Furuno NAVpilot-611 User manual

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AUTOPILOT
NAVpilot-611
Installation Manual
TABLE OF CONTENTS
SAFETY INSTRUCTIONS.......................i
SYSTEM CONFIGURATION ..................ii
EQUIPMENT LISTS .............................. iii
1. INSTALLATION OF UNITS .......... 1-1
1.1 Control Unit FAP-6011..................... 1-1
1.2 Processor Unit FAP-5002................ 1-3
1.3 Rudder Reference Unit FAP-6112 ... 1-4
1.4 Remote Controllers (option) ............ 1-5
2. WIRING ....................................... 2-1
2.1 Wiring System ................................. 2-1
2.2 Processor Unit................................. 2-2
2.3 Control Unit ..................................... 2-7
2.4 Remote Controllers (option) ............ 2-8
2.5 Connection of Instruments FI-30 ... 2-11
2.6 Input/Output Sentences................. 2-12
3. ADJUSTMENTS........................... 3-1
3.1 How to Access the Installation Menu....
....................................................... 3-1
3.2 DOCKSIDE SETUP Menu .............. 3-2
3.3 SEA TRIAL Menu...........................3-11
3.4 DISPLAY SETUP Menu ................ 3-16
3.5 DATA CALIBRATION Menu........... 3-18
3.6 Other Settings............................... 3-20
PACKING LISTS.................................A-1
OUTLINE DRAWINGS ..................... D-1
INTERCONNECTION DIAGRAMS ...S-1


Thepaperusedinthismanual
iselementalchlorinefree.
・FURUNOAuthorizedDistributor/Dealer
9‑52Ashihara‑cho,
Nishinomiya,662‑8580,JAPAN
Telephone: +81‑(0)798‑65‑2111
Fax:
+81‑(0)798‑65‑4200
A
:
AUG
2008
.
PrintedinJapan
Allrightsreserved.
Pub.No.
IME‑72750‑A
*
00016935610
*
*
00016935610
*
(
HIMA
)
NAVPILOT‑611
*
00016935610
*
*
00016935610
*
*00016935610*

i
WARNING
Turn off the power at the switchboard
before beginning the installation.
Fire or electrical shock can result if the
power is left on.
Use the specified power cable.
Use of other power cable may result in
fire.
CAUTION
Observe the following compass safe
distances to prevent interference to a
magnetic compass:
Control unit
Standard Steering
compass compass
0.30 m 0.30 m
Confirm that the power supply voltage
is compatible with the voltage rating
of the equipment.
Connection to the wrong power supply
can cause fire or equipment damage.
Processor
unit 0.35 m 0.30 m
SAFETY INSTRUCTIONS
Remote
controllers 0.30 m 0.30 m
Confirm that no one is near the rudder
when bleeding air from oil cylinder.
The rudder may move unexpectedly,
possibly causing bodily injury.
When connecting a geomagnetism
detection type heading sensor,
correct magnetic field deviation.
If an autopilot is used without the compen-
sation, unexpected course change may
occur.
Set REMOTE CONTROLLER 1 and 2 on
SYSTEM SETUP menu properly accord-
ing to remote controller connected.
If not done properly, malfunction may
occur. Especially, take care when
setting the NFU-type remote controller.

ii
SYSTEM CONFIGURATION
Standard configuration is shown with solid line.
12-24 VDC
Processor Unit
FAP-5002
Control Unit
FAP-6011 (Max. 6)*
Heading sensor
PG-500
Rudder Reference Unit
FAP-6112
Remote Controller
Distributor FAP-6800
Remote Controller
Remote Controller
Reversible pump or
Electromagnetic valve unit
PC
External buzzer
Navigator
(NMEA0183)
RD-30 (Max. 3)
(NMEA0183)
Clutch
Remote Controller
Remote controler
Dial type: FAP-5551, FAP-5552
Button type: FAP6211, FAP-6212
Lever type: FAP-6221, 6222
Dodge type: FAP-6231, 6232
Ship's steering system
*: Any combination of FAP-5001, 5011 and 6011 is available.
Also, FAP-5021 can be connected at the end of series.

iii
EQUIPMENT LISTS
Standard supply for Navpilot-500
Name Type Code No. Qty Remarks
Control Unit FAP-6011 - 1
Processor Unit FAP-5002 - 1
Rudder Reference Unit FAP-6112-200 - 1 w/20 m cable
CP64-02700 001-050-070 1 set For Control Unit, MJ-A7SPF
cable and CP64-02701
CP64-02210 009-000-620 1 set For Processor Unit, MJ-A7SPF
cable and CP64-02211
Installation Materials
CP64-02601 009-001-170 1 set For Rudder reference Unit
Spare Parts SP64-01401 009-000-610 1 set For Processor Unit, fuse
Accessories FP64-01301 001-050-080 1 set For Control Unit
Optional supply
Name Type Code No. Qty Remarks
FAP-6011 -
FAP-5001-E -
Max. 5 optional units
Control Unit
FAP-5021-E -
1
Max. 1 optional unit
FAP-5551-E 000-090-224 1 set Dial type, w/connector
FAP-5552-E 000-090-269 1 set Dial type, w/o connector
FAP-6211-E 000-090-235 1 set Button type, w/connector
FAP-6212-E 000-090-271 1 set Button type, w/o connector
FAP-6221-E 000-090-239 1 set Lever type, w/connector
w/CP64-01100
FAP-6222-E 000-090-273 1 set Lever type, w/o connector
w/CP64-01100
FAP-6231-E 000-090-251 1 set Dodge type, w/connector
Remote
Controller
FAP-6232-E 000-090-279 1 set Dodge type, w/o connector
Junction box FAP-6821 000-090-411 1 For FAP-5021 extension
Distributor FAP-6800 000-090-242 1 set For 3 remote controllers connection
MJ-A7SPF0010-100C 000-159-681-10 1 w/ connector at one end, 10 m
MJ-A7SPF0010-150C 000-159-682-10 1 w/ connector at one end, 15 m
MJ-A7SPF0010-200C 000-159-683-10 1 w/ connector at one end, 20 m
MJ-A7SPF0012-100C 000-159-684-10 1 w/ connector at both ends, 10 m
Cable Assy
MJ-A10SPF0001-120 000-126-660 1
Between processor unit and
distributor
Rudder
Reference Unit FAP-6112-200 - 1 w/20 m cable
Terminator MJ-A7SPF0011 000-147-017 1
Flush mount kit FAP-6011-FLUSH-KIT 000-169-369-10 1 For FAP-6011, flush mounting
Hanger OP64-2 009-004-030 1 For FAP-5551/5552
OP64-4 009-005-790 1 For FAP-6221/6222, panel type
Flush mount kit
OP64-5 009-005-800 1 For FAP-6221/6222, surface type

iv
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1-1
1. INSTALLATION OF UNITS
1.1 Control Unit FAP-6011
The display unit can be installed two ways: surface mount and flush mount (optional kit
required). This section covers surface mounting. For flush mounting, see the flush mounting
instructions, issued separately. Use the supplied display hard cover when the system is not
in use.
Control unit FAP-6011
When selecting a mounting location for the control unit, keep the following in mind.
• The mounting location should be well ventilated.
• Mount the unit where shock and vibration are minimal.
• Do not mount the display unit under “Plexiglas” or any other type of shielding which could
trap heat and moisture or magnify sunlight energy onto the surface of the display.
• For maintenance and checking purposes, leave sufficient space at the sides and rear of
the unit and leave slack in cables.
• A magnetic compass will be affected if the control unit is placed too close to the magnetic
compass. Observe the compass safe distances to prevent disturbance to the magnetic
compass shown on page i.

1. INSTALLATION OF UNITS
1-2
Mounting
1. Using the template supplied with the unit open a mounting hole in the installation site.
2. Detach the front panel together with the keypad. Attach sponge (supplied) to rear of the
control unit.
3. Set the control unit to the mounting hole, and fix it with four self-tapping screws (3x20,
supplied).
4. Attach the keypad and the front panel to the display unit.
Flush mounting of control unit
How to detach the front panel from the mounting place
To detach the front panel after mounting the unit, use the remover (supplied) as below. Note
that the front panel may be damaged if the following is not done. This method is also
available for the optional surface mounting kit.
1. Set the remover to a notch on the upper side of the unit, and pull the remover to raise
the panel slightly.
2. Similarly use the remover to raise the panel at the lower side.
Remover
3. Use your hands to detach the front panel.
Front panel
Keypad
Display unit
Self-tapping screw
(3x20)
Sponge

1. INSTALLATION OF UNITS
1-3
1.2 Processor Unit FAP-5002
This unit can be mounted on a desktop or on a bulkhead. Select a mounting location
considering the points below.
• Locate the unit out of direct sunlight and water splash.
• Select a location where temperature and humidity are moderate and stable.
• Consider the length of the cable connected between the processor unit and other units.
• Locate the unit where its cover can be removed and cabling easily accessed.
• For mounting on a bulkhead, be sure the mounting location is strong enough to support
the unit under the pitching and rolling normally encountered on the vessel.
• Leave sufficient space around the unit for maintenance and servicing. Recommended
maintenance space appears in the outline drawing at the back of this manual.
• A magnetic compass will be affected if the processor unit is placed too close to the
magnetic compass. Observe the compass safe distances to prevent disturbance to the
magnetic compass: standard: 0.35 m, steering: 0.3 m.
1. Unfasten five pan head screws to remove the cover.
2. Mount the unit as follows:
Tabletop: Fasten with four self-tapping screws.
Bulkhead mounting: Screw lower two self-tapping screws into the mounting location, leaving
5 mm protruding. Secondary screw upper two screws. Set the processor unit to the screws
and tighten screws.
3. Reattach the cover.
Processor unit

1. INSTALLATION OF UNITS
1-4
1.3 Rudder Reference Unit FAP-6112
• Leave sufficient space around all moving parts.
• The unit must be coupled to the rudder as shown below, where the following conditions
are satisfied:
Use four self-tapping screws (supplied) to fasten the rudder reference unit.
350 mm <Y2 < 540 mm
X1 = X2
Y1 = Y2
X1 X2
Y1
Y2
90
Top view
Arrow mark
Note: The arm of rudder reference unit should be aligned with the arrow mark. Align the
notch on the shaft to the arrow mark if the arm is removed.