between -20 and +45°C.

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3. Intended Use
The e-Cast is used for checking the joint angles. With an operator device you can control the leg position
while making the negative cast, which makes it possible to cast professionally and correct the position easily
with the patient lying or standing. The e-Cast must be handled by a professionally trained user.
4. Functioning of the e-Cast
The e-Cast was developed so that the joint angles can be checked and corrected while making the negative
cast. The estands for electronic. Depending on the orthosis type, you need two or three sensors for each
measurement, which have to be attached to the patient’s foot, lower leg and thigh. The e-Cast operator device
saves the ideal position for the negative cast, thus helping to control the patient's leg position while making
the cast.
5. Scope of Delivery
The e-Cast is delivered in a case. The case includes the following parts (fig. 1):
Item Article Number Description
1 ET3400-T operator device
2 ET3410-WE sensor for the thigh
3 ET3420-WE sensor for the lower leg
4 ET3430-WE sensor for the foot
5 WZ2067-T08 screwdriver, hexalobular socket, T8 x 60mm
6 ET0710 cable
7 ET0780 adapter
8 ET0830-2450 3 x batteries for e-Cast sensors
w/o fig. KL4200 glue dots for the fixation of the sensors, 48 pieces
w/o fig. KL4601 washers for marking the mechanical pivot points, self-adhesive, 28 pieces
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6
7
8
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fig. 1