GAUI FLYBARLESS V1.2.3 User manual
ASSEMBLY INSTRUCTION
GAUI
Recommendation:
We highly suggest using the latest version of the Assembly Instruction Manual.
FLYBARLESS V1.2.3
1Preface 6General Maintenance
2Academy of Model Aeronautics (AMA) 7Notices on replacing parts
3Packing List. Tools and Equipment for Assembly 8Exploded Views
4Assembly Notice, gear ratio, fuselage assembly. 9General Parts List
5
1Preface P.1 ~ P.2
P.15
2Academy of Model Aeronautics (AMA) P.3
3Basic Packing List P.4 5 P.16
Tools and Equipment for Assembly P.5
6
P.17
4
Symbols for Assembly Notices
P.6
7
P.18
Fuselage Assembly
P.7
Unpacking Main Gear
Landing Sledges Assembly
P.19
Fuselage Plates Assembly
P.8
Main Axis Assembly Disassembling Tail Gear Box
P.20
P.9
Motor Assembly - 1
P.10
8 P.21
Motor Assembly - 2 P.22
Assembling Mixing Arms
P.11
P.23
Exploded View of Fuselage P.24
P.12
Parts List of Fuselage P.25
P.26
P.13
P.27
9General Parts List P.28
P.14
1
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replacing parts.
CAUTION: This radio controlled helicopter is not a toy.
SAFETY PRECAUTIONS
dealer or GAUI
1
Preface
2
GAUI
LIABILITY DISCLAIMER
by incidental or consequential damages.
1
3
GAUI
RADIO CONTROL
a new or repaired aircraft.
4. I will operate my model aircraft using only radio-control frequencies currently
equipment on Amateur Band frequencies.
rules, excluding takeoff and landing, no powered model may be
Academy of Model Aeronautics
Muncie, IN 47302
Fax (765) 741-0057
Academy of Model Aeronautics (AMA)
2
4
GAUI
3
Basic Packing List
Basic Packing List F201001
CANOPY / FRAME ASSEMBLY F201002
CANOPY / FRAME ASSEMBLY F201003
TAIL BOOM ASSEMBLY MAIN BLADES F201004 ~ 5
ELECTRONIC GEAR F201006
5
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3
Tools and Equipment for Assembly
6
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4
Symbols for Assembly Notices
during assembly.
assembly.
Apply lubricant
B-Bearing
Ø-TapScrew
Ø-
P-tube
Pillar
N-Nut
Main Rotor Diameter:1120mm
Tail Blade Length:82mm
Motor -- 910KV
ESC 100A ESC
6S1P(22.2v/4200mah)
Gear Ratio
(L)
Bigger inner race
Main rotor speed 2525 rpm
Tail rotor speed 10960 rpm
(L)
Bigger inner race
Incomplete or incorrect assembly may cause control failure during
7
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#C
4
#A
#B #C
a.M3x6
a.M3x6
b.M3x4 b.M3x4 b.M3x4
c.M3x6
c.M3x6
c.M3x6
c.M3x6
c.M3x6
d.M3x18
e.M3x12
e.M3x12
e.M3x12
e.M3x12
42.5mm
39.5mm
d.M3x18
e.P3x4.8x23.5
Fuselage Assembly
Landing Sledges Assembly
#A
#C
#A
#A
#B
metal parts to side frame
2. After completing installation
#A
#B
Before locking screws M3x10
and M3x16, refer instruction on
P.8 to adjust.
a.M3x10
a.M3x10
b.M3x16
b.M3x16
b.M3x16
c.M3x3
c.M3x3
c.M3x3
#A #B #C
8
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4#A
#B
Fuselage Plates Assembly
Main Axis Assembly
a.M3x6
a.M3x6
a.M3x6
b.M3x6
b.M3x6
b.M3x6
b.M3x6
b.M3x6
b.M3x6
c.M3x14
c.M3x14
d.P3x6x4
d.P3x6x4
#A
#B
#A #B
2. Insert assembled main
gear to fuselage,
gear.
3. Be certain to lock M3x16 and
screws M3x3.
a.M3x3
a.M3x3
Down
b.M3x16
b.M3x16
c.N3x5.5L
c.N3x5.5L
d.P8x13x2
#A #B
9
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4
Servos Assembly
according to your requirements.
to fuselage.
to fuselage.
components to fuselage.
(2)(1)
(3)
(4)
a.M2.6x10
a.M2.6x10
10
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44
#A
#B
#C
Motor Assembly - 1
Motor Assembly - 2
1. Install motor to motor
moment), insert 16T motor
M3x3 screws.
2. Insert motor set into
fuselage, adjust gear
a.M3x6
a.M3x6
a.M3x6
a.M3x6
b.M3x10
b.M3x10
b.M3x6
b.M3x6
c.M3x3 c.M3x3 c.M3x3
#A
#B
#C
11
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4
Assembling Mixing Arms
Control Linkages Assembly
63.1mm
50mm
#B
#A
#A #B
linkages to adjust)
a.M3x32
b.W3.1x4.6x0.6
c.N3x5.5L
d.M3x6
Main Blade Grips.
#B #D #F
#A #C #E
#B
#B
#B
#B
#A
#D
#D
#D #D #E
#F
#C #C
a.M3x32
b.W3.1x4.6x0.6
d.M3x6
d.M3x6
c.N3x5.5L
FES main rotor axis
x2
12
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4
0.1mm
#B
a.M3x6
a.M3x6
b.Ø3x8
b.Ø3x8
#A
Tail Rotor Assembly
Adjust Gear Mesh and Tail Fin Assembly
1. Install tail tube set into
aligned to fuselage.
3. Install support rods to
tail tube support.
support, tail tube support,
ball link.
#A #B
#C
#C
#D
#A
#B
#E
#B
#A
#E
#D
#C
a.M3x10
a.M3x10
d.M3x18
c.P3x4x9.5
b.W3.1x5.5x1.1
b.W3.1x5.5x1.1
c.P3x4x9.5
f.M3x16
g.N3x5.5L
f.M3x16
g.N3x5.5L
d.M3x18
e.M3x3
e.M3x3
e.M3x3
13
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4
#A&#B
d.N4x7L
b.M4x23
a.M2x5
b.M4x23
c.W4.2x8x0.4
d.N4x7L
After assembly of ball links and
c.W4.2x8x0.4
a.M2x5
Servo Horns Assembly
Swashplate Guide and Main Blades Assembly
#B
#A
#A
#A
#B
#B
#C
#C
#D
#A #C
#B #D
a.M2x12
a.M2x12
b.N2x4
b.N2x4
14
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AIL - downward, PIT - downward, ELE - upward
Mode 1 Mode 2
Mode 1 Mode 2
Mode 1 Mode 2
Mode 1 Mode 2
Mode 1 Mode 2
4
Checking Servo Travel Direction
15
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-13o
Throttle Curve
Pitch Curve
Normal Flight
Normal Flight
Freestyle/Aggresive
Freestyle/Aggressive
Point-L Point-1Point-2 Point-3Point-5Point-4P
40%
0%
64%
70%
74%
80%
100%
Point-LPoint-1 Point-2Point-3 Point-5Point-4P
100%
92.5%
91%
90%
91%
92.5%
95%
Point-LPoint-1 Point-2Point-3 Point-5Point-4P
100%
83%
66.5%
50%
33%
16.5%
0%
Point-LPoint-1 Point-2Point-3 Point-5Point-4P
40% 44%
48.5%
55%
66.5%
82%
100%
4
Throttle Curve and Pitch Curve
Setting Pitch
-2o
+13o
degree
lowest
-2~-3 degree
16
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5
6. Make sure main blades are well balanced (1-1).
90o
90o
17
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6
After Flight Check
no abnormal wear. (Please refer 4-13)
If found any abnormal, please replace new bearings
are correct.
Thoroughly Maintenance
18
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(M3x6)
(M2x5)
(M3x32)
(M3x3)
(M3x16)
(M3x6)
(M3x6)
Marks on one-way bearing facing downward
208503
77
1. To replace main gear, please refer
Unpacking and Replacing Main Axis
Unpacking Main Gear
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